New (PP/EPR)/nano‐CaCO3 based formulations in the perspective of polymer recycling. Effect of nanoparticles properties and compatibilizers

Phase structure of composite polypropylene (PP)/ethylene–propylene–rubber (EPR)/coated nano‐CaCO₃ composites, used in the manufacture of bumpers, with and without compatibilizers has been investigated using scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) mechanical tests, and differential scanning calorimetry (DSC). Blends of various compositions were prepared using a corotating twin‐screw extruder. The experimental results indicated that the dispersion of nanoparticles in (PP/EPR) depends on their surface (stearic acid and fatty acid coatings). In both cases, the final morphology is the core–shell structure in which EPR acts as the shell part encapsulating coated nano‐CaCO₃. In this case, EPR‐g‐MAH copolymer does not improve the interface between (PP/EPR) and nanoparticles but PEP propylene ethylene copolymer should be preferentially localized at the interface of PP and (EPR/nano‐CaCO₃) phases generating an improved adherence, which will ensure a better cohesion of the whole material. According to the nature of the compatibilizers and surface treatment, it is believed that the synergistic effect of both the EPR elastomer and CaCO₃ nanoparticles should account for the balanced performance of the ternary composites. Copyright © 2009 John Wiley & Sons, Ltd.     

Studies on characterization of nano CaCO3 prepared by the in situ deposition technique and its application in PP‐nano CaCO3 composites

The elegant approach of in situ deposition technique was used for the synthesis of nano CaCO₃. the nanosize of particles was confirmed by the X‐ray diffraction (XRD) technique. Differential scanning calorimetry (DSC) was used for determination of the enthalpy. The nano CaCO₃ polypropylene (PP) composites were prepared by taking 2 and 10 wt % of different nanosizes (21–39 nm) of CaCO₃. Conversion of the α phase to β was observed in the case of 2 wt % of a 30‐nm sized amount of CaCO₃ in a PP composite. The decrement in ΔH and percent crystallinity, as well as the increment in melt temperature were recorded for 6 wt % nano CaCO₃ with a decrease in nanosize from 39 to 21 nm. The increment in tensile strength with an increase in the amount of nano CaCO₃ was observed, and the lower particle size showed greater improvement. The improvement in thermal and mechanical properties is because of the formation of a greater number of small spherulites uniformly present in the PP matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 107–113, 2004     

Polystyrene‐Core–Silica‐Shell Hybrid Particles Containing Gold and Magnetic Nanoparticles

Polystyrene‐core–silica‐shell hybrid particles were synthesized by combining the self‐assembly of nanoparticles and the polymer with a silica coating strategy. The core–shell hybrid particles are composed of gold‐nanoparticle‐decorated polystyrene (PS‐AuNP) colloids as the core and silica particles as the shell. PS‐AuNP colloids were generated by the self‐assembly of the PS‐grafted AuNPs. The silica coating improved the thermal stability and dispersibility of the AuNPs. By removing the “free” PS of the core, hollow particles with a hydrophobic cage having a AuNP corona and an inert silica shell were obtained. Also, Fe₃O₄ nanoparticles were encapsulated in the core, which resulted in magnetic core–shell hybrid particles by the same strategy. These particles have potential applications in biomolecular separation and high‐temperature catalysis and as nanoreactors.     

A facile strategy to modify TiO2 nanoparticles via surface‐initiated ATRP of styrene

A core‐shell hybrid nanocomposites, possessing a hard core of nano titanium dioxide (n‐TiO₂) and a soft shell of brushlike polystyrene (PS), were successfully prepared by surface‐initiated atom transfer radical polymerization (ATRP) at 90 °C in anisole solution using CuBr/PMDETA as the catalyst, in the presence of sacrificial initiator. FTIR, ¹H NMR, XPS, TEM, SEM, TGA, and DSC were used to determine the chemical structure, morphology, thermal properties, and the grafted PS quantities of the resulting products. TEM images of the samples provided direct evidence for the formation of a core‐shell structure. The thermal stabilities of the grafted polymers were dramatically elevated relative to that of pristine PS according to TGA results. DSC results demonstrated that the TiO₂‐PS nanocomposites exhibited higher glass transition temperature (T_g) compared with pristine PS. The molecular weights of the free polymers formed by sacrificial initiator, which were similar to that of surface‐attached polymers were measured by GPC instrument which showed that the molecular weights of PS were well controlled with a relatively narrow polydispersity index (PDI < 1.2). © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1782–1790, 2010     

