Study on Compatibilized Polyethersulfone and Polycarbonate Blends

A multiblock copolymer of polyethersulfone (PES) and polycarbonate (PC) was used as a compatibilizer for a blend of PES/PC. The morphology, thermal properties, mechanical properties, etc. of the resulting ternary blend systems were investigated. The addition of the compatibizer improved the compatibility between PES and PC. It was found that the interfacial adhesion was enhanced; the size of the dispersed phase was reduced and this resulted in an improvement of elongation at break and tenacity of PES/PC blends and tensile strength and tensile modulus were almost constant.     

Improvement of the mechanical and rheological properties of HDPE/PET/MWCNT nanocomposites

High density polyethylene (HDPE)/poly (ethylene terephthalate) (PET) (90/10 wt.%) blends and HDPE/PET/multi-walled carbon nanotubes (MWCNTs) nanocomposites were prepared by melt mixing process, and the influence of MWCNTs on the mechanical and rheological properties of the nanocomposites was investigated. MWCNTs were added up to 5 wt.% in the HDPE/PET matrix. Transmission electron microscopy images reveal that the MWCNTs were homogeneously dispersed in the HDPE/PET matrix. Improvement of mechanical properties was observed by the addition of MWCNTs compared with HDPE/PET blends. Prominent increases in the complex viscosity and storage modulus of the nanocomposites were found with increasing MWCNT content.     

CORRELATION AMONG MORPHOLOGY,INTERFACE, AND MECHANICAL PROPERTIES: EXPERIMENTAL STUDY

The effect of the disperse phase and the diffuse interface between phases on the tensile and impact strengths of polypropylene (PP)/poly(ethylene terephthalate) (PET) (75/20 by weight) blends compatibilized with maleic anhydride–grafted PP derivatives and on the tensile modulus of poly(vinyl chloride)/polystyrene (PVC/PS) nanoparticle blends compatibilized with polystyrene/poly(vinyl acetate) (PS/PVAc) block copolymers were investigated experimentally. The weight fraction of the diffuse interface between the PP and PET phases in the PP/PET blends was determined by modulated differential scanning calorimetry (MDSC). A correlation between the diffuse interface content and mechanical properties was found. With increasing diffuse interface weight fraction, the impact and tensile strengths of the PP/PET blends increased. There is a brittle-tough type transition in these PP/PET blends. With increasing diffuse interface content in the PVC/PS nanoparticle blends in which the particle size was fixed at about 100 nm, the tensile modulus also clearly increased.     

Microstructures and Mechanical Properties of Poly(Trimethylene Terephthalate)/Maleic Anhydride Grafted Poly(Ethylene-octene)/Polypropylene Blends

A range of blends based on 70 wt% of poly(trimethylene terephthalate) PTT with 30 wt% dispersed phase were produced via melt blending. The dispersed phase composition was varied from pure maleic anhydride grafted poly(ethylene-octene) (POE-g-MA) over a range of POE-g-MA:polypropylene (PP) ratios. The micromorphology and mechanical properties of the ternary blends were investigated. The results indicated that the domains of the POE-g-MA are dispersed in the PTT matrix, and at the same time the POE-g-MA encapsulate the PP domains. The interfacial reaction between the hydroxyl-end group of PTT and maleic anhydride (MA) during melt blending changes the formation from “isolated formation” to “capsule formation,” where the PP domains are encapsulated by POE-g-MA. Compared to the PTT/POE-g-MA blends, mechanical properties of ternary blends, such as tensile strength and Young's modulus, were improved significantly.     

Mechanical Properties and Morphology of LDPE/PP Blends

Two types of polypropylene (PP) with different molecular structure, namely, homogeneous PP (PPH) and PP block‐copolymer (PPC), were blended with a long chain, branched, low density polyethylene (LDPE) in a twin screw extruder and then injection moulded into test specimens; the mechanical properties and morphology of the blends are reported. The tensile strength, elastic modulus, flexural strength, and flexural modulus of the blends increased monotonically with increasing PP content, although exhibiting a slightly negative deviation from the rules of mixtures due to the relatively poor compatibility of the components, which caused the blends to separate into individual phases. Comparatively, these mechanical properties of the LDPE/PPH blend were much higher than that of the LDPE/PPC blend, which was attributable mainly to the fact that the mechanical properties of neat PPH are stronger than that of neat PPC. With respect to the impact strength of the blends, a maximum value appeared in LDPE/PPH blends when PPH content was about 20% and also in LDPE/PPC blends when PPC content was about 40%.     

