Breaking K+ Concentration Limit on Cu Nanoneedles for Acidic Electrocatalytic CO2 Reduction to Multi-Carbon Products

Electrocatalytic CO₂ reduction reaction (CO₂RR) to multi-carbon products (C₂₊) in acidic electrolyte is one of the most advanced routes for tackling our current climate and energy crisis. However, the competing hydrogen evolution reaction (HER) and the poor selectivity towards the valuable C₂₊ products are the major obstacles for the upscaling of these technologies. High local potassium ions (K⁺) concentration at the cathode's surface can inhibit proton-diffusion and accelerate the desirable carbon-carbon (C−C) coupling process. However, the solubility limit of potassium salts in bulk solution constrains the maximum achievable K⁺ concentration at the reaction sites and thus the overall acidic CO₂RR performance of most electrocatalysts. In this work, we demonstrate that Cu nanoneedles induce ultrahigh local K⁺ concentrations (4.22 M) – thus breaking the K⁺ solubility limit (3.5 M) – which enables a highly efficient CO₂RR in 3 M KCl at pH=1. As a result, a Faradaic efficiency of 90.69±2.15 % for C₂₊ (FE_C2+) can be achieved at 1400 mA.cm⁻², simultaneous with a single pass carbon efficiency (SPCE) of 25.49±0.82 % at a CO₂ flow rate of 7 sccm.     

Molecular Engineering of Cation Solvation Structure for Highly Selective Carbon Dioxide Electroreduction

Balancing the activation of H₂O is crucial for highly selective CO₂ electroreduction (CO₂RR), as the protonation steps of CO₂RR require fast H₂O dissociation kinetics, while suppressing hydrogen evolution (HER) demands slow H₂O reduction. We herein proposed one molecular engineering strategy to regulate the H₂O activation using aprotic organic small molecules with high Gutmann donor number as a solvation shell regulator. These organic molecules occupy the first solvation shell of K⁺ and accumulate in the electrical double layer, decreasing the H₂O density at the interface and the relative content of proton suppliers (free and coordinated H₂O), suppressing the HER. The adsorbed H₂O was stabilized via the second sphere effect and its dissociation was promoted by weakening the O−H bond, which accelerates the subsequent *CO₂ protonation kinetics and reduces the energy barrier. In the model electrolyte containing 5 M dimethyl sulfoxide (DMSO) as an additive (KCl-DMSO-5), the highest CO selectivity over Ag foil increased to 99.2 %, with FE_CO higher than 90.0 % within −0.75 to −1.15 V (vs. RHE). This molecular engineering strategy for cation solvation shell can be extended to other metal electrodes, such as Zn and Sn, and organic molecules like N,N-dimethylformamide.     

Accelerated Transfer and Spillover of Carbon Monoxide through Tandem Catalysis for Kinetics-boosted Ethylene Electrosynthesis

Cu-based catalysts have been widely applied in electroreduction of carbon dioxide (CO₂ER) to produce multicarbon (C₂₊) feedstocks (e.g., C₂H₄). However, the high energy barriers for CO₂ activation on the Cu surface is a challenge for a high catalytic efficiency and product selectivity. Herein, we developed an in situ *CO generation and spillover strategy by engineering single Ni atoms on a pyridinic N-enriched carbon support with a sodalite (SOD) topology (Ni-SOD/NC) that acted as a donor to feed adjacent Cu nanoparticles (NPs) with *CO intermediate. As a result, a high C₂H₄ selectivity of 62.5 % and an industrial-level current density of 160 mA cm⁻² at a low potential of −0.72 V were achieved. Our studies revealed that the isolated NiN₃ active sites with adjacent pyridinic N species facilitated the *CO desorption and the massive *CO intermediate released from Ni-SOD/NC then overflowed to Cu NPs surface to enrich the *CO coverage for improving the selectivity of CO₂ER to C₂H₄.     