“Click” synthesis of thermally stable au nanoparticles with highly grafted polymer shell and control of their behavior in polymer matrix

Thermally stable core–shell gold nanoparticles (Au NPs) with highly grafted polymer shells were synthesized by combining reversible addition‐fragmentation transfer (RAFT) polymerization and click chemistry of copper‐catalyzed azide‐alkyne cycloaddition (CuAAC). First, alkyne‐terminated poly(4‐benzylchloride‐b‐styrene) (alkyne‐PSCl‐b‐PS) was prepared from the alkyne‐terminated RAFT agent. Then, an alkyne‐PSCl‐b‐PS chain was coupled to azide‐functionalized Au NPs via the CuAAC reaction. Careful characterization using FT‐IR, UV–Vis, and TGA showed that PSCl‐b‐PS chains were successfully grafted onto the Au NP surface with high grafting density. Finally, azide groups were introduced to PSCl‐b‐PS chains on the Au NP surface to produce thermally stable Au NPs with crosslinkable polymer shell ( Au‐PSN₃‐b‐PS 1 ). As the control sample, PS‐b‐PSN₃‐coated Au NPs ( Au‐PSN₃‐b‐PS 2 ) were made by the conventional “grafting to” approach. The grafting density of polymer chains on Au‐PSN₃‐b‐PS 1 was found to be much higher than that on Au‐PSN₃‐b‐PS 2 . To demonstrate the importance of having the highly packed polymer shell on the nanoparticles, Au‐PSN₃‐b‐PS 1 particles were added into the PS and PS‐b‐poly(2‐vinylpyridine) matrix, respectively. Consequently, it was found that Au‐PSN₃‐b‐PS 1 nanoparticles were well dispersed in the PS matrix and PS‐b‐P2VP matrix without any aggregation even after annealing at 220 °C for 2 days. Our simple and powerful approach could be easily extended to design other core–shell inorganic nanoparticles. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Reinforcement effect of MAA on nano‐CaCo3‐filled EPDM vulcanizates and possible mechanism

Methacrylic acid (MAA) was used as in situ surface modifier to improve the interface interaction between nano‐CaCO₃ particle and ethylene–propylene–diene monomer (EPDM) matrix, and hence the mechanical properties of nano‐CaCO₃‐filled EPDM vulcanizates. The results showed that the incorporation of MAA improved the filler–matrix interaction, which was proved by Fourier transformation infrared spectrometer (FTIR), Kraus equation, crosslink density determination, and scanning electron microscope (SEM). The formation of carboxylate and the participation of MAA in the crosslinking of EPDM indicated the strong filler–matrix interaction from the aspect of chemical reaction. The results of Kraus equation showed that the presence of MAA enhanced the reinforcement extent of nano‐CaCO₃ on EPDM vulcanizates. Crosslink density determination proved the formation of the ionic crosslinks in EPDM vulcanizates with the existence of MAA. The filler particles on tensile fracture were embedded in the matrix and could not be observed obviously, indicating that a strong interfacial interaction between the filler and the matrix had been achieved with the incorporation of MAA. Meanwhile, the presence of MAA remarkably increased the modulus and tensile strength of the vulcanizates, without negative effect on the high elongation at break. Furthermore, the ionic bond was thought to be formed only on filler surface because of the absolute deficiency of MAA, which resulted in the possible structure where filler particles were considered as crosslink points. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1226–1236, 2006     

Effects of microscale calcium carbonate and nanoscale calcium carbonate on the fusion,thermal, and mechanical characterizations of rigid poly(vinyl chloride)/calcium carbonate composites