A Study on Compatibility and Properties of POE/PS/SEBS Ternary Blends

Ethylene‐α‐olefin copolymer (POE)/polystyrene (PS)/poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS) blends were prepared via melt blending in a co‐rotating twin‐screw extruder. The effects of SEBS copolymer on the morphology and rheological and mechanical properties of the blends were studied. Scanning electron microscopy (SEM) photos showed that the addition of SEBS copolymer resulted in finer dispersion of PS particles in the POE matrix and better interfacial adhesion between POE and PS compared with POE/PS blends, which exhibited a very coarse morphology due to the immiscibility between them. Interestingly, the tensile strength increased from 12.5 MPa for neat POE to 23.5 MPa for the POE/PS/SEBS (60/10/30) blend, whereas the tensile strengths of POE/PS (85.7/14.3) blend and POE/SEBS (66.7/33.3) blend were only 10.5 and 16.5 MPa, respectively. This indicates that both SEBS copolymer and PS have a synergistic reinforcing effect on POE. Dynamic mechanical thermal analysis (DMTA) and dynamic rheological property measurement also revealed that there existed some interactions between POE and SEBS as well as between SEBS and PS. DMTA results also showed that the storage modulus of POE increased when PS and SEBS were incorporated, especially at high temperature, which means that the service temperature of POE was improved.     

Morphology,miscibility and mechanical properties of PMMA/PC blends

This study deals with some results on morphology, miscibility and mechanical properties for polymethyl methacrylate/polycarbonate (PMMA/PC) polymer blends prepared by solution casting method at different concentration between 0 and 100 wt%. Dynamic storage modulus and tan δ were measured in a temperature range from 30 to 180°C using dynamical mechanical analyzer (DMA). The value of the storage modulus was found to increase with the addition of the PC in the matrix. Transition temperature of pure PMMA and pure PC is found to be 83.8 and 150°C, respectively. The result shows that the two polymers are miscible for whole concentration of PC in PMMA. The distribution of the phases in the blends was studied through scanning electron microscopy (SEM). Also the mechanical properties like elongation at break and fracture energy of the PMMA/PC blends increase with the increase in concentration of PC in PMMA.     

Morphology and mechanical properties of PP/HMWPE blends

Mechanical properties and morphology of blends of polypropylene (PP) with high molecular weight polyethylene (HMWPE) prepared by coprecipitation from xylene solution are investigated. Compared to blends of PP with commercial high-density polyethylene (HDPE), the mechanical properties of the blends of PP/HMWPE are much superior to those of PP/HDPE blends. Not only is the tensile strength stronger, but also the elongation at break is much higher than that of the PP/HDPE blends of the same composition. These differences increase with increasing HMWPE and HDPE content. Scanning electron microscopy of the fracture surface resulting from the tensile tests shows that the compatibility in PP/ HMWPE blends is much better than that in PP/HDPE blends. This is most likely attributable to the enhanced chain entanglement of HMWPE with the PP in the amorphous phase due to the lower crystallinity, owing to the high molecular weight of the HMWPE, and a much more flexible chain. The thermal behavior and spherulite morphology of both blends are also investigated.     

Nanocomposites based on polymer blends: enhanced interfacial interactions in polycarbonate/ethylene-propylene copolymer blends with multi-walled carbon nanotubes

In this article, the phase separation in the melt blended polycarbonate (PC) and ethylene propylene copolymer (EPC) has been studied with dynamic mechanical thermal analysis (DMTA) and scanning electron microscopy (SEM). Two glass transition temperatures on the tan δ curves were detected. This confirms the immiscibility of PC and EPC phases. Different content of multi-walled carbon nanotubes (MWCNTs) were added to the PC/EPC blends and the interfacial adhesion between MWCNTs and PC/EPC blend were shown using transmission electron microscopy (TEM). The MWCNTs were located in the PC phase and at the interfaces of PC and EPC phases. Moreover, the storage modulus (E′) of polymer blends was changed by the increasing content of EPC elastomer and MWCNTs. The value of E′ of PC decreased with an incorporation of EPC. While, along with an addition of MWCNTs in the PC/EPC blends an increase of E′ was visible. The strong interfacial interactions between the matrix and MWCNTs played the main role in increasing the values of the E′ of the nanocomposites.     

