Tuned polymer electrolyte membranes based on aromatic polyethers for fuel cell applications

Poly(arylene ether sulfone)-based ionomers containing sulfofluorenyl groups have been synthesized for applications to polymer electrolyte membrane fuel cells (PEMFCs). In order to achieve high proton conductivity and chemical, mechanical, and dimensional stability, the molecular structure of the ionomers has been optimized. Tough, flexible, and transparent membranes were obtained from a series of modified ionomers containing methyl groups with the ion-exchange capacity (IEC) ranging from 1.32 to 3.26 meq/g. Isopropylidene tetramethylbiphenylene moieties were more effective than the methyl-substituted fluorenyl groups in giving a high-IEC ionomer membrane with substantial stability to hydrolysis and oxidation. Dimensional stability was significantly improved for the methyl-substituted ionomer membranes compared to that of the non-methylated ones. This new ionomer membrane showed comparable proton conductivity to that of the perfluorinated ionomer membrane (Nafion 112) under a wide range of conditions (80-120 degrees C and 20-93% relative humidity (RH)). The highest proton conductivity of 0.3 S/cm was obtained at 80 degrees C and 93% RH. Although there is a decline of proton conductivity with time, after 10 000 h the proton conductivities were still at acceptable levels for fuel cell operation. The membranes retained their strength, flexibility, and high molecular weight after 10 000 h. Microscopic analyses revealed well-connected ionic clusters for the high-IEC membrane. A fuel cell operated using the polyether ionomer membrane showed better performance than that of Nafion at a low humidity of 20% RH and high temperature of 90 degrees C. Unlike the other hydrocarbon ionomers, the present membrane showed a lower resistance than expected from its conductivity, indicating superior water-holding capability at high temperature and low humidity.     

Synthesis of novel polybenzimidazoles with pendant amino groups and the formation of their crosslinked membranes for medium temperature fuel cell applications

A series of new polybenzimidazoles (PBIs) with pendant amino groups have been synthesized via condensation polymerization of 5‐aminoisophthalic acid (APTA), isophthalic acid (iPTA), and 3,3′diaminobenzidine (DAB) in polyphosphoric acid at 190 °C for 20 h. The molar ratios between APTA and iPTA were controlled at 1:0, 2:1, 1:1, and 1:2, respectively, and the copolymerization reactions were carried out via both random and sequenced manners. The resulting polymers showed good solubility in some organic solvents such as dimethylsulfoxide (DMSO) and N,N‐dimethylacetamide (DMAc). The pendant amino groups of the PBIs were utilized to react with two kinds of crosslinkers, 1,3‐dibromopropane and ethylene glycol diglycidyl ether, to yield various crosslinked membranes. The crosslinked membranes generally showed good mechanical properties even at high‐phosphoric acid (PA) doping levels, whereas the uncrosslinked membranes highly swelled or even dissolved in PA. Fenton's test revealed that the crosslinked PBI membranes had excellent radical oxidative stability. The proton conductivities of the PA‐doped crosslinked membranes increased with an increase in temperature and high‐proton conductivity up to 0.14 S/cm at 0% relative humidity at 170 °C was achieved. The membranes with high PA‐doping levels, good mechanical properties, and high‐proton conductivities have been successfully developed. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2009     

Polyantimonic acid-based materials evaluated as moisture sensors at ambient temperature

Humidity sensors are in high demand for many applications, such as environmental monitoring and air and food quality control. Despite many inorganic and organic materials exhibit moisture sensing properties, the electrical response of many existing sensors is not stable along the time. Polyantimonic acid (PAA) is characterized by elevated proton conductivity and by high thermal stability: consequently, it is seen as promising proton conductor for usage in humidity sensing devices. In this work, for the first time, PAA-based bulk solid membranes were produced and tested as potential materials for relative humidity (RH) detection and their moisture sensitivity was evaluated. Two different amounts of binder were used for moulding the solid sensors: the ones with 10% of binder were designated as 90PAA, while the ones with 20% were named 80PAA. The structures of the solid samples were investigated by X-ray diffraction (XRD) technique, adsorption–desorption curves via Brunauer–Emmett–Teller (BET), scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS) techniques. The electrical behaviour was examined at ambient temperature by electrical impedance spectroscopy in the entire relative humidity (RH) interval (0–100%) and in the frequency range of 40 Hz up to 60 MHz. Electrical response of the materials was correlated with the structural features of the membranes. Both 90PAA and 80PAA sensors showed total resistance 3 × 10⁵ and 3.5 × 10⁵ Ω at 10% RH, respectively. A linear decrease of the resistance on RH was observed in the range 30–90% RH for both sensors. The electrical response of the evaluated PAA-based sensors displays good repeatability and reproducibility: the ones with lower binder content showed higher moisture sensitivity as well as very good time stability over 1 year.