A Haake torque rheometer equipped with an internal mixer has been used to study the influence of microscale calcium carbonate (micro‐CaCO₃) and nanoscale calcium carbonate (nano‐CaCO₃) on the fusion, thermal, and mechanical characteristics of rigid poly(vinyl chloride) (PVC)/micro‐CaCO₃ and PVC/nano‐CaCO₃ composites, respectively. The fusion characteristics discussed in this article include the fusion time, fusion temperature, fusion torque, and fusion percolation threshold (FPT). The fusion time, fusion temperature, and FPT of rigid PVC/calcium carbonate (CaCO₃) composites increase with an increase in the addition of micro‐CaCO₃ or nano‐CaCO₃. In contrast, the fusion torque of rigid PVC/CaCO₃ composites decreases with an increase in the addition of micro‐CaCO₃ or nano‐CaCO₃. The results of thermal analysis show that the first thermal degradation onset temperature (T_onset) of rigid PVC/micro‐CaCO₃ is 7.5 °C lower than that of PVC. Meanwhile, the glass‐transition temperature (T_g) of rigid PVC/micro‐CaCO₃ is similar to that of PVC. However, T_onset and T_g of PVC/nano‐CaCO₃ composites can be increased by up to 30 and 4.4%, respectively, via blending with 10 phr nano‐CaCO₃. Mechanical testing results for PVC/micro‐CaCO₃ composites with the addition of 5–15 phr micro‐CaCO₃ and PVC/nano‐CaCO₃ composites with the addition of 5–20 phr nano‐CaCO₃ are better than those of PVC. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 451–460, 2006     

Preparation of CaCO3/Polystyrene Inorganic/Organic Composite Nanoparticles

CaCO₃/polystyrene inorganic/organic composite nanoparticles (50 nm) with a core/shell structure were synthesized in 80% yield by emulsion polymerization. Nanometer CaCO₃ was pretreated with γ‐methacryloxypropyltrimethoxysilane in order to introduce polymerizable groups onto its surface. Soxhlet extraction experiments have shown that only 4% of total encapsulating polystyrene (PS) was removable when the ratio of CaCO₃ to styrene was relatively low (14.8–29.6%), indicating strong adhesion between CaCO₃ and PS.     

Fabrication and Characterization of Sulfonate‐containing Polystyrene/CaCO3 Core‐shell Nanoparticles

Polystyrene (PSt) seed latex was first prepared via soap‐free emulsion polymerization in the presence of a small amount of methacrylic acid using ammonium persulfate as initiator, and then seeded emulsion polymerization of sodium 4‐styrenesulfonate (NaSS) and St was carried out to synthesize P(St‐NaSS) core latex using 2,2′‐azobisisobutyronitrile as initiator. After that, P(St‐NaSS)/CaCO₃ core‐shell nanoparticles were fabricated by sequentially introducing Ca(OH)₂ aqueous solution and CO₂ gas into the core latex. The morphology of the core and core‐shell nanoparticles was characterized by dynamic light scattering (DLS) and transmission electron microscopy (TEM), and the state of CaCO₃ shell was confirmed with high‐resolution scanning transmission electron microscope (HR‐STEM) and selected area electron diffraction (SAED). Results showed that PNaSS chains were successfully grafted onto the PSt seed surface, and length of the PNaSS "hairs" could be modulated by adjusting NaSS amount. Sulfonic groups of the PNaSS hairs served as additives in the formation and stabilization of amorphous CaCO₃(ACC) and prevented ACC from sequent transformation into crystalline states. The amount of the anchored CaCO₃ increased with the growth of PNaSS hair length, and reached 51 wt% (by thermalgravimetric analysis) under the optimal encapsulating temperature of 45°C. Moreover, the forming mechanism of P(St‐NaSS)/CaCO₃ core‐shell nanoparticles was proposed.     

Core extractable nano‐objects: Manipulating triblock copolymer micelles

We report manipulation of polymer nano‐objects by changing solvents through chemically crosslinking the spherical micelles of poly(3‐(triethoxysilyl)propyl methacrylate)‐block‐polystyrene‐block‐poly(2‐vinylpyridine) (PTEPM‐b‐PS‐b‐P2VP). In methanol, which is a common solvent of PTEPM and P2VP but poor of PS, PTEPM‐b‐PS‐b‐P2VP forms micelles with a PS core. When changing the medium into acidic water, the PTEPM segments further collapse and gelate to form a crosslinked shell outside of the PS core. When the particles are re‐dispersed into tetrahydrofuran (THF), the PS segments are extracted out, producing uniform small cavity of few nanometers in each particle. Thus one sample can be used to generate well‐defined nano‐objects with different appearance by solvent manipulation. The particle structure development has been characterized by transmission electron microscope (TEM), DLS, and ¹H NMR. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Synthesis and characteristics of poly(N‐isopropylacrylamide‐co‐methacrylic acid)/Fe3O4/poly(N‐isopropylacrylamide‐co‐methacrylic acid) two‐shell thermosensitive magnetic composite hollow latex particles