Compositional Dependence of Static Shear Viscosity of Immiscible PP/PS Blends

Phase structures of immiscible polypropylene (PP)/polystyrene (PS) blends with different volume proportions, PP90/PS10, PP80/PS20, PP70/PS30, PP60/PS40, PP50/PS50, PP40/PS60, PP30/PS70, PP20/PS80, PP10/PS90, were observed by means of scanning electronic microscopy (SEM). The zero shear viscosities of the blends were determined according to a modified Carreau model by fitting the curves of static shear rate sweeps of blends tested at 190°C in a Stress Tech Fluids Rheometer. The results showed that the compositional dependence of zero shear viscosity of PP/PS deviated greatly from linear or log‐linear additivity. When PS was dispersed in a PP continuous phase, the blends showed negative deviation, while for blends with PP dispersed in a PS matrix, positive deviation was generated. When different theoretical equations of Nielsen, Utracki, Taylor, Frankel‐Acrivos (FA), Choi‐Schowalter (CS), and Han‐King (HK) were used to fit the experimental data of zero shear viscosities of blends, none of them was suitable for PP/PS blends. These experimental phenomena may result from the complex phase structures of the blends and their response to shear conditions, which are discussed in detail and compared with the experimental analysis.     

Mechanical Properties and Crystallization Behavior of Polycarbonate/Polypropylene Blends

The mechanical properties, morphology, and crystallization behavior of polycarbonate (PC)/polypropylene (PP) blends, with and without compatibilizer, were studied by tensile and impact tests, scanning electron microscopy (SEM), X-ray diffraction (XRD), and differential scanning calorimetry (DSC). The tensile and impact strengths of PC/PP blends decreased with increasing the PP content due to poor compatibility between the two phases. But the addition of compatibilizer improved the mechanical properties of the PC/PP blends, and the maximum value of the mechanical properties, such as tensile and impact strengths of PC/PP (80/20 wt%) blends, were obtained when the compatibilizer was used at the amount of 4 phr. The SEM indicated that the compatibility and interfacial adhesion between PC and PP phases were enhanced. DSC results that showed the crystallization and melting peak temperatures of PP increased with the increase of the PP content, which indicated that the amorphous PC affected the crystallization behavior. However, both the PC and compatibilizer had little effect on the crystallinity of PP in PC/PP blends based on both the DSC and XRD patterns.     

Compatibilizing Action of a Poly(styrene–butadiene) Triblock Co-polymer in ABS/PET-G Blends

The morphology of blends of poly(acrylonitrile-co-butadiene-co-styrene) (ABS) and poly(ethylene terephthalate glycol) (PET-G) has been investigated with special reference to the effect of blend ratio and compatibilization. Scanning electron microscopy (SEM) examination revealed different morphologies such as dispersed, cocontinuous and phase inverted depending on the composition, which indicates that the binary blends are immiscible and form a two-phase structure. Tensile properties decreased with increase in the ABS content while the impact strength reached an optimum at ca. 70% ABS. Influence of a triblock co-polymer based on styrene and butadiene (SBS) on morphology, mechanical measurements and failure topography was used as criterion of the compatibilization effect. The compatiblizing action of SBS was evidenced by the sharp decrease in domain size of the dispersed phase followed by an increase at higher concentrations. The conformation of the compatibilizer at the interface was further analyzed based on the area occupied by the compatibilizer at the blend interface. The results were in agreement with the theoretical predictions of Noolandi and Hong. The extent of interface adhesion in these blends was analyzed by examination of the fracture-surface morphology. Addition of SBS also improved notched impact, elongation-at-break, tensile strength and modulus of elasticity. These results confirm that SBS is an effective compatibilizer for ABS/PET-G blends.     