Wurtzite CuGaS2 with an In-Situ-Formed CuO Layer Photocatalyzes CO2 Conversion to Ethylene with High Selectivity

We present surface reconstruction-induced C−C coupling whereby CO₂ is converted into ethylene. The wurtzite phase of CuGaS_2. undergoes in situ surface reconstruction, leading to the formation of a thin CuO layer over the pristine catalyst, which facilitates selective conversion of CO₂ to ethylene (C₂H₄). Upon illumination, the catalyst efficiently converts CO₂ to C₂H₄ with 75.1 % selectivity (92.7 % selectivity in terms of R_electron) and a 20.6 μmol g⁻¹ h⁻¹ evolution rate. Subsequent spectroscopic and microscopic studies supported by theoretical analysis revealed operando-generated Cu²⁺, with the assistance of existing Cu⁺, functioning as an anchor for the generated *CO and thereby facilitating C−C coupling. This study demonstrates strain-induced in situ surface reconstruction leading to heterojunction formation, which finetunes the oxidation state of Cu and modulates the CO₂ reduction reaction pathway to selective formation of ethylene.     

Selective CO2 Reduction to Ethylene Mediated by Adaptive Small-molecule Engineering of Copper-based Electrocatalysts

Electrochemical CO₂ reduction reaction (CO₂RR) over Cu catalysts exhibits enormous potential for efficiently converting CO₂ to ethylene (C₂H₄). However, achieving high C₂H₄ selectivity remains a considerable challenge due to the propensity of Cu catalysts to undergo structural reconstruction during CO₂RR. Herein, we report an in situ molecule modification strategy that involves tannic acid (TA) molecules adaptive regulating the reconstruction of a Cu-based material to a pathway that facilitates CO₂ reduction to C₂H₄ products. An excellent Faraday efficiency (FE) of 63.6 % on C₂H₄ with a current density of 497.2 mA cm⁻² in flow cell was achieved, about 6.5 times higher than the pristine Cu catalyst which mainly produce CH₄. The in situ X-ray absorption spectroscopy and Raman studies reveal that the hydroxyl group in TA stabilizes Cu^δ+ during the CO₂RR. Furthermore, theoretical calculations demonstrate that the Cu^δ+/Cu⁰ interfaces lower the activation energy barrier for *CO dimerization, and hydroxyl species stabilize the *COH intermediate via hydrogen bonding, thereby promoting C₂H₄ production. Such molecule engineering modulated electronic structure provides a promising strategy to achieve highly selective CO₂ reduction to value-added chemicals.     

Effective enhancement of selectivities and capacities for CO2 over CH4 and N2 of polymers of intrinsic microporosity via postsynthesis metalation

A series of metalized C-PIM-M (M = Na⁺, Mg²⁺, Al³⁺, PIMs = polymers of intrinsic microporosity) materials were prepared from a carboxyl-functionalized PIM (C-PIMs). The C-PIM-Na exhibited a high CO₂ adsorption capacity of 2.44 mmol/g and extreme low CH₄ uptake of 0.28 mmol/g at 273 K and 101 kPa among three metallated PIMs. It showed remarkably high CO₂/CH₄ and CO₂/N₂ selectivities at both 273 and 293 K due to an advantageous pore-blocking effect of Na⁺ cation.     

Enhancing Local CO2 Adsorption by L-histidine Incorporation for Selective Formate Production Over the Wide Potential Window

Electrochemical carbon dioxide reduction reaction (CO₂RR) to produce valuable chemicals is a promising pathway to alleviate the energy crisis and global warming issues. However, simultaneously achieving high Faradaic efficiency (FE) and current densities of CO₂RR in a wide potential range remains as a huge challenge for practical implements. Herein, we demonstrate that incorporating bismuth-based (BH) catalysts with L-histidine, a common amino acid molecule of proteins, is an effective strategy to overcome the inherent trade-off between the activity and selectivity. Benefiting from the significantly enhanced CO₂ adsorption capability and promoted electron-rich nature by L-histidine integrity, the BH catalyst exhibits excellent FE_formate in the unprecedented wide potential windows (>90 % within −0.1–−1.8 V and >95 % within −0.2–−1.6 V versus reversible hydrogen electrode, RHE). Excellent CO₂RR performance can still be achieved under the low-concentration CO₂ feeding (e.g., 20 vol.%). Besides, an extremely low onset potential of −0.05 V_RHE (close to the theoretical thermodynamic potential of −0.02 V_RHE) was detected by in situ ultraviolet-visible (UV-Vis) measurements, together with stable operation over 50 h with preserved FE_formate of ≈95 % and high partial current density of 326.2 mA cm⁻² at −1.0 V_RHE.     