In this study, the poly(N‐isopropylacrylamide‐methylacrylate acid)/Fe₃O₄/poly(N‐isopropylacrylamide‐methylacrylate acid) (poly(NIPAAm‐MAA)/Fe₃O₄/poly(NIPAAm‐MAA)) two‐shell magnetic composite hollow latex particles were synthesized by four steps. The poly(methyl methacrylate‐co‐methylacrylate acid) (poly(MMA‐MAA)) copolymer latex particles were synthesized first. Then, the second step was to polymerize NIPAAm, MAA, and crosslinking agent in the presence of poly(MMA‐MAA) latex particles to form the linear poly(MMA‐MAA)/crosslinking poly(NIPAAm‐MAA) core–shell latex particles. Then, the core–shell latex particles were heated in the presence of NH₄OH to dissolve the linear poly(MMA‐MAA) core to form the poly(NIPAAm‐MAA) hollow latex particles. In the third step, the Fe₃O₄ nanoparticles were generated in the presence of poly(NIPAAm‐MAA) hollow polymer latex particles and formed the poly(NIPAAm‐MAA)/Fe₃O₄ magnetic composite hollow latex particles. The fourth step was to synthesize poly(NIPAAm‐MAA) in the presence of poly(NIPAAm‐MAA)/Fe₃O₄ latex particles to form the poly(NIPAAm‐MAA)/Fe₃O₄/poly(NIPAAm‐MAA) two‐shell magnetic composite hollow latex particles. The effect of various variables such as reactant concentration, monomer ratio, and pH value on the morphology and volume‐phase transition temperature of two‐shell magnetic composite hollow latex particles was studied. Moreover, the latex particles were used as carriers to load with caffeine, and the caffeine‐loading characteristics and caffeine release rate of latex particles were also studied. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 2880–2891     

Effect of the interfacial interaction on the phase structure and rheological behavior of polypropylene/ethylene– octene copolymer/BaSO4 ternary composites

In polypropylene (PP)/ethylene–octene copolymer (POE)/BaSO₄ ternary composites, two different kinds of phase structures are assumed:(1) POE and BaSO₄ filler are separately dispersed in the PP matrix and (2) POE‐encapsulated filler particles (core–shell structure) are dispersed in the matrix. This depends on the interfacial interaction of the composites. For the design of composites with different interfacial interactions, three routes for the preparation of BaSO₄ master batches were developed. First, a mixture of BaSO₄, POE, and maleic anhydride (MAH) in a certain ratio was extruded in the presence of dicumyl peroxide and then pelletized. In extrusion, MAH‐functionalized POE was in situ formed to enhance the interfacial interaction between POE and BaSO₄. Second, a mixture of POE and BaSO₄ was directly extruded and then pelletized. Third, after BaSO₄ was treated with an organic titanate coupling agent, the treated BaSO₄ and POE were blended in extrusion and then pelletized. Scanning electron microscopy observations showed that the core–shell structure in which POE encapsulates BaSO₄ particles is formed through route 1, whereas POE and BaSO₄ are separately dispersed into the PP matrix through routes 2 and 3. The rheological behavior of PP/POE/BaSO₄ ternary composites was studied with a controlled stress rheometer. The results showed that the interfacial interaction in composites with core–shell morphology is the strongest. Interparticle interactions give rise to the formation of interparticle networks; the stronger the network is, the larger the shear yield stress is and the smaller the thixotropic loop area is. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1804–1812, 2002     

Preparation of Polystyrene‐Poly(N‐isopropylacrylamide) (PS‐PNIPA) Core‐Shell Particles by Photoemulsion Polymerization

Summary: Monodisperse thermosensitive PS‐NIPA core‐shell particles composed of a PS core and a cross‐linked PNIPA shell can be successfully synthesized by a novel method: photoemulsion polymerization. Cryo‐TEM images indicate clearly the core‐shell morphology of the PS‐NIPA particles: A homogeneous regular PNIPA shell has been affixed on the spherical PS core. DLS measurements indicate that the obtained PS‐NIPA latex particles are thermosensitive. The shell of PNIPA networks with different cross‐linking densities can shrink and re‐swell with temperature and the volume transition temperature is around 32 °C in all cases.