Correlation of the Morphological and Mechanical Properties of a Biodegradable Blend Based on Polylactic Acid

A series of binary and ternary blends composed of polylactic acid (PLA), low-density polyethylene (LDPE), and chitosan (CS) were prepared and characterized in terms of their morphological and mechanical properties. The mechanical properties of the prepared blends, including tensile properties and impact strength, were compared with neat PLA. In addition, the effect of incorporation of maleic anhydride-grafted linear low-density polyethylene (LLDPE-g-MA) as a compatibilizing agent, and the order of mixing on the mechanical and morphological properties of the ternary blends were also studied. It was observed that addition of CS enhanced the stiffness of PLA/LDPE blends while it decreased the toughness and tensile strength. It was demonstrated that addition of LLDPE-g-MA, up to 10 wt%, had no significant compatibilizing effect. However, the mechanical results indicated that when 15 wt% of LLDPE-g-MA was loaded, it started to play a compatibilizing role and caused an improvement in the toughness properties of ternary blend.     

Adhesion enhancement in polystyrene/polyethylene blends by corona treatment and triblock copolymer addition

A comparative study of interfacial effects due to styrene-butadiene-based triblock copolymer (SEBS) addition and to corona treatment has been investigated for blends of polyethylene (PE) and polystyrene (PS). Blends of PS/PE covering a wide range of weight composition have been prepared in the molten state. Scanning electron microscopy demonstrated that moderate amounts of SEBS copolymer addition (2-5%) resulted in finer particle dispersion and in better interfacial adhesion between PE and PS phases. Tensile strength and elongation at break were also significantly improved. In the case of corona treatment of both polyethylene and polystyrene, the tensile strength of the blends increased while their elongation at break remained almost unchanged. The same trend was found when small amounts of corona-treated blend (5%) were added to the non-modified PS/PE blends. Rheological measurements revealed that corona treatment resulted in a decrease of dynamic shear viscosity of both PE and PS. From a view-point of morphological and mechanical properties, the triblock copolymer was found to be the more efficient modifier. Nevertheless, much higher tensile strengths, but lower elongations at break were obtained when the blends were modified by corona-treated SEBS copolymer. The results suggest that a combination of the two modification methods may be a promising route to enhance performance properties in the immiscible PS/PE system.     

Infrared studies on the molecular interactions of polymer blends: polystyrenes and polycarbonates systems

Fourier—transform infrared (FT-IR) with digital subtraction method has been applied to investigate the molecular interactions of immiscible polystyrene (PS)/bisphenol A polycarbonate (PC) blends and miscible PS/tetra-methyl PC (TMPC) blends. The FT-IR results show that there are no interactions for PS/PC, and the miscibility of PS/TMPC blends is mainly due to the intermolecular interaction between the phenyl ring of PS and the carbonate group of TMPC. The phenyl ring band of PS is linearly shifted to higher wave number with increasing concentration of TMPC, and the bandwidth at half maximum intensity of the carbonyl band of TMPC is linearly decreased with increasing concentration of PS. The amplitude of the interactional bands is decreased with increasing temperature consistent with LCST behavior of the blend. The miscibility of PS/TMPC and immiscibility of PS/PC has also been discussed in terms of local free-volume, self-interactions, and intermolecular interactions based on the chemical structures of PC and TMPC. Furthermore, the immiscibility behavior for blends of methyl-substituted PS and TMPC, and blends of PS and halogen-substituted PC has been explained in terms of intra and intermolecular interactions caused by steric and/or induction effects.     