Acidic Media Impedes Tandem Catalysis Reaction Pathways in Electrochemical CO2 Reduction

Electrochemical CO₂ reduction (CO₂R) in acidic media with Cu-based catalysts tends to suffer from lowered selectivity towards multicarbon products. This could in principle be mitigated using tandem catalysis, whereby the *CO coverage on Cu is increased by introducing a CO generating catalyst (e.g. Ag) in close proximity. Although this has seen significant success in neutral/alkaline media, here we report that such a strategy becomes impeded in acidic electrolyte. This was investigated through the co-reduction of ¹³CO₂/¹²CO mixtures using a series of Cu and CuAg catalysts. These experiments provide strong evidence for the occurrence of tandem catalysis in neutral media and its curtailment under acidic conditions. Density functional theory simulations suggest that the presence of H₃O⁺ weakens the *CO binding energy of Cu, preventing effective utilization of tandem-supplied CO. Our findings also provide other unanticipated insights into the tandem catalysis reaction pathway and important design considerations for effective CO₂R in acidic media.     

Uptake of some lanthanides on γ-zirconium phosphate-phosphite and its 1,10-phenanthroline and 2,2-bipyridyl intercalated products

γ-Zirconium phosphate-phosphite, γ-Zr·PO₄·H₂PO₃·2H₂O, (γ-ZrPP), was prepared and characterized. Direct treatment of γ-zirconium phosphate-phosphite with an ethanol solution of 0.1M 1,10-phenanthrolin and 2,2'-bipyridyl gave the well defined composites, γ-Zr·PO₄·H₂PO₃(phen)_0.15·H₂O and γ-Zr·PO₄·H₂PO₃(bipy)_0.18·0.6H₂O respectively.K _d values of a mixture of lanthanide ions: La³⁺, Sm³⁺, Eu³⁺ and Yb³⁺ for the intercalated products and for γ-ZrPP in HNO₃ solution at room temperature and at pH 2 and 4 were determined by a radiotracer technique.¹⁴⁰La,^152mEu,¹⁵³Sm and¹⁷⁵Yb radioisotopes were used for the equilibration experiment using 500 μl (4.0·10⁻⁵ mmole) each of the solutions of the tracers as a mixture in 7.5 M HNO₃ solution at the desired pH with 0.1 g of γ-ZrPP and of the intercalated products. The selectivity order was found to be dependent on the nature of the ligand and on the pH. The 2,2'-bipyridyl product posseses, at pH 2 in general, a highK _d value, specially for Sm³⁺ (9815.9) compared to that of the 1,10-phenanthrolin product (3375.5) and to γ-ZrPP (419.8). This could be attributed to partial deintercalation of the 2,2'-bipyridyl at pH 2 and increasing of ionogenic groups.     

Promoting CO2 Electroreduction to Multi-Carbon Products by Hydrophobicity-Induced Electro-Kinetic Retardation

Advancing the performance of the Cu-catalyzed electrochemical CO₂ reduction reaction (CO₂RR) is crucial for its practical applications. Still, the wettable pristine Cu surface often suffers from low exposure to CO₂, reducing the Faradaic efficiencies (FEs) and current densities for multi-carbon (C₂₊) products. Recent studies have proposed that increasing surface availability for CO₂ by cation-exchange ionomers can enhance the C₂₊ product formation rates. However, due to the rapid formation and consumption of *CO, such promotion in reaction kinetics can shorten the residence of *CO whose adsorption determines C₂₊ selectivity, and thus the resulting C₂₊ FEs remain low. Herein, we discover that the electro-kinetic retardation caused by the strong hydrophobicity of quaternary ammonium group-functionalized polynorbornene ionomers can greatly prolong the *CO residence on Cu. This unconventional electro-kinetic effect is demonstrated by the increased Tafel slopes and the decreased sensitivity of *CO coverage change to potentials. As a result, the strongly hydrophobic Cu electrodes exhibit C₂₊ Faradaic efficiencies of ≈90 % at a partial current density of 223 mA cm⁻², more than twice of bare or hydrophilic Cu surfaces.     