     

Synthesis and properties of novel sulfonated (co)polyimides bearing sulfonated aromatic pendant groups for PEFC applications

Novel sulfonated diamines bearing aromatic pendant groups, namely, 3,5‐diamino‐3′‐sulfo‐4′‐(4‐sulfophenoxy) benzophenone (DASSPB) and 3,5‐diamino‐3′‐sulfo‐4′‐(2,4‐disulfophenoxy) benzophenone (DASDSPB), were successfully synthesized. Novel side‐chain‐type sulfonated (co)polyimides (SPIs) were synthesized from these two diamines, 1,4,5,8‐naphthalene tetracarboxylic dianhydride (NTDA) and nonsulfonated diamines such as 4,4′‐bis(3‐aminophenoxy) phenyl sulfone (BAPPS). Tough and transparent membranes of SPIs with ion exchange capacity of 1.5–2.9 meq g^?1 were prepared. They showed good solubility and high thermal stability up to 300 °C. They showed isotropic membrane swelling in water, which was different from the main‐chain‐type and sulfoalkoxy‐based side‐chain‐type SPIs. The relative humidity (RH) and temperature dependence of proton conductivity were examined. At low RH, the novel SPI membranes showed much higher conductivity than the sulfoalkoxy‐based SPIs. They showed comparable or even higher proton conductivity than Nafion 112 in water at 60 °C (>0.10 S cm^?1). The membrane of NTDA‐DASDSPB/BAPPS (1/1)‐s displayed reasonably high proton conductivities of 0.05 and 0.30 S cm^?1 at 50 and 100% RH, respectively, at 120 °C. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2862–2872, 2006     

Polymeric proton conducting membranes for medium temperature fuel cells (110–160°C)

The availability of stable polymeric membranes with good proton conductivity at medium temperatures is very important for the development of methanol PEM fuel cells. In view of this application, a systematic investigation of the conductivity of Nafion 117 and sulfonated polyether ether ketone (S-PEEK) membranes was performed as a function of relative humidity (r.h.) in a wide range of temperature (80–160°C). The occurrence of swelling/softening phenomena at high r.h. values prevented conductivity determinations above certain temperatures. Nevertheless, when r.h. was maintained at values lower than 80%, measurements were possible up to 160°C. The results showed that Nafion is a better proton conductor than S-PEEK at low r.h. values, especially at temperatures lower than 120°C. The differences in conductivity were, however, leveled out with the increasing r.h. and temperature. While at 100°C and 35% r.h. the conductivity of S-PEEK 2.48 was about 30 times lower than the conductivity of Nafion, both membranes reached a comparable conductivity (4×10⁻² S cm⁻¹) at 160°C and 75% r.h. The effect of superacidity and crystallization of the polymers on the conductivity, as well as the possibility of using Nafion and S-PEEK membranes in medium temperature fuel cells, are discussed.     

Synthesis and performance study of a novel sulfonated polytriazole proton exchange membrane

Sulfonated polytriazole (SPTA) proton exchange membranes (PEMs) with a series of sulfonation degrees was synthesized based on click chemistry from a rigid diazide monomer, 4,4′-bis(azidomethyl)-1,1′-biphenyl (BAMB), with 2,2-bis[(4-propargyloxy)phenyl]propane (BPBPA) and 4,4′-diazido-2,2′-stilbenedisulfonic acid disodium salt (DSDA). The structure of the copolymers was characterized by nuclear magnetic resonance (NMR) and gel permeation chromatography (GPC). As a result of the introduction of rigid biphenyl structure and the ionic interaction between triazole rings and sulfonic acid groups, the SPTA membranes exhibited higher water uptake and lower swelling ratio compared to NRE211 membrane, indicating excellent dimensional stability. AC impedance revealed that the proton conductivity of SPTA membranes ranged from 2.5 to 35 mS/cm at 30 °C and 13–105 mS/cm at 80 °C. Besides, the membranes have high thermal and oxidative stability, good mechanical property, and low methanol permeability as well.     