Influence of Compatibilizer-Type and Processing Approach on the Dispersion of OMMT in High-Density Polyethylene Matrix

High-density polyethylene/organoclay nanocomposites were prepared via melt intercalation in an internal mixer using both a direct mixing and master batching method. Two types of maleic anhydride grafted polyethylene, high-density polyethylene grafted maleic anhydride, and linear low-density polyethylene grafted maleic anhydride, (HDPE-g-MA, LLDPE-g-MA) were used as compatibilizers to enhance the dispersibility of nanoclay in HDPE. Dispersion of organoclay in the nanocomposites was characterized by using X-ray diffraction (XRD), transmission electron microscopy (TEM), and rheological mechanical spectroscopy (RMS). Effects of clay content and degree of clay dispersion on the rheological and tensile properties were also investigated. Furthermore, the effect of order of mixing on the dispersion and distribution of the clay layers was studied. The obtained results showed that organoclay in the nanocomposites were dispersed homogeneously and exfoliated better when HDPE-g-MA and the direct mixing route were used. Although in the master batching method clay intercalated better, clay layers chiefly remain in compatibilizer rich areas. On the other hand, direct mixing was observed to lead to clay particles being dispersed in the HDPE matrix or at the interface of the matrix and compatibilizer and, consequently, better improvement in the tensile modulus was achieved. It was determined that the compatibilizer with the higher miscibility with the matrix was the key factor for achieving better exfoliation of clay sheets.     

Assessment of the Microstructure and Mechanical Properties of Polycarbonate (PC)/Acrylonitrile Butadiene Rubber (NBR) Blends Reinforced with Multi-wall Carbon Nanotubes

Abstract

A series of polycarbonate (PC)/acrilonitrile butadiene rubber (NBR)/multi-wall carbon nanotube (MWCNT) nanocomposites were prepared via melt compounding in an internal mixer. The effect of the MWCNT content on the morphology and the thermal and mechanical properties of the prepared nanocomposites were studied. The morphologies of the samples were investigated by field-emission scanning electron microscopy (FESEM) and the thermal properties by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The tensile mechanical results of the nanocomposites showed a decrease in elongation at break with an increase of only 2?wt% of MWCNT content in the PC/NBR blends, and an increasing value in elastic modulus and tensile strength of the nanocomposites. The FESEM images showed that the MWCNTs had good affinity with the polymers and no compatibilizer was needed for making the nanocomposites. The DSC and TGA results showed an increase in thermal stability with addition of MWCNTs because of the more thermally stable carbon nanotubes particles which was uniformly dispersed within the nanocomposites.     

Rheological Properties,Morphology, and Thermal Performance of E‐MA‐GMA/PC Blend

Blends of ethylene–methyl acrylate–glycidyl methacrylate terpolymer (E‐MA‐GMA, a random terpolymer) and polycarbonate (PC) were prepared in a Haake torque rheometer and the rheological properties, phase morphology, and thermal behavior were investigated. The graft reactions of PC terminal hydroxyl groups with the epoxy groups of E‐MA‐GMA and the in situ formation of the E‐MA‐GMA‐g‐PC copolymers at the interface were illustrated by the improved mixing torque and melt viscosity in E‐MA‐GMA/PC blends. Typical variation and significant deformation of the dispersed phase was observed in E‐MA‐GMA/PC blends with different composition, where PC was the matrix. With the E‐MA‐GMA content increasing, a complex co‐continuous phase structure with some dispersed E‐MA‐GMA particles wrapped in the continuous PC phase was present, indicating strengthened interfacial adhesion. When the E‐MA‐GMA content was higher than the PC component, fibrous structure of the dispersed PC phase in the E‐MA‐GMA matrix was caused by shear flow and interfacial interaction. DSC studies showed that the melting point of E‐MA‐GMA shifted to lower temperature with the increase of PC content, indicating that the enhanced interaction and graft structure hindered the process of crystallization and crystal growth.     

Interfacial activity of styrene-butadiene block copolymers in low-density polyethylene/polystyrene blends

The effect of molecular structure of styrene-butadiene (SB) block copolymers on their interfacial activity in low-density polyethylene/polystyrene (LDPE/PS) (4/1) blends was studied. It was found that addition of some SB copolymers, which are localized in brittle PS particles, leads to a decrease in the blend impact strength in spite of the fact that these SB improve the toughness of both the blend components. Comparison with our previous results showed that the distribution of SB copolymers between the interface and bulk phases and their supermolecular structure in LDPE/PS (4/1) blends strongly differs from those in LDPE/PS (1/4) blends.