Selective CO2 Electroreduction to Ethylene and Multicarbon Alcohols via Electrolyte‐Driven Nanostructuring

Production of multicarbon products (C₂₊) from CO₂ electroreduction reaction (CO₂RR) is highly desirable for storing renewable energy and reducing carbon emission. The electrochemical synthesis of CO₂RR catalysts that are highly selective for C₂₊ products via electrolyte‐driven nanostructuring is presented. Nanostructured Cu catalysts synthesized in the presence of specific anions selectively convert CO₂ into ethylene and multicarbon alcohols in aqueous 0.1 m KHCO₃ solution, with the iodine‐modified catalyst displaying the highest Faradaic efficiency of 80 % and a partial geometric current density of ca. 31.2 mA cm^?2 for C₂₊ products at ?0.9 V vs. RHE. Operando X‐ray absorption spectroscopy and quasi in situ X‐ray photoelectron spectroscopy measurements revealed that the high C₂₊ selectivity of these nanostructured Cu catalysts can be attributed to the highly roughened surface morphology induced by the synthesis, presence of subsurface oxygen and Cu⁺ species, and the adsorbed halides.     

Tuning the Microenvironment in Monolayer MgAl Layered Double Hydroxide for CO2-to-Ethylene Electrocatalysis in Neutral Media

The electrocatalytic reduction of carbon dioxide provides a feasibility to achieve a carbon-neutral energy cycle. However, there are a number of bottleneck issues to be resolved before industrial application, such as the low conversion efficiency, selectivity and reaction rate, etc. Engineering local environment is a critical way to address these challenges. Here, a monolayer MgAl-LDH was proposed to optimize the local environment of Cu for stimulating industrial-current-density CO₂-to-C₂H₄ electroreduction in neutral media. In situ spectroscopic results and theoretical study demonstrated that the Cu electrode modified by MgAl-LDH (MgAl-LDH/Cu) displayed a much higher surface pH value compared to the bare Cu, which could be attributed to the decreased energy barrier for hydrolysis on MgAl-LDH sites with more OH⁻ ions on the surface of the electrode. As a result, MgAl-LDH/Cu achieved a C₂H₄ Faradaic efficiency of 55.1 % at a current density up to 300 mA cm⁻² in 1.0 M KHCO₃ electrolyte.     

Stability of Residual Oxides in Oxide‐Derived Copper Catalysts for Electrochemical CO2 Reduction Investigated with 18O Labeling

Oxide‐derived (OD) Cu catalysts have high selectivity towards the formation of multi‐carbon products (C₂/C₃) for aqueous electrochemical CO₂ reduction (CO₂R). It has been proposed that a large fraction of the initial oxide can be surprisingly resistant to reduction, and these residual oxides play a crucial catalytic role. The stability of residual oxides was investigated by synthesizing ¹⁸O‐enriched OD Cu catalysts and testing them for CO₂R. These catalysts maintain a high selectivity towards C₂/C₃ products (ca. 60 %) for up to 5 h in 0.1 m KHCO₃ at ?1.0 V vs. RHE. However, secondary‐ion mass spectrometry measurements show that only a small fraction (<1 %) of the original ¹⁸O content remains, showing that residual oxides are not present in significant amounts during CO₂R. Furthermore, we show that OD Cu can reoxidize rapidly, which could compromise the accuracy of ex situ methods for determining the true oxygen content.     

Effect of Halide Anions on the Electroreduction of CO2 to C2H4: A Density Functional Theory Study**

The halide anions present in the electrolyte improve the Faradaic efficiencies (FEs) of the multi-hydrocarbon (C₂₊) products for the electrochemical reduction of CO₂ over copper (Cu) catalysts. However, the mechanism behind the increased yield of C₂₊ products with the addition of halide anions remains indistinct. In this study, we analysed the mechanism by investigating the electronic structures and computing the relative free energies of intermediates formed from CO₂ to C₂H₄ on the Cu (100) facet based on density functional theory (DFT) calculations. The results show that formyl *CHO from the hydrogenation reaction of the adsorbed *CO acts as the key intermediate, and the C−C coupling reaction occurs preferentially between *CHO and *CO with the formation of a *CHO-CO intermediate. We then propose a free-energy pathway of C₂H₄ formation. We find that the presence of halide anions significantly decreases the free energy of the *CHOCH intermediate, and enhances desorption of C₂H₄ in the order of I⁻>Cl⁻>Br⁻>F⁻. Lastly, the obtained results are rationalized through Bader charge analysis.     

