Properties of Single- and Double-Lap Polymeric Joints Welded by a Diode Laser

Single-lap and double-lap polymeric joints of ultrahigh molecular weight polyethylene (UHMWPE) sheets, opportunely overlapped, were realized and studied. One of the polymer sheets was doped with carbon nanomaterials as a laser-absorbent filler. The joints were irradiated by a diode laser operating at 970 nm with maximum pulse energy of 200 mJ. Four types of weld seam geometries were realized in the overlapped area. Optical microscopy observations and mechanical shear and hardness tests were performed in order to characterize all the prepared joints. The maximum shear load was ≈210 N, reached generally in the double-lap joints. High loads in the single-lap joints were reached if high surface area of the welding and high filler amount in the polymer were present. Three parameters influenced the joint resistance: the joint configuration (single or double lap), the welding geometry, and the filler amount. The absorption of diode laser energy at the sheet interface induces a melting process that softens the polymeric sheets in the laser contact area. Finally, a comparison between the welding ability of the diode laser and of the Nd:Yag laser upon the polyethylene sheets is presented.     

Influence of Natural and Accelerated Weathering on the Mechanical Properties of Low-Density Polyethylene Films

Natural and accelerated weathering tests were performed to inspect the effect of antioxidants on low-density polyethylene (LDPE) films used as greenhouse covering materials. The LDPE pellets were extruded and blown into a film using a twin-screw extruder and film blowing machine, respectively. The film with 0.2 wt.% Alkanox-240 (AN-0.2) stabilizer showed the highest tensile strength (11 MPa) among all samples during 90 days of natural as well as accelerated weathering. The elastic modulus of the film with 0.5 wt.% of Good-rite (GR-0.5) increased after weathering from approximately 91.8 to 138.9 MPa, and showed the best performance. Morphological images of the neat LDPE film during weathering showed some cracks and grooves, while those of stabilized films showed fewer cracks. Moreover, the estimation of the rapidity of the accelerated method compared to the natural one was approximately nine times faster in Riyadh during the summer season (June–August). The present study suggests that the addition of antioxidants can improve the tensile strength, stability, and, hence, the effectiveness of these films. The best antioxidants were found to be 0.2 wt.% Alkanox and 0.5 wt.% Good-rite antioxidants.     

Preparation of cellulose-based fluorescent materials using Zinc sulphide quantum dot-decorated graphene by a one-step hydrothermal method

Cellulose-based fluorescent materials using Zinc sulphide (ZnS) quantum dot-decorated graphene were prepared by a one-step hydrothermal method. X-ray photoelectron spectroscopy analysis identified the chemical states of Zn, S, C, O, and N in the composite paper. Transmission electron microscopy showed that the graphite oxide was reduced to graphene sheets, and ZnS nanoparticles (<10 nm) were deposited on the surface of these sheets. Scanning electron microscopy indicated that graphene sheets were attached to the surface of paper fibers, and the paper structure and morphology of the fibers were not observably damaged during the hydrothermal reaction. The cellulose-based composite had strong ultraviolet absorption in the range of 200–340 nm, and its main absorption peak was at approximately 296 nm. The band edge emission of photoluminescence spectrum of the composite occurred at 466 nm with an excitation wavelength of 320 nm. The laser scanning confocal microscope image of the composite exhibited an intense blue fluorescence under UV light at 405 nm.     

Residual lignin inhibits thermal degradation of cellulosic fiber sheets

The market for cellulosic fiber based food packaging applications is growing together with the importance of improving the thermal durability of these fibers. To shed light on this, we investigated the role of residual lignin in pulp on the thermal stability of refined pulp sheets. The unbleached, oxygen delignified, and fully bleached pulp sheets were studied after four separate refining degrees. Comparison by Gurley air resistance, Bendtsen porosity, and the oxygen transmission rate tests showed that lignin containing sheets had better air and oxygen barrier properties than fully bleached sheets. Sheet density and light scattering coefficient measurements further confirmed that the lignin containing pulps underwent more intense fibrillation upon refining that changed the barrier properties of the sheets. Thermal treatments (at 225 °C, 20 and 60 min, in water vapor atmospheres of 1 and 75 v/v %) were applied to determine the thermal durability of the sheets. The results revealed that the residual lignin in pulps improved the thermal stability of the pulp sheets in the hot humid conditions. This effect was systematically studied by tensile strength, brightness, and light absorption coefficient measurements. The intrinsic viscosity results support the findings and suggest that lignin is able to hinder the thermal degradation of pulp polysaccharides. In spite of the fact that lignin is known to enhance the thermal yellowing of paper, no significant discoloration of the pulp sheets containing residual lignin was observed in the hot humid conditions (75 v/v %). Our results support the idea of lignin strengthening the thermal durability of paper.     

