Flame-retardant effect of a functional DOPO-based compound on lignin-based epoxy resins

A simple and environmentally benign synthetic route to lignin-based epoxy resins is highly desirable. Alkali lignin and glyoxal are promising renewable and sustainable alternatives to phenol and formaldehyde, respectively. Their use is demonstrated to produce lignin-phenol-glyoxal novolac epoxy resins (LPG-NERs) through a simple one-pot synthesis. Flame retardancy of LPG-NERs was improved by functionalization with a N, S modified 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) material (termed DBS) obtained via nucleophilic reaction between DOPO and a N, S containing intermediate. FTIR and ¹H NMR analyses confirmed the successful fabrication of LPG-NERs and SBD. The introduction of lignin and SBD reduced crosslinking of the epoxy network, weakening mechanical properties, but conferred excellent flame retardancy (including vapor and condensed phases) as determined by LOI (34.5%), UL-94 (V-0 rating), and cone calorimetry tests (lower heat release and smoke production, and higher char formation). The SBD structure imparted a desirable vapor mechanism (blowing out phenomenon caused by the fire quenching effect of PO?/PO₂? radicals and dilution effect from non-condensable gases such as NH₃, N₂, SO₂), while lignin (a natural biochar precursor) in synergy with SBD imparted superior charring performance.     

Preparation of Lignin-Based High-Ortho Thermoplastic Phenolic Resins and Fibers

Surplus lignin, which is inefficiently used, is generated in the forestry industry. Currently, most studies use lignin instead of phenol to synthesize thermosetting resins which cannot be reprocessed, thus affecting its application field. Thermoplastic phenolic resin has an orderly structure and excellent molding performance, which can greatly improve its application field and economic value. Herein, phenol was partially replaced with enzymolysis lignin (without treatment), generating lignin-based high-ortho thermoplastic phenolic resins (LPRs), and then lignin-based phenolic fibers (LPFs) were prepared by melt spinning. FTIR, ¹³C-NMR and GPC were used to characterize the ortho–para position ratio (O/P value), molecular weight and its distribution (PDI), and rheological properties of the resin. TG, XRD, SEM and tensile property studies were used to determine the thermal stability, orientation, and surface morphology of the fiber. Lignin addition resulted in the decline of the O/P value and molecular weight of the resin. For the 10% LPR, the O/P value, Mw, and PDI were 1.28, 4263, and 2.74, respectively, with the fiber exhibiting relatively good spinnability. The tensile strength and elongation at break of the 10% LPF were 160.9 MPa and 1.9%, respectively. The addition of lignin effectively improved the thermal properties of the fiber, and the carbon yields of 20% LPF before and after curing were 39.7% and 53.6%, respectively, which were 22.2% and 13.7% higher than that of the unmodified fiber, respectively.     

Formation and characterization of mechanochemically generated free lignin radicals from olive seeds

In this study, formation and quantification of mechanochemically generated free radicals of lignin were evaluated after the extraction of lignin from olive seeds and detailed lignin characterization was performed. Lignin was extracted from crushed olive seeds as an insoluble solid using Klason method. Isolated lignin was mechanochemically grinded under cryo conditions using Cryomill and particlesizes were determined by using Zeta Sizer, structural changes were followed by XRD and FTIR-ATR; thermal stabilities were tracked by TGA and DSC. In order to enable solubility demanding studies (such as ¹H‑NMR and GPC), acylation of lignin was accomplished. ESR measurements were completed to prove the nature of the radicals. Free radicals cavenging activity of olive seed lignin was determined and quantified using 2-diphenyl-1-picrylhydrazyl (DPPH) method. Number of created mechanoradicals (per gram of olive seed lignin) was calculated from the corresponding UV‑Vis spectra. Finally, morphological changes of the lignin over cryomilling was evaluated using SEM.     

Flammability Tests and Investigations of Properties of Lignin-Containing Polymer Composites Based on Acrylates

In this paper flammability tests and detailed investigations of lignin-containing polymer composites’ properties are presented. Composites were obtained using bisphenol A glycerolate (1 glycerol/phenol) diacrylate (BPA.GDA), ethylene glycol dimethacrylate (EGDMA), and kraft lignin (lignin alkali, L) during UV curing. In order to evaluate the influence of lignin modification and the addition of flame retardant compounds on the thermal resistance of the obtained biocomposites, flammability tests have been conducted. After the modification with phosphoric acid (V) lignin, as well as diethyl vinylphosphonate, were used as flame retardant additives. The changes in the chemical structures (ATR-FTIR), as well as the influence of the different additives on the hardness, thermal (TG) and mechanical properties were discussed in detail. The samples after the flammability test were also studied to assess their thermal destruction.     