Effect of ionic interactions on the rates of reduction of Cu(II) with H2O2 in aqueous solutions

The rates of reduction of Cu(II) with H₂O₂ have been measured in NaCl and NaBr solutions and mixtures with NaClO₄ as a function of pH (6 to 9), temperature (5 to 45°C) and ionic composition (0.1 to 6M). The effect of pH on the rates was found to be independent of temperature and ionic composition. The rates increased as a function of [H⁺] raised to the power of 1.3 to 1.6. Speciation calculations indicate that this pH dependence can be attributed to Cu(OH)₂ being the reactive species. The rate constants in NaCl and NaBr and mixtures with NaClO₄ were independent of ionic strength, but proportional to the halide concentration raised to the power of 2.0 (0.2 to 2.6M). These results can be attributed to Cu(OH)₂Cl ₂ ²⁻ being the reactive species to reduction with H₂O₂. The Cu(I) halide complexes formed from the reduction are not easily oxidized with O₂ or H₂O₂. The faster rates in Br⁻ solutions, which form stronger complexes with Cu⁺, support this contention. Measurements made in NaCl with added NaHCO₃, NaB(OH)₄ EDTA, NTA and glycine were also made. These measurements indicate that the CuL complexes (L=B(OH) ₄ ⁻ , CO ₃ ²⁻ , EDTA, NTA, and glycine) are not very reactive to reduction with H₂O₂. The addition of Mg²⁺ or Ca²⁺ caused the rates to increase due to the formation of MgL or CaL complexes and the resultant release of reactive Cu²⁺.     

Electrocatalysts Derived from Copper Complexes Transform CO into C2+ Products Effectively in a Flow Cell

Electrochemical reactors that electrolytically convert CO₂ into higher-value chemicals and fuels often pass a concentrated hydroxide electrolyte across the cathode. This strongly alkaline medium converts the majority of CO₂ into unreactive HCO₃⁻ and CO₃²⁻ byproducts rather than into CO₂ reduction reaction (CO2RR) products. The electrolysis of CO (instead of CO₂) does not suffer from this undesirable reaction chemistry because CO does not react with OH⁻. Moreover, CO can be more readily reduced into products containing two or more carbon atoms (i. e., C₂₊ products) compared to CO₂. We demonstrate here that an electrocatalyst layer derived from copper phthalocyanine ( CuPc ) mediates this conversion effectively in a flow cell. This catalyst achieved a 25 % higher selectivity for acetate formation at 200 mA/cm² than a known state-of-art oxide-derived Cu catalyst tested in the same flow cell. A gas diffusion electrode coated with CuPc electrolyzed CO into C₂₊ products at high rates of product formation (i. e., current densities ≥200 mA/cm²), and at high faradaic efficiencies for C₂₊ production (FE_C2+; >70 % at 200 mA/cm²). While operando Raman spectroscopy did not reveal evidence of structural changes to the copper molecular complex, X-ray photoelectron spectroscopy suggests that the catalyst undergoes conversion to a metallic copper species during catalysis. Notwithstanding, the ligand environment about the metal still impacts catalysis, which we demonstrated through the study of a homologous CuPc bearing ethoxy substituents. These findings reveal new strategies for using metal complexes for the formation of carbon-neutral chemicals and fuels at industrially relevant conditions.     

Cation Ordering and Exsolution in Copper-Containing Forms of the Flexible Zeolite Rho (Cu,M-Rho; M=H,Na) and Their Consequences for CO2 Adsorption