Effect of tempo and periodate-chlorite oxidized nanofibrils on ground calcium carbonate flocculation and retention in sheet forming and on the physical properties of sheets

Nanofibrils (NFC) or microfibrils (MFC) are potential candidates for high filler-loaded papers and board as they are able to compensate for strength loss caused by the filler itself. However, the interaction of nanofibrils and the filler during sheet forming is not yet well understood. The aim here was to examine 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO) and periodate-chlorite oxidized (DCC) anionic nanofibrils during sheet forming in order to determine their effects on flocculation, filler retention and the strength and optical properties of the handsheets. The experiments were carried out by manufacturing filler-loaded sheets from refined kraft fibres and ground calcium carbonate (GCC) with various added levels of TEMPO and DCC nanofibrils. The results showed that both types of nanofibril caused pronounced agglomeration of the GCC filler, which increased its retention in the paper web. Given the same filler content, the strength properties were the same or slightly better than in a sheet formed without any chemical agent, while light scattering was slightly inferior. Poorer formation seemed to be the explanation for why the increased bonding induced by NFCs was not reflected in obviously better sheet strengths. The physical properties of sheets containing NFC were superior to those of sheets formed with cationic polyacrylamide as a retention aid with the same filler content and level of formation. Thus NFCs seem to be potential retention aids for use in fine paper production instead of traditional polymers.     

White/light white polyethylene joints obtained by diode laser welding process

Diode laser source was successfully employed for the fabrication of joints comprising nanocomposites of biomedical-grade UHMWPE and small amounts of carbon nanoparticles. The joint with 0.016?wt% of filler exhibited mechanical shear strength of 169N and a light-white color, close to the typical milk-white color of polyethylene. A morphological study of the welded area had been performed. The laser energy produced a thermal effect on the heat-altered zone, thereby smoothening out the surface at a depth of about 1.5?mm. Moreover, surface roughness decreased and the permeability of the joint to biological fluids was enhanced.     

Synthesis of a composite polymeric material in the system consisting of epoxy-anhydride matrix and analcime- and montmorillonite-containing rock

The conditions of synthesis of a composite material in the system consisting of an epoxy-anhydride polymeric matrix and an analcime-containing rock were studied. Addition of the filler allows the service characteristics to be improved by 20–25%. Samples with a low content of analcime-containing rock (up to 1 wt %) exhibit the best service characteristics.     

Mechanical and morphological properties of injection-molded rice husk polypropylene composites

In this work, the investigation of the physical, mechanical, and morphological properties of the rice husk flour/polypropylene composites was performed utilizing various filler loadings and coupling agent. Five levels of filler loading (35, 40, 45, 50, and 55 wt%) were designed. In addition, to help the interaction between fiber and polypropylene matrix, struktol coupling agent was added to the composites. All of tensile strength, Young's modulus, flexural strength, flexural modulus, and impact strength properties of the composites were carried out. Moreover, the 50 wt% filler-loaded composites had optimum tensile strength, flexural strength, and flexural modulus, whereas the 35 wt% of filler loading case was the best regarding Young's modulus, flexural strength, flexural modulus, and impact strength. Furthermore, the scanning electron microscope results demonstrate that as filler loading increases, more voids and fiber pullout occur.     