Proton exchange membrane prepared by blending polybenzimidazole with poly (aminophosphonate ester)

In this article, we report a new amorphous-crystalline polymer blend system consisting of poly (4, 4′-diphenylether-5, 5′-bibenzimidazole) (OPBI) and poly (aminophosphonate ester) (PAPE) polymers, the membranes of which were fabricated using the solution blending route. A series of blend membranes at different ratios were prepared and systematically analysed for chemical interactions, morphological changes and their physico-chemical properties studied for use as proton exchange membrane. While FT-IR spectroscopy established the hydrogen bonding interactions between N–H of OPBI and phosphonate ester group of PAPE, X-ray diffraction studies revealed the development of crystallinity in the membrane matrix. Interestingly, the gradual induction of crystallinity in an amorphous OPBI matrix was found to influence the properties of the blend membranes favourably. For instance, the blend membrane containing 25 wt% PAPE in OPBI matrix displayed the maximum property enhancement in terms of storage modulus, glass transition temperature (T_g), phosphoric acid (PA) doping level (37 mol/OPBI repeat unit) and most importantly proton conductivity (0.135 S/cm at 180 °C) which is almost twice the value for pristine OPBI (0.05 S/cm at 180 °C) under identical conditions. Although improved properties were observed at other blend ratios as well, the studies ascertain that the membrane with 25 wt% PAPE was found to be the threshold ratio up to which properties increase and beyond which i.e. at >25 wt% PAPE, there is a decrement in properties like mechanical stability and proton conductivity. An important reason for this was attributed to the creation of a right balance of amorphous and crystalline domains and appropriate intra and inter-polymer hydrogen bonding interactions in the matrix of 75/25 (OPBI/PAPE) blend membrane.     

Synthesis and characterization of fluorine‐containing polybenzimidazole for proton conducting membranes in fuel cells

Two new kinds of fluorine‐containing polybenzimidazoles (PBI), poly(2,2′‐(tetrafluoro‐p‐phenylene)‐5,5′‐bibenzimidazole) and poly(2,2′‐tetradecafluoroheptylene‐5,5′‐bibenzimidazole), were synthesized by condensation polymerization of 3,3′‐diaminobenzidine and perfluoroterephthalic acid (or perfluoroazelaic acid), with polyphosphoric acid as solvent. Thermogravimetric analysis results show that the fluorine‐containing polymers synthesized exhibit promising thermal stability. The film‐forming properties of the fluorine‐containing polymers are improved over nonfluorinated PBI. The introduction of fluorine into the backbone of the polymers has significant positive affection on their chemical oxidation stability demonstrated by Fenton test. Compared with poly(2,2′‐(m‐phenylene)‐5,5′‐bibenzimidazole)/phosphoric acid (PA) composite membrane, the resulting fluorinated membranes with a same PA doping level exhibit better flexibility and higher proton conductivity. The maximum proton conductivity gained is 3.05 × 10^?2 S/cm at 150 °C with a PA doping level of 7. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2115–2122, 2010     

多核多氧硫钼酸盐化合物的合成及质子传导性能

质子交换膜燃料电池(PEMFC)因能量转化率高、 污染小、 工作温度低、 启动速度快而被广泛应用. Nafion系列膜成本高、 结构特性模糊, 阻碍了质子传导性能的进一步提高和对传导机理的精确理解. 因此开发具有结构明确、 传导路径清晰的高质子传导率的晶态材料对于燃料电池领域具有重要意义. 本文利用有机配体5-羟基间苯二甲酸作为模板诱导[Mo₂S₂O₂]²⁺阳离子, 自组装成一种多核多氧硫钼酸盐簇[N(CH₃)₄]₂H₂· [(Mo₂S₂O₂)₈(OH)₁₆(C₈O₅H₄)₂]·22H₂O(Mo₁₆). 该化合物清晰明确的结构和结构中存在的密集氢键网络可用于进行质子传导性能的研究. 交流阻抗测试结果表明, Mo₁₆在宽温度范围内具有较高的质子传导性能. 在97%湿度(RH), 85 ℃条件下其质子传导率可达1.9×10^-2 S/cm, 表明该化合物具有作为高效质子导体的良好前景.     