The flexibility of the zeolite Rho framework offers great potential for tunable molecular sieving. The fully copper-exchanged form of Rho and mixed Cu,H- and Cu,Na-forms have been prepared. EPR spectroscopy reveals that Cu²⁺ ions are present in the dehydrated forms and Rietveld refinement shows these prefer S6R sites, away from the d8r windows that control diffusion. Fully exchanged Cu-Rho remains in an open form upon dehydration, the d8r windows remain nearly circular and the occupancy of window sites is low, so that it adsorbs CO₂ rapidly at room temperature. Breakthrough tests with 10 % CO₂/40 % CH₄ mixtures show that Cu_4.9-Rho is able to produce pure methane, albeit with a relatively low capacity at this p_CO2 due to the weak interaction of CO₂ with Cu cations. This is in strong contrast to Na-Rho, where cations in narrow elliptical window sites enable CO₂ to be adsorbed with high selectivity and uptake but too slowly to enable the production of pure methane in similar breakthrough experiments. A series of Cu,Na-Rho materials was prepared to improve uptake and selectivity compared to Cu-Rho, and kinetics compared to Na-Rho. Remarkably, Cu,Na-Rho with >2 Cu cations per unit cell exhibited exsolution, due to the preference of Na cations for narrow S8R sites in distorted Rho and of Cu cations for S6R sites in the centric, open form of Rho. The exsolved Cu,Na-Rho showed improved performance in CO₂/CH₄ breakthrough tests, producing pure CH₄ with improved uptake and CO₂/CH₄ selectivity compared to that of Cu_4.9-Rho.     

Complexation of the [Rh(H2O)6]3+ ion with phosphoric acid as probed by 31P NMR

The kinetics of the reaction [Rh(H₂O)₆]³⁺ + H₃PO₄ ? [Rh(H₂O)₅H₂PO₄]²⁺ + H₃O⁺ has been studied by ³¹P NMR; E _a = 142 ± 12 kJ/mol, logA = 17 ± 2. An empirical dependence of the ³¹P NMR chemical shift on the equilibrium pH value has been found. The acid dissociation constant of the coordinated ion has been evaluated: pK = 1.5. The ³¹P NMR chemical shifts of individual [Rh(H₂O)₅H₂PO₄]²⁺ and [Rh(H₂O)₅HPO₄]⁺ complex ions are, respectively, 14.5 and 15.8 ppm at 323 K.     

Dual-Role of Polyelectrolyte-Tethered Benzimidazolium Cation in Promoting CO2/Pure Water Co-Electrolysis to Ethylene

Electrochemical CO₂ reduction reaction (CO₂RR), as a promising route to realize negative carbon emissions, is known to be strongly affected by electrolyte cations (i.e., cation effect). In contrast to the widely-studied alkali cations in liquid electrolytes, the effect of organic cations grafted on alkaline polyelectrolytes (APE) remains unexplored, although APE has already become an essential component of CO₂ electrolyzers. Herein, by studying the organic cation effect on CO₂RR, we find that benzimidazolium cation (Beim⁺) significantly outperforms other commonly-used nitrogenous cations (R₄N⁺) in promoting C₂₊ (mainly C₂H₄) production over copper electrode. Cyclic voltammetry and in situ spectroscopy studies reveal that the Beim⁺ can synergistically boost the CO₂ to *CO conversion and reduce the proton supply at the electrocatalytic interface, thus facilitating the *CO dimerization toward C₂₊ formation. By utilizing the homemade APE ionomer, we further realize efficient C₂H₄ production at an industrial-scale current density of 331 mA cm⁻² from CO₂/pure water co-electrolysis, thanks to the dual-role of Beim⁺ in synergistic catalysis and ionic conduction. This study provides a new avenue to boost CO₂RR through the structural design of polyelectrolytes.     

Electronic Perturbation of Copper Single-Atom CO2 Reduction Catalysts in a Molecular Way

Fine-tuning electronic structures of single-atom catalysts (SACs) plays a crucial role in harnessing their catalytic activities, yet challenges remain at a molecular scale in a controlled fashion. By tailoring the structure of graphdiyne (GDY) with electron-withdrawing/-donating groups, we show herein the electronic perturbation of Cu single-atom CO₂ reduction catalysts in a molecular way. The elaborately introduced functional groups (−F, −H and −OMe) can regulate the valance state of Cu^δ+, which is found to be directly scaled with the selectivity of the electrochemical CO₂-to-CH₄ conversion. An optimum CH₄ Faradaic efficiency of 72.3 % was achieved over the Cu SAC on the F-substituted GDY. In situ spectroscopic studies and theoretical calculations revealed that the positive Cu^δ+ centers adjusted by the electron-withdrawing group decrease the pK_a of adsorbed H₂O, promoting the hydrogenation of intermediates toward the CH₄ production. Our strategy paves the way for precise electronic perturbation of SACs toward efficient electrocatalysis.