Pyrolysis-GC/MS and TG/MS study of mediated laccase biodelignification of Eucalyptus globulus kraft pulp

Biobleaching studies using laccase mediator system (LMS) were carried out, under optimized conditions, on two unbleached Eucalyptus globulus kraft pulps, one produced by conventional way, with kappa number of 16.1, and another with kappa number of 14.5, obtained by modified kraft procedure with a high liquor/wood ratio and with black liquor replacement in the middle of the cooking. The pulp properties before and after LMS and alkaline extraction were evaluated in terms of kappa number, hexeneuronic acid content, viscosity, brightness and acid insoluble lignin content.The original milled wood sample and the kraft pulps were characterized by pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) and thermogravimetry/mass spectrometry (TG/MS). Eucalypt wood lignin produces guaiacol and syringol derivatives during pyrolysis. These lignin products can be detected with high sensitivity using the selected ion chromatograms even in the bleached pulp of low lignin content (about 0.5%). Py-GC/MS revealed that the lignin moieties were similarly altered during biobleaching as during pulping, which is exemplified by the preferential removal of aldehyde groups from the alkyl side groups. Semi-quantitative analysis of the pyrograms indicates that the lignin content of the biobleached pulps is reduced by about half in comparison with the unbleached pulps. The TG/MS results show that the hemicellulose content of wood was strongly modified during pulping resulting in higher thermal stability.     

Development of novel flame‐retardant thermosets based on boron‐modified phenol–formaldehyde resins

Boron‐containing novolac resins were prepared through the modification of a commercial novolac resin with different contents of bis(benzo‐1,3,2‐dioxaborolanyl) oxide. Their thermal and flame‐retardant properties were measured. Then, they were crosslinked with hexamethylenetetramine, and their thermal, thermodynamomechanical, and flame‐retardant properties were evaluated. Their modification degree was related to the segmental motion of the materials. The crosslinking of the boron‐modified novolac resins with hexamethylenetetramine was slower and not as extensive as that of commercial novolac resins because the nitrogen from intermediate species coordinated with boron. The thermal degradation of the boron‐containing novolac resins generated boric acid at high temperatures and gave an intumescent char that slowed the degradation and prevented it from being complete. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3503–3512, 2006     

Studies on thermal characterization of lignin

Thermal properties of control phenol formaldehyde (cpf) adhesive and lignin substituted phenol formaldehyde (lpf) adhesives have been investigated in detail. The effect of varying lignin mass percent of phenol and source of lignin like bagasse, eucalyptus bark, coconut coirpith and coffee bean shell on the thermal stability have been studied using thermogravimetric analysis (TG) and differential scanning calorimetry (DSC). 50 mass% of lignin loading in cpf adhesive shows better bond strength, whereas lignin incorporation up to 25 mass% yields a resin of thermal stability comparable to cpf. Loading of lignin in cpf delays the first thermal transition event. The mass loss in this event was found to increase with increasing lignin content. Lignin source has significant effect on the thermal stability of lpf resins. Rate of curing is enhanced by incorporation of lignin into cpf.     

Thermal degradation of lignin–phenol–formaldehyde and phenol–formaldehyde resol resins

Resol resins are used in many industrial applications as adhesives and coatings, but few studies have examined their thermal degradation. In this work, the thermal stability and thermal degradation kinetics of phenol–formaldehyde (PF) and lignin–phenol–formaldehyde (LPF) resol resins were studied using thermogravimetric analysis (TG) in air and nitrogen atmospheres in order to understand the steps of degradation and to improve their stabilities in industrial applications. The thermal stability of samples was estimated by measuring the degradation temperature (T _d), which was calculated according to the maximum reaction rate criterion. In addition, the ash content was determined at 800 °C in order to compare the thermal stability of the resol resin samples. The results indicate that 30 wt% ammonium lignin sulfonate (lignin derivative) as filler in the formulation of LPF resin improves the thermal stability in comparison with PF commercial resin. The activation energies of degradation of two resol resins show a difference in dependence on mass loss, which allows these resins to be distinguished. In addition, the structural changes of both resins during thermal degradation were studied by Fourier transform infrared spectroscopy (FTIR), with the results indicating that PF resin collapses at 300 °C whereas the LPF resin collapses at 500 °C.     

Synthesis of phenol-formaldehyde resol resins using organosolv pine lignins

Lignin was extracted from white pine sawdust by organosolv-extraction using hot-compressed ethanol-water co-solvent. The optimum conditions for extracting lignin from the pine sawdust were found to be at 180 °C with ethanol-water solvent (1:1 wt/wt), where the lignin yield attained ca. 26% with a purity of ca. 83%. The lignin under such conditions was oligomers with a broad molecular weights distribution: M_n of 537, M_w of 1150 and polydispersity of 2.14. Bio-based phenol-formaldehyde resol resins were synthesized using the resultant lignin as the replacement of petroleum-based phenol at varying ratios from 25 to 75 wt.% by condensation polymerization catalyzed by sodium hydroxide. Upon heating the lignin-phenol-formaldehyde resols could solidify with a main exothermic peak at around 150-175 °C, typical of the conventional phenolic resol resins, and a secondary peak at 135-145 °C, likely due to the exothermic reactions between the free formaldehyde with phenol or lignin to form methylophenols. The replacement of phenol with lignin at a large ratio deferred the curing process, