Axial magnetic field contacts with nonuniform distributed axial magnetic fields

It is well known that axial magnetic fields (AMFs) can keep vacuum arc in diffuse mode at high current. According to our recent research and other published papers, it has been found that vacuum arc can be maintained in high-current diffuse mode at much higher current if nonuniform AMF is applied, that the axial magnetic field is higher at contact periphery than at center. The influence of spatial distribution of AMF on vacuum arc is mainly studied in this paper. Furthermore, two types of AMF contacts with new structures to generate nonuniform AMF are presented.     

Characteristics of a vacuum switching contact based on bipolaraxial magnetic field

Axial magnetic field (AMF) contacts can increase the interruption capability of vacuum interrupters. Depending on the design, the principles of the local axial field arrangement are different. For unipolar arrangements the direction of the axial magnetic field is the same within the whole contact area. For bipolar arrangements, the polarity of the field changes once. In this paper investigations have been carried out to characterize a bipolar AMF contact system and to test its interruption performance. The influence of the bipolar AMF on the arc development and the thermal stress is described by high speed camera and contact surface pictures. In addition, three-dimensional AMF simulations have been performed by means of a finite-element program to estimate the influence of slots within the contact plates on the AMF performance. The high interruption capability of the bipolar AMF contact system has been verified in different test laboratories up to 12 kV/80 kA_RMS (symmetrical) and 36 kV/40 kA_RMS (including 40% DC) by three and single phase tests. The investigations are completed by measuring the post-arc current and the shield-potential during recovery period, both describing the switching behavior of the contact system     

Contact temperature and erosion in high-current diffuse vacuum arcson axial magnetic field contacts

We have investigated the surface heating effects of drawn vacuum arcs for several industrial designs of axial magnetic field (AMF) contacts, using near infrared (IR) photography of the Cu-Cr arcing surfaces with an image-intensified charge-coupled device (CCD) camera and an IR pyrometer. This enables detailed contact temperature mapping immediately after a half-cycle of arc current. The very homogeneous temperature distribution observed at current zero stands in contrast to the visually nonhomogeneous high-current diffuse arc, which was studied in separately reported experiments using high-speed digital photography and arc voltage measurements. The peak temperature at current zero increased relatively linearly with the peak current I_P, and reached well beyond the melting range. We combine the temperature maps with a heating model to determine the thermal sheath thickness after arcing and its dependence on I_P. The results suggest that near the interruption limit of AMF contacts, the interaction of the stable high-current arc with the anode and cathode is dominated by processes induced by flowing liquid metal, which redistributes the heat input from the axially concentrated arc over most of the contact surface. Furthermore, the flow of liquid metal off the cathode and anode faces contributes to the overall contact erosion     

Influence of bias magnetic field on the vacuum arc in double‐break vacuum circuit breakers

When double‐break vacuum circuit breakers (VCBs) interrupt the fault current, the series arc will generate their individual magnetic fields in different breaks. The magnetic field in one break will influence the arc in another break if the magnetic field is strong enough or the two breaks are very close. In this case, an interactive magnetic field effect happens. This field is also called the bias magnetic field (BMF). BMF can cause anode erosion and affect the performance at current zero. The distribution of BMF and the optimal configuration of the double‐break VCBs were obtained by the electromagnetic field simulation using the Ansoft Maxwell software. Based on the simulated magnetic field data, in the experiments, the interaction between the series vacuum arcs in double‐break VCBs was equivalent to the interaction between a single vacuum arc and the magnetic field generated by a Helmholtz coil. A high‐speed CMOS camera was used to record the trajectory of the vacuum arc plasma under different BMFs with different types of contacts. The results show the BMF can increase the arc voltage, and the arc becomes unstable. When the BMF becomes stronger, the arc voltage increases, and the arc becomes more unstable. In addition, for different types of contacts, the development process of the arc and the influence level are different under the same BMF. For a Wan‐type transverse magnetic field (TMF) contact or strong BMF, metal sputtering is evident and anode erosion becomes serious. For a cup‐type axial magnetic field (AMF) contact, the influence of BMF on the series arc plasma in double‐break VCBs is less than that of the Wan‐type TMF contact. The results of this work may be helpful for the design of compact double‐break VCBs.     

Cathode processes in free burning and stabilized by axial magneticfield vacuum arcs

Collective behavior of the cathode spots (CS) has been investigated in free burning and stabilized by axial magnetic field (AMF) vacuum arcs. Experiments carried out proved previously discovered phenomenon of CS group formation in free burning arc to be a general phenomenon for a short high-current vacuum arc. The dependency of CS group size in the developed are on arc current for different contact materials has been analyzed. Application of AMF with even relatively low intensity strongly affects on cathode processes. In short arcs, it hinders formation of the CS group and consequently reduces thermal stress applied to the electrodes. It has been revealed that high current vacuum arc under the action of AMF can exist only at current densities exceeding certain minimal value that depends on AMF intensity, contact gap, and does not depend on current itself. The dependency of this minimal (or normal) current density on AMF intensity has been studied for short and long vacuum arcs. A qualitative model of the cathode spot dynamics has also been proposed     

Physical and theoretical aspects of a new vacuum arc controltechnology-self arc diffusion by electrode: SADE

Our new vacuum arc control technology SADE doubles the high current interruption capability of our conventional axial magnetic field technology. First, we describe the vacuum arc motion behavior recorded by a high speed charge-coupled device video camera. This arc behavior is closely related to axial magnetic field intensity. In particular, it depends on the profile of the externally generated axial magnetic field. The anode spot is likely to move to the highest magnetic field intensity. Second, we describe analytical results for concentration of vacuum arc at the anode side contact surface. This analysis implies the possibility of an ideal magnetic field profile and intensity for vacuum arc control. Finally, we describe experimental results for vacuum arc control compared with the physical and theoretical results mentioned above, and we show a practical electrode configuration for vacuum interrupters and its application in a high current interruption experiment     

纵磁作用下真空电弧单阴极斑点等离子体射流三维混合模拟

真空电弧的特性直接受到从阴极斑点喷射出的等离子体射流的影响,对等离子体射流进行数值仿真有助于我们深入了解真空电弧的内部物理机制.然而,磁流体动力学和粒子云网格仿真方法受限于计算精度和计算效率的原因,无法有效地应用于真空电弧等离子体射流仿真模拟.本文开发了一套三维等离子体混合模拟算法,并在此基础上建立了真空电弧单阴极斑点射流仿真模型,模型中将离子作宏粒子考虑,而电子作无质量流体处理,仿真计算了自生电磁场与外施纵向磁场作用下等离子体的分布运动状态.仿真结果表明,单个阴极斑点情况下真空等离子体射流在离开阴极斑点后扩散至极板间,其整体几何形状为圆锥形,离子密度从阴极到阳极快速下降.外施纵向磁场会压缩等离子体,使得等离子体射流径向的扩散减少并且轴线上的离子密度升高.随着外施纵向磁场的增大,其对等离子体射流的压缩效应增强,表现为等离子体射流的扩散角度逐渐减小.此外,外施纵向磁场对等离子体射流的影响也受到电弧电流大小的影响,压缩效应随电弧电流的增加而逐渐减弱.     

Visualization and characterization of high-current diffuse vacuumarcs on axial magnetic field contacts

We have investigated the behavior of drawn vacuum arcs for several designs of axial magnetic field (AMF) contacts using high-speed digital photography and arc voltage measurements, As the peak current was increased, a gradual transition occurred in the arc appearance from a multiple cathode-spot arc to the high-current diffuse mode, and then to a high-current diffuse columnar mode. Two relatively simple models based on the literature are used to explain the results. The first is an empirical criterion for using the arc voltage behavior to determine the maximum arc current for which an AMF geometry can produce a high-current diffuse mode from the initial bridge column arc. The second model predicts the highest arc current that can be forced into a fully diffuse mode for given values of the AMF and the contact arcing radius. The predictions of these models are compared to our experimental and analytical results     

Macroparticle filtering of high-current vacuum arc plasmas

The transport of vacuum arc plasmas through a 90° curved magnetic macroparticle filter was investigated using a high-current pulsed arc source with a carbon cathode. The peak arc current was in the kiloampere range, exceeding considerably the level of what has been reported in the literature. The main question investigated was whether magnetic macroparticle filters could be scaled up while maintaining the transport efficiency of small filters. In front of the cathode, we found that arc current dependent total ion saturation currents were in the range from 10% to 23% of the arc current. The best relative transmission was 25% (time integrated output/time integrated input) at a duct wall bias of 12.5 V and at an axial magnetic field of about 100 mT. The measured relative transmission of the used high-current arrangement is comparable to what has been observed with other low-current filters. The absolute measurable ion saturation currents at the filter exit reached 70 A at an arc current of about 1000 A     

Effect of an axial magnetic field on a DC argon arc

In this paper a commercial CFD （computational fluid dynamics） code FLUENT has been used and modified for the axisymmetric swirl and time-dependent simulation of an atmospheric pressure argon arc in an external axial magnetic field （AMF）. The computational domain includes the arc itself and the anodic region. Numerical results demonstrate that the AMF substantially increases the tangential component of the plasma velocity. The resulting centrifugal force for the plasma rotation impels it to travel to the arc mantel and as a result, a low-pressure region appears at the arc core. With the AMF, the arc presents a hollow bell shape and correspondingly, the maximal values of the temperature, pressure and current density on the anode surface are departing from the arc centreline.     

Measurements of vacuum arc ion charge-state distributions

The charge-state distribution of ions generated in the metal vapor vacuum arc under a wide range of experimental conditions was measured. The experiments were carried out using an ion source in which the metal vapor vacuum arc is used as the method of plasma production and by which a high-quality, high-current beam of metal ions is produced. Charge-state spectra were measured using a time-of-flight diagnostic; arc voltages were also measured. Parameters that were varied include cathode material, arc current, axial magnetic field strength, neutral gas pressure, and arc geometry     

Angular distribution of ion current emerging from an aperture anodein a vacuum arc

The ion current distribution emerging from a vacuum arc between a Cu cathode and a conical ring anode was measured by a set of five probes. It was found that: (1) the total ion current emerging through the anode was 8.5% of the arc current; (2) the measured ion distribution without a magnetic field was a slightly flattened cosinusoidal function; (3) with an axial magnetic field, the ion current distribution became peaked along the z axis; (4) the total ion current extracted through the anode aperture slightly increased with the magnetic field; and (5) an anode with a larger aperture exhibited less magnetic collimation     

Experimental observation and numerical analysis of arc plasmas diffused by magnetism

At atmospheric pressure, an intensified charge-coupled device (ICCD) camera with a narrow-band filter is used to capture the unsaturated images of a magnetically rotating arc. Comparison of its configurations with different arc current and external axial magnetic field (AMF) strength shows that the strong electromagnetic force may impel the arc to diffuse. Under the fully diffuse mode, the plasma is distributed throughout the electrode gap and no anode attachment can be seen in the cross-section of the torch. The fully diffuse plasma runs more steadily and its intensity distribution is more uniform, while its voltage fluctuation is reduced significantly. Using a commercial CFD (computational fluid dynamics) code FLUENT, the fluid flow and heat transfer of the fully diffuse plasma in an assumed magnetron torch have been simulated for qualitatively discussing the AMF effects. Numerical results show that the AMF significantly impels the plasma to retract axially and expand radially. As a result, the plasma intensity distribution on the cross section of the torch gets to be more uniform.     

The Interaction of Vacuum Arc Ion Currents with Axia I Magnetic Fields

We summarize a series of experiments in which we measured the distribution of ion currents leaving the interelectrode region of a vacuum arc with Cu electrodes. Ion currents were collected by an arrangement of cylindrical collectors surrounding the arcing space. A Helmholtz coil arrangement surrounding the arcing chamber generated the axial magnetic field. Arc currents ranged from 70 to 2400 A dc.     

Interaction between Vacuum Arcs and Transverse Magnetic Fields with Application to Current Limitation

The interaction between diffuse vacuum arcs and magnetic fields applied transverse to the electrode axis has been investigated both theoretically and experimentally. For arc currents < 6 kA, Hall electric fields, generated by the interaction, bow the plasma out of contact with the anode and raise the arc voltage. In the presence of a parallel capacitor, the arc current falls to zero and the arc is extinguished. For arc currents of 6 to 15 kA, arc extinction can be achieved with an oscillatory magnetic field; during such extinctions the arc voltage remains in phase with the magnitude of the field. Arc extinction via magnetic field/vacuum arc interaction could have applications to ac-current limiters and dc breakers. The fault current limiter application is discussed in this paper.     

Distribution of Peak Temperature and Energy Flux on the Surface of the Anode in a Multi-Cathode Spot Pulsed Vacuum Arc

The distribution of the peak temperature and energy flux on the surface of a steel anode in a pulsed high-current vacuum arc was determined by studying the spatial location of the borderline separating the region of hardened steel, produced by the pulse of energy flux to the anode, and the region of the anode which did not undergo a phase transition. The arc was run between a 14-mm-diameter stainless steel cathode and a 25-mm 4340 steel anode, separated by a 4-mm gap, with peak currents up to 1000 A and 71 ms full-width half-amplitude (FWHA) duration. The phase transition of the steel occurs at 727°C and the above-mentioned borderline is thus the geometrical location of all points which reached a peak temperature of 727°C. The peak anode surface temperature was calculated from the borderline position by approximate solution of the three-dimensional heat conduction equation. The effect of an axial magnetic field on the anode surface temperature and energy flux distribution was also studied showing that with no magnetic field the distribution had a pronounced maximum on the axis of the arc, while with the presence of a magnetic field the distribution became annular with a maximum at about mid-radius. In comparison, the shape of the distribution of the cathode mass deposited by the arc on the anode was uniform without a magnetic field. The peak of the anode temperature and the energy flux amplitude also depended on the magnetic field, first decreasing and then increasing almost linearly with it.     

Use of Axial Magnetic Fields to Improve High-Current Vacuum Interrupters

When an axial magnetic field is applied to a vacuum arc, the arc tends to be stabilized in its diffuse mode. A minimum arc voltage is found for a certain magnetic field. In this condition, interrupting current is significantly increased, and it is nearly proportional to the diameter of electrodes. About ten years ago, a practical axial magnetic field electrode was developed for vacuum circuit breakers. Since then, through various improvements in its structure, this electrode has been refined for practical application in vacuum circuit breaker interrupters. The application has successfully covered not only medium-voltage circuit breakers, but also high-voltage (84 kV), dc high-voltage, and high-current circuit breakers. In this paper, ten years experience in this area is described.     

Vacuum breakdown on metal surfaces

The unipolar arc model is described. Experimental proof that unipolar arcing represents a discharge form which easily leads to explosive plasma formation is provided. Using a laser-produced plasma, it has been demonstrated that unipolar arcs ignite and burn on a nanosecond time scale without any external electric field being applied. Similar unipolar arc craters have been observed on the cathode surface of a pulsed vacuum diode with an externally applied field of 0.5 MV/cm. The experimental results show that cathode spots are formed by unipolar arching. The localized buildup of plasma above an electron-emitting spot naturally leads to a pressure gradient and electric field distribution which drives the unipolar arc. The high current density of a unipolar arc provides explosive plasma formation     

The Investigation of Copper-Chromium Contacts in Vacuum Interrpters Subjected to an Axial Magnetic Field

The characteristics of a vacuum arc between CuCr contacts under an axial magnetic field have been investigated. Test samples were made of CuCr contacts, and the arcing voltage was measured. The arcing voltage of the CuCr contacts under an axial magnetic field is lower than that of pure copper contacts by 10-20 V. From the measurement of the post-arc current and interruption test results, it was found that the arc concentrates and a part of the electrode melts at a rather low current, but that the electrode melting does not affect the interrupting capability. Also, the insulation characteristics were measured. With respect to voltage conditioning, high-current conditioning improved the breakdown voltage by 50 percent for a 20-mm gap and by 100 percent for a 3-mm gap. These test results show that CuCr contacts, used with axial magnetic fields, are promising for use in high-voltage and high-power vacuum interrupters.     

Voltage of the vacuum arc with a ring anode in an axial magneticfield

The plasma jet focusing and voltage distribution in the interelectrode gap of a vacuum arc with a ring anode and subjected to an axial magnetic field were studied theoretically. A two-dimensional model was developed based on the free plasma jet expansion into vacuum, and the steady-state solution of the fully ionized plasma in the hydrodynamic approximation was analyzed. It was found that the imposition of an axial magnetic field reduces the radial expansion of the plasma jet. The characteristic jet angle decreases from about 40° in the zero magnetic field case and approaches a value of about 20° with a 0.02 T magnetic field. The arc voltage consisting of the cathode drop, the plasma voltage drop, and anode sheath drop increased, with the imposition of a magnetic field, and decreased with the anode length. The model was compared to experimental measurements of the vacuum arc voltage behavior in an axial magnetic field, and good agreement was found