Pore Geometry and Surface Engineering of Covalent Organic Frameworks for Anhydrous Proton Conduction

Developing new materials for anhydrous proton conduction under high-temperature conditions is significant and challenging. Herein, we create a series of highly crystalline covalent organic frameworks (COFs) via a pore engineering approach. We simultaneously engineer the pore geometry (generating concave dodecagonal nanopores) and pore surface (installing multiple functional groups such as −C=N−, −OH, −N=N− and −CF₃) to improve the utilization efficiency and host–guest interaction of proton carriers, hence benefiting the enhancement of anhydrous proton conduction. Upon loading with H₃PO₄, COFs can realize a proton conductivity of 2.33×10⁻² S cm⁻¹ under anhydrous conditions, among the highest values of all COF materials. These materials demonstrate good stability and maintain high proton conductivity over a wide temperature range (80–160 °C). This work paves a new way for designing COFs for anhydrous proton conduction applications, which shows great potential as high-temperature proton exchange membranes.     

Fabrication and optimization of proton conductive polybenzimidazole electrospun nanofiber membranes

Phosphoric acid (PA)–doped polybenzimidazole (PBI) proton exchange membranes have received attention because of their good mechanical properties, moderate gas permeability, and superior proton conductivity under high temperature operation. Among PBI‐based film membranes, nanofibrous membranes withstand to higher strain because of strongly oriented polymer chains while exhibiting higher specific surface area with increased number of proton‐conducting sites. In this study, PBI electrospun nanofibers were produced and doped with PA to operate as high temperature proton exchange membrane, while changes in proton conductivity and morphologies were monitored. Proton conductive PBI nanofiber membranes by using the process parameters of 15 kV and 100 μL/h at 15 wt% PBI/dimethylacetamide polymer concentration were prepared by varying PA doping time as 24, 48, 72, and 96 hours. The morphological changes associated with PA doping addressed that acid doping significantly caused swelling and 2‐fold increase in mean fiber diameter. Tensile strength of the membranes is found to be increased by doping level, whereas the strain at break (15%) decreased because of the brittle nature of H‐bond network. 72 hour doped PBI membranes demonstrated highest proton conductivity whereas the decrease on conductivity for 96‐hour doped PBI membranes, which could be attributed to the morphological changes due to H‐bond network and acid leaking, was noted. Overall, the results suggested that of 72‐hour doped PBI membranes with proton conductivity of 123 mS/cm could be a potential candidate for proton exchange membrane fuel cell.     

Thermally Stable Super Ionic Conductor from Carbon Sphere Oxide

A highly stable proton conductor has been developed from carbon sphere oxide (CSO). Carbon sphere (CS) generated from sucrose was oxidized successfully to CSO using Hummers’ graphite oxidation technique. At room temperature and 90 % relative humidity, the proton conductivity of thin layer CSO on microsized comb electrode was found to be 8.7×10^?3 S cm^?1, which is higher than that for a similar graphene oxide (GO) sample (3.4×10^?3 S cm^?1). The activation energy (E_a) of 0.258 eV suggests that the proton is conducted through the Grotthuss mechanism. The carboxyl functional groups on the CSO surface are primarily responsible for transporting protons. In contrast to conventional carbon‐based proton conductors, in which the functional groups decompose around 80 °C, CSO has a stable morphology and functional groups with reproducible proton conductivity up to 400 °C. Even once annealed at different temperatures at high relative humidity, the proton conductivity of CSO remains almost unchanged, whereas significant change is seen with a similar GO sample. After annealing at 100 and 200 °C, the respective proton conductivity of CSO was almost the same, and was about ～50 % of the proton conductivity at room temperature. Carbon‐based solid electrolyte with such high thermal stability and reproducible proton conductivity is desired for practical applications. We expect that a CSO‐based proton conductor would be applicable for fuel cells and sensing devices operating under high temperatures.     