Cryo‐TEM image of PS‐NIPA core‐shell particles.     

Toughness mechanism in polypropylene composites: Polypropylene toughened with elastomer and calcium carbonate

Polypropylene (PP) was modified with elastomer or CaCO₃ particles of two different sizes (1 μm and 50 nm) in various volume fractions. The dispersion morphology and mechanical properties of the two systems were investigated as functions of the particle size and volume fraction of the modifier. The brittle‐to‐tough transition occurred when the matrix ligament thickness was less than the critical ligament thickness, which was about 0.1 μm for the PP used here, being independent of the type of modifier. At the same matrix ligament thickness, the improvement of the toughness was obviously higher with the elastomer rather than with CaCO₃, but adding CaCO₃ increased the modulus of PP. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1656–1662, 2004     

Effect of nano‐polystyrene (nPS) on thermal,rheological, and mechanical properties of polypropylene (PP)

Polystyrene nanoparticles (nPS) in the range of 10–100 nm with spherical shape were synthesized by oil/water (o/w) microemulsion process. In this process ammonium persulfate (APS) as an initiator, sodium dodecyl sulphate as a surfactant and n‐pentanol as cosurfactant were used. Isolated nPS was characterized by FTIR and ¹H NMR spectroscopy. DSC studies of nPS showed higher T_g as compared to bulk PS. The effect of lower weight percentage (wt%) of nPS on the mechanical, rheological, and thermal properties of PP was investigated. The blends were prepared individually on brabender plastograph by incorporating nPS of ～60 nm with different wt% of loading (i.e., 0.10–0.5%). It was shown from the experimental results that thermal, rheological, and mechanical properties were increased as the polymer particles blended with PP. Blends with 0.25 wt% loading of nPS exhibit better properties compared with that of other wt% loadings. The improvements in properties were due to the close packing of PP chains as recorded by improvement in crystallinity of PP with the addition of nPS as shown by SEM. Copyright © 2010 John Wiley & Sons, Ltd.     

Dispersion of polystyrene inside polystyrene‐b‐poly(N‐isopropylacrylamide) micelles in water

The addition of mixture of polystyrene‐b‐poly(N‐isopropylacrylamide) (PS‐b‐PNIPAM) and polystyrene homopolymer (h‐PS) in tetrahydrofuran dropwise into water leads to nanoparticles with a PS core and a thermally sensitive PNIPAM shell. The effects of the ratio of the homopolymer to copolymer and temperature on the formation and stabilization of the dispersion were investigated by using a combination of static and dynamic laser light scattering. PNIPAM shell continuously collapses as temperature increases in the range 20–40 °C. Such formed particles are stable even at temperatures much higher than lower critical solution temperature (LCST ～ 32 °C) of PNIPAM. Our results reveal that the area occupied per hydrophilic PNIPAM chain on the hydrophobic PS core remains nearly a constant regardless of the amount of h‐PS in the polymer mixture. This clearly indicates that the surface area occupied per hydrophilic group is a critical parameter for stabilizing particles dispersed in water. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 749–755, 2010     

Solid mechanochemical preparation of core‐shell SiO2 particles and their improvement on the mechanical properties of PVC composites

In this article, a solid mechanochemical route to prepare core‐shell structured particles was introduced. X‐ray photoelectron spectrum, transmission electron microscope and dissolving experimental results indicated the formation of [(inorganic particle)/(elastomer)] core‐shell structured particles. The thermal stable experiments showed that untreated SiO₂ can cause dehydrochlorination of poly(vinyl chloride) (PVC) and discoloration of PVC/SiO₂ composites and the formation of core‐shell structured SiO₂ particles will improve the thermal stability of PVC/SiO₂ composites. The mechanical properties and rheological results showed that the formation of core‐shell structured SiO₂ particles can both improve the mechanical and processing properties of PVC/SiO₂ composite. ACR in PVC/(SiO₂‐PMMA‐ACR) composites acted not only as toughener for PVC matrix but also as cushion breaker if the content of ACR is enough. Meanwhile compared with other SiO₂ particles the formation of core‐shell structured SiO₂ particles can decrease the apparent viscosity, increase the critical shear rate and improve the appearance of extrudes of PVC/SiO₂ composites. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 938–948, 2008     

Aggregation behavior of polystyrene‐b‐poly(ethylene/butylene)‐b‐polystyrene triblock copolymer in N‐methylpyrrolidone

Solution property of hydrogenated polystyrene‐b‐poly(ethylene/butylene)‐b‐polystyrene triblock copolymer (SEBS copolymer) was studied by using static light scattering and dynamic light scattering for cyclohexane and N‐methylpyrrolidone (NMP) solutions. From the values of dimensionless parameters ρ, defined as the ratio of radius of gyration 〈S²〉^1/2 to hydrodynamic radius R_H, and solubility parameters, SEBS copolymer proved to exist as single chain close to random coil in nonpolar cyclohexane, whereas aggregate into the core‐shell micelle consisting of poly(ethylene/butylene) (PEB) core surrounded by PS shell in polar NMP. The core‐shell micelle formed in NMP is composed of 65 polymer chains, having three times larger average chain density (d = 0.12 g cm^?3) than a single polymer chain (d = 0.04 g cm^?3) in cyclohexane. The comparison with the aggregation behaviors in other solvents demonstrated that the aggregate compactness of the copolymer depended largely on solvent polarity, resulting in formation of the highly dense PEB core (R_c = 4.5 nm) and the thick PS shell (ΔR = 22.9 nm) in high‐polar NMP. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 588–594, 2010     

Investigation of photo‐oxidative effect on morphology and degradation of mechanical and physical properties of nano CaCO3 silicone rubber composites

Photo‐oxidative degradation of treated and untreated nano CaCO₃: silicone rubber composite was studied under accelerated UV irradiation (≥290 nm) at different time intervals. Prolonged exposure to UV leads to a progressive decrease in mechanical and physical properties along with the change in behavior of filler‐matrix interaction. This was due to decrease in cross‐linking density with increase in mobility of rubber chains. Meanwhile, synthesized nano CaCO₃ was modified with stearic acid for uniform dispersion in rubber matrix. The increase in carbonyl (>CO), hydroxyl (? OH), CO₂, and alkene functional groups on the UV exposed surface of treated and untreated nano CaCO₃: silicone rubber composites at different time intervals was studied using Fourier transform infrared (FTIR) spectroscopy. The change in morphological behavior of filler‐matrix interaction after UV exposure was studied using SEM. Overall, the study showed that the treated nano CaCO₃: silicone composites were affected more by UV exposure than untreated nano CaCO₃: silicone composites and pristine composite after UV exposure. This effect was due to peeling of stearic acid from the surface of CaCO₃, which makes the rubber chains slippery and thus separation of filler and rubber chains takes place with initiation of fast‐degradation. Copyright © 2011 John Wiley & Sons, Ltd.     

An emulsifier‐free core–shell polyacrylate/diacetone acrylamide emulsion with nano‐SiO2 for room temperature curable waterborne coatings

An emulsifier‐free core–shell polyacrylate emulsion, containing nano‐SiO₂ nanoparticles in the core and diacetone acrylamide (DAAM) in the shell, has been successfully prepared by emulsifier‐free seeded emulsion polymerization. The effects of reaction temperature, dropping time, nano‐SiO₂ and initiator contents, and variation of the composition of core monomers on the amount of coagulum, particle size, and monomer conversion have been investigated. The particle morphology and the distribution of emulsion particles have been measured by transmission electron microscopy (TEM) and dynamic light scattering. The keto‐carbonyl groups on the surface of the polyacrylate emulsion nanoparticles reacted with adipic dihydrazide (ADH) to form a film with a cross‐linked network structure at room temperature. Therefore, the emulsifier‐free core–shell emulsion could be used as a two‐component room temperature curable waterborne coating. It was also found that the properties of the coating were clearly superior after using the cross‐linker. Copyright © 2009 John Wiley & Sons, Ltd.