Electrochemical properties of PEO/PMMA blend-based polymer electrolytes using imidazolium salt-supported silica as a filler

In this study, the composite polymer electrolytes (CPEs) were prepared by solution casting technique. The CPEs consisted of PEO/PMMA blend as a host matrix doped with LiClO₄. Propylene carbonate (PC) was used as plasticizer and a small amount of imidazolium salt-supported amorphous silica (IS-AS) as a filler was prepared by the sol–gel method. At room temperature, the highest conductivity was obtained for the composition having PEO–PMMA–LiClO₄–PC–4wt. % IS-AS with a value of 1.15 × 10^?4 S/cm. In particular, the CPE using the IS-AS filler showed a higher conductivity than any other sample (fumed silica, amorphous silica). Studies of differential scanning calorimetry and scanning electron microscopy indicated that the ionic conductivity increase was due to an expansion in the amorphous phase which enhances the flexibility of polymeric chains and the homogeneous structure of CPEs. It was found that the ionic conductivity and interfacial resistance stability of CPEs was significantly improved by the addition of IS-AS. In other words, the resistance stability and maximum ambient ionic conductivity of CPEs containing IS-AS filler were better than CPEs containing any other filler.     

Thermal and optical properties of novel polyurea/silica organic–inorganic hybrid materials

Current optical polymeric materials for advanced fiber laser development are susceptible to degradation due to the heat generated in high power usage. A suitable replacement light stripping material was explored to overcome this problem by examining optical and physical properties such as transmission/absorption, refractive index, thermal conductivity, and thermal stability. The synthesis and characterization of two new polyurea/silica ORMOSILs (ORganically MOdified SILicates) suitable for high temperature (up to 300 °C) optical applications are reported herein. A one-pot, room temperature synthesis is based upon commercially available bis-isocyanates and an amino-silane. These materials exhibit the combined traits of both glass and polymer by displaying optical clarity over a wide range of wavelengths stretching from the edge of the UV (250 nm) to well into the NIR (2,000 nm), refractive indices in the visible spectrum (n = 1.50–1.63), thermal conductivities of 0.26 ± 0.09 W/mK (ORMOSIL-A) and 0.27 ± 0.07 W/mK (ORMOSIL-B), and thermal stabilities up to 300 °C. The hybrid materials were found to be easily processed into films but thick casts (>2 mm) were subject to increased rates of cracking and longer curing times. Although this is typical of sol–gel chemistries, the organic constituents of ORMOSILs reduce this effect as compared to purely inorganic sol–gels. The effect of thermal aging on the materials’ properties will also be presented as well as a comparison of these materials and the current state of the art light stripping material.     

The use of polymeric amines to enhance the mechanical properties of lignocellulosic fibrous networks

Cationic polyelectrolytes (polyallylamine and polyvinylamine with different molecular masses) were adsorbed onto lignocellulosic fibres from unbleached and unbeaten spruce chemical fibres with different kappa numbers to investigate the effects on the mechanical properties of the final paper materials. Adsorption isotherms were first established to determine the maximum quantity of polymer that could be adsorbed onto each type of fibre. Paper sheets were then made with different amounts of added polyelectrolyte, and the structural and mechanical properties of the sheets were investigated, as well as the effect of an extra heating. The use of fibres with different kappa numbers led to different responses in terms of adsorption, and thus to differences in the mechanical properties of the resulting sheets. The tensile strength index was significantly increased (almost 50 % improvement in the best case) as a consequence of this polyelectrolyte adsorption onto the fibres, even at as low an adsorption level as 2 mg/g. The heating of paper sheets for 10 min at 160 °C was also shown to improve the tensile strength index by about 10 % for pulps with high kappa number.     

Assessing the combined benefits of clay and nanofibrillated cellulose in layered TMP-based sheets

A new concept for both furnish composition and z-directional furnish arrangement involving the interaction between specific thermo-mechanical pulp fractions (TMP), nanofibrillated cellulose (NFC) and clay in oriented layered laboratory sheets is presented. Used separately, NFC improves the strength properties of paper while fillers enhance the optical properties. Synergy effects of clay–NFC interactions are assessed. The study comprises a structural assessment, including laser profilometry, scanning electron microscopy (SEM) and field-emission (FE)-SEM analyses. In addition, optical and strength properties are assessed. It is demonstrated that a potential reduction of strength properties caused by filler addition may be counteracted by appropriate NFC addition to specific layers in the z-direction. Based on an estimation of an overall quality index considering five variables, it is concluded that the best sheet construction is obtained when placing the fillers in surface layers with the TMP accept fraction and the NFC in the centre of the sheets together with the refined TMP reject fraction.     

Preparation of Cu nanoparticles-modified PA6 composites using CuO as filler

This work focuses on the preparation of copper nanoparticles-modified polyamide 6 composites (denoted as nano-Cu/PA6) by in situ polymerization, with which cupric oxide as metallic copper source is directly reduced to metallic copper in the process of the opening-ring polymerization of ε-caprolactam only using the reducing atmosphere of reaction system. The obtained composites are characterized by means of transmission electron microscopy, X-ray diffraction, laser granulometry instrument, and ultraviolet–visible absorption spectroscopy. Moreover, the friction and wear resistance, mechanical strength, and antistatic performance of as-prepared composites are also readily evaluated. The results show that cupric oxide as filler is reduced to metallic copper and the as-reduced copper nanoparticles with 4–5-nm-size clusters separately disperse in polyamide 6 (PA6) matrix. Additionally, the addition content (mass fraction) of cupric oxide has significant effect on the crystalline form of PA6, and γ crystalline form of PA6 is predominant when higher dosage of CuO is introduced to fabricating nano-Cu/PA6 composites. Moreover, introducing a proper amount of CuO filler favors to generate nano-Cu/PA6 composites with improved mechanical properties and wear resistance. Particularly, nano-Cu/PA6 composite prepared at a CuO content of 0.5 % possesses the best tensile strength and wear resistance, showing promising application as a functional polymer–matrix composite.     

Investigation of the effects of graphite flake alignment on thermal emissivity by applying a magnetic field during coating of an aluminum sheet

In this study we investigated the effects of graphite flake alignment on thermal emissivity by applying a magnetic field during coating of aluminum sheets with graphite. The coating paste was prepared by ball milling graphite flakes with an organic binder. The graphite flake content was 9.1, 13.0, 16.7, 20.0, or 23.1 wt.%. After coating of aluminum sheets with the paste by dipping, a magnetic field was applied vertically to the coated aluminum sheet by use of neodymium magnets. It was observed that the graphite flakes were aligned at an angle to the surface by application of the magnetic field. In contrast, in the absence of the magnetic field the graphite flakes were aligned horizontally on the aluminum sheets. The surface roughness of specimens prepared by use of a magnetic field (MF; R _a = 10.172–14.654 μm) was more than twofold that of specimens for which no magnetic field was applied (NMF; R _a = 4.564 μm). The thermal emissivity of MF9 (9.1 wt.% graphite; ε = 0.80) was higher than that of NMF9 (9.1 wt.% graphite; ε = 0.77). The thermal emissivity of MF20 (20.0 wt.% graphite) was 0.91, the highest in this study. It was shown that flakes aligned at an angle to the surface contribute to enhanced thermal emissivity. Well aligned graphite flakes are therefore expected to enable high thermal dissipation from electronic components.     

Effect of Heating Strategy on Power Consumption and Performance of a Pilot Plant Anaerobic Digester

The effect of heating strategy on power consumption and performance of a pilot plant anaerobic digester treating chicken litter, under thermophilic conditions, has been studied. Heating strategy was evaluated using three different spans (0.2 °C, 0.6 °C, and 1.0 °C) for triggering the temperature control system from target temperature (56.7 °C). The hydraulic retention time in the pilot plant digester was in the range of 32 to 37 days, varying the total solids concentration fed from 5% to 6%. The results showed that under the experimental conditions, heating was the most energy-demanding process with 95.5% of the energy used. Increments up to 7.5% and 3.8%, respectively, on mechanical and heating power consumption, were observed as the span, for triggering the temperature control system from target temperature, was increased. Under the experimental conditions studied here, an increment of 30.6% on the global biodigester performance index was observed when a span of 1.0 °C was compared to the one of 0.2 °C.     