Sulfonated poly(ether sulfone)s with binaphthyl units as proton exchange membranes for fuel cell application

Sulfonated poly(ether sulfone)s containing binaphthyl units (BNSHs) were successfully prepared for fuel cell application. BNSHs, which have very simple structures, were easily synthesized by postsulfonation of poly(1,1′‐dinaphthyl ether phenyl sulfone)s and gave tough, flexible, and transparent membranes by solvent casting. The BNSH membranes showed low water uptake compared to a typical sulfonated poly(ether ether sulfone) (BPSH‐40) membrane with a similar ion exchange capacity (IEC) value and water insolubility, even with a high IEC values of 3.19 mequiv/g because of their rigid and bulky structures. The BNSH‐100 membrane (IEC = 3.19 mequiv/g) exhibited excellent proton conductivity, which was comparable to or even higher than that of Nafion 117, over a range of 30–95% relative humidity (RH). The excellent proton conductivity, especially under low RH conditions, suggests that the BNSH‐100 membrane has excellent proton paths because of its high IEC value, and water insolubility due to the high hydrophobicity of the binaphthyl structure. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5827–5834, 2009     

Radiation-grafted proton exchange membranes based on co-grafting from binary monomer mixtures into poly(ethylene-co-tetrafluoroethylene) (ETFE) film

In this study, proton exchange membranes (PEMs) based on a poly(ethylene-co-tetrafluoroethylene) (ETFE) film were synthesized through the graft copolymerization of styrene and VTMS (vinyltrimethoxysilane), or styrene and TMSPM (3-(trimethoxysilyl) propyl methacrylate) binary monomer systems using a simultaneous irradiation method. The prepared membranes with the similar degrees of grafting were investigated by measuring ion exchange capacity, proton conductivity, water uptake, chemical stability, and dimensional stability. The results indicate that the silane-crosslinked proton exchange membrane (PEM) has not only lower water uptake and dimensional change but also high proton conductivity at low humidity condition compared to non-crosslinked poly(ethylene-co-tetrafluoroethylene)-g-poly(styrene sulfonic acid) (ETFE-g-PSSA). Also, the chemical stability of silane-crosslinked fuel cell membranes was more improved than that of non-crosslinked fuel cell membrane.     

Preparation of polymer electrolyte membranes based on poly(phenylene oxide) with different side chain lengths of phosphonic acid

A series of poly(phenylene oxide) (PPO) polymers bearing phosphonic acid groups on the methyl group and on the phenyl ring are synthesized as membrane materials for fuel cell applications. These phosphonic acid‐based PPO membranes exhibited high chemical resistance, dimensional stability, and good proton conductivity even under low humidity condition. Among the membranes, the one in which the phosphonic acid moiety is attached to the polymer main chain with ? CO(CH₂)₅? shows highest proton conductivity under overall conditions even though it has the lowest water uptake and IEC value. A well‐defined separation of the hydrophilic and hydrophobic phases suggests the phosphonic acid groups to form proton conduction channels via interchain hydrogen bonding. A high storage modulus of the membranes in various temperature ranges indicates that the membranes are suitable for use under a high temperature and low humidity conditions. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019     

Mechanical and morphological studies of sulfonated poly(arylene ether sulfone)s for potential application in fuel cell membrane

Two groups of synthesized sulfonated poly(ether sulfone)s with similar structures but different size of repeat units were selected. Investigation of the properties of these copolymers with different sulfonation contents for application as fuel cell membrane was the main aim of this study. These groups of copolymers showed different thermal behavior, mechanical properties, dimensional and oxidative stability, ion exchange capacity, water uptake, and proton conductivity. Structure–property relation was surveyed, and the copolymers showed acceptable results for use as fuel cell membrane. The swelling ratio of the copolymers was in the range of 3.3–6.6%, and the proton conductivity of them was about 0.020–0.077 S/cm at 25°C. These data were comparable with Nafion 115 with 8.15% of swelling ratio and 0.085 S/cm of proton conductivity. Copyright © 2017 John Wiley & Sons, Ltd.     

Sulfonated poly(arylene thioether phosphine oxide)s copolymers for proton exchange membrane fuel cells

High molecular weight sulfonated poly(arylene thioether phosphine oxide)s (sPATPO) with various sulfonation degrees were prepared directly by aromatic nucleophilic polycondensation of 4,4′-thiobisbenzenethiol with sulfonated bis(4-fluorophenyl) phenyl phosphine oxide and bis(4-fluorophenyl) phenyl phosphine oxide. sPATPO in the acid form with sulfonation degrees of 60–100% exhibits a glass transition temperature higher than 230 °C and a 5% weight loss temperature above 400 °C, indicating high thermal stability. sPATPO with a high sulfonation degree shows high proton conductivity and good resistance to swelling as well. For instance, sPATPO-70 displays the conductivity of 0.0783 S/cm and a swelling ratio of 11.6% at 90 °C. TEM micrographs showed that sPATPO membranes with a high sulfonation degree could form continuous ion channels, which are favorable for improving the proton conductivity but harmful to remaining the mechanical property. The membranes are expected to show good performances in fuel cell applications.     

Locally sulfonated poly(ether sulfone)s with highly sulfonated units as proton exchange membrane

Novel locally sulfonated poly(ether sulfone)s with highly sulfonated units were successfully synthesized for fuel cell applications. Poly(ether sulfone)s were prepared by the nucleophilic substitution of bis(4‐fluorophenyl) sulfone with 1,2,4,5‐tetrakis([1,1′‐biphenyl]‐2‐oxy)‐3,6‐bis(4‐hydroxyphenoxy)benzene and bis(4‐hydroxyphenyl) sulfide, followed by oxidation using m‐chloroperoxybenzoic acid. The desired highly sulfonated units were easily introduced by postsulfonation and each one had ten sulfonic acid groups. The sulfonated polymers gave tough, flexible, and transparent membranes by solvent casting. The high contrast in polarity between highly sulfonated units and hydrophobic poly(ether sulfone) units enabled the formation of defined phase‐separated structures and well‐connected proton paths. The sulfonated polymers exhibited excellent proton conductivity over a wide range of relative humidities. The proton conductivity of the sulfonated polymer with an ion exchange capacity value of 2.38 mequiv/g was comparable to that of Nafion 117 even at 30% relative humidity. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3444–3453, 2009     

Anhydrous Superprotonic Conductivity in the Zirconium Acid Triphosphate ZrH5(PO4)3**

The development of solid-state proton conductors with high proton conductivity at low temperatures is crucial for the implementation of hydrogen-based technologies for portable and automotive applications. Here, we report on the discovery of a new crystalline metal acid triphosphate, ZrH₅(PO₄)₃ (ZP3), which exhibits record-high proton conductivity of 0.5–3.1×10⁻² S cm⁻¹ in the range 25–110 °C in anhydrous conditions. This is the highest anhydrous proton conductivity ever reported in a crystalline solid proton conductor in the range 25–110 °C. Superprotonic conductivity in ZP3 is enabled by extended defective frustrated hydrogen bond chains, where the protons are dynamically disordered over two oxygen centers. The high proton conductivity and stability in anhydrous conditions make ZP3 an excellent candidate for innovative applications in fuel cells without the need for complex water management systems, and in other energy technologies requiring fast proton transfer.     

侧链含有全氟磺酸的聚芳醚砜质子交换膜材料的制备及性能

利用含溴苯侧基的聚芳醚砜(PES-Br)和1,1,2,2-四氟-2-(1,1,2,2-四氟-2-碘乙氧基)乙烷磺酸钾(PSA-K)进行Ullman偶联反应, 制备了新型含全氟磺酸侧链的聚芳醚砜(PES-PSA), 全氟磺酸的引入量为50%. 在离子交换容量(IEC)为0.907 meq./g, 80 ℃, 相对湿度为100%时, PES-PSA质子传导率达到0.039 S/cm, 表现出较高的质子传导能力. 其较低的IEC值使膜材料表现出良好的热稳定性和尺寸稳定性.