Amorphous Calcium Phosphate Based Composites: Effect of Surfactants and Poly(ethylene oxide) on Filler and Composite Properties

The uncontrolled aggregation of amorphous calcium phosphate (ACP) particulate fillers and their uneven distribution within polymer matrices can have adverse effects on the properties of ACP composites. In this article, we assessed the influence of nonionic and anionic surfactants and poly(ethylene oxide) (PEO) introduced during the preparation of ACP on the particle size distribution and compositional properties of ACP. In addition, the mechanical strength of polymeric composites utilizing such fillers with a photo‐activated binary methacrylate resin was evaluated. Zirconia‐hybridized ACP (Zr‐ACP) filler and its corresponding composite served as controls for this study. Surfactant‐ and PEO‐ACPs had an average water content of 16.8% by mass. Introduction of the anionic surfactant reduced the median particle diameter about 45% (4.1 µm versus 7.4 µm for the Zr‐ACP control). In the presence of PEO, however, the d_m increased to 14.1 µm. There was no improvement in the biaxial flexure strength (BFS) in any of the dry composite specimens prepared with the surfactant and/or PEO‐ACPs compared to those formulated with Zr‐ACP. The BFS of wet composite specimens decreased by 50% or more after a month‐long exposure to saline solutions. Other types of surfactants and/or polymers as well as alternative surface modification protocols need to be explored for their potential to provide better dispersion of ACP into the matrix resin and better mechanical performance ACP composites.     

Novel antimicrobial polyethylene composites prepared by metallocenic in situ polymerization with TiO2‐based nanoparticles

Polyethylene (PE) composites with titanium oxide (TiO₂) nanoparticles were produced via in situ polymerization representing a novel route to obtain antimicrobial polymeric materials. The TiO₂ nanoparticles synthesized by the sol–gel method were used either as‐synthesized or modified organically with hexadecyltrimethoxysilane (Mod‐TiO₂). These particles were added, together with the catalytic system (formed by a metallocenic catalyst and methylaluminoxane as cocatalyst), directly to the reactor, yielding in situ PE composites with 2 and 8 wt % content of nanofiller. The catalytic polymerization activity presented a slight decrease with the incorporation of the TiO₂ and Mod‐TiO₂ nanoparticles compared to polymerization without filler. Regarding the properties of the composites, crystallinity increased slightly when the different nanofillers were added, and the elastic modulus increased around 15% compared to neat PE. PE/TiO₂ nanocomposites containing 8 wt % of TiO₂ exposed to UVA irradiations presented antimicrobial activity against Escherichia coli. The PE/Mod‐TiO₂ nanocomposite with 8 wt % filler killed 99.99% of E. coli, regardless of light and time irradiation. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Performance improvement of PDMS/PES membrane by adding silicalite-1 nanoparticles: separation of xenon and krypton

The polydimethylsiloxane (PDMS) mixed matrix membrane with dispersed phase of nanozeolite silicalite-1 has been synthesized on polyethersulphone (PES) as a support, and its performance in the gas separation of xenon and krypton has been studied. For this purpose, nanozeolite silicalite-1 is synthesized by the hydrothermal clear solution method and is characterized by XRD and SEM analysis. In this research, the separation performance of MMM has also been compared with the polymeric PDMS membrane. Furthermore, the effect of feed pressure and loading percentage of nanozeolite in the polymeric matrix are evaluated. The results indicate that the addition of nanozeolite to the polymeric matrix improves its separation performance, and that the changes of the feed pressure have no major effect. The average permeability of the krypton and xenon gases through the PDMS polymeric membrane is calculated as 1.25 × 10^?9 and 1.78 × 10^?9 cm mol/(cm² s kPa), respectively, while by adding only 5 wt% of nanosilicalite-1 to the polymeric matrix of the membrane, this amount increased to 1.82 × 10^?9 and 8.07 × 10^?9 cm mol/(cm² s kPa), respectively. In addition, the presence of nanosilicalite-1 as the filler leads to an increase in the selectivity of xenon to krypton up to 4.38.     

Preparation of epoxy composite material containing natural aluminosilicate filler

The conditions for preparing epoxy composite material in which rock containing analcime and montmorillonite serves as a filler have been investigated. The introduction of filler in amounts of up to 1 wt % has increased strength characteristics and thermal stability of the material by 20–25%.     

A study of the properties and microstructure of weld-bonded joints

Two fitting techniques—namely, welding and weld bonding—are considered. The technological regimes and the properties of the obtained welded and weld-bonded joints are presented. The microstructure of the heat-affected zone is studied. It is shown that the introduction of boron nitride as a filler into an adhesive significantly decreases the roughness of the heat-affected zone, which proves that a decrease in its looseness has taken place and leads to an increase in the strength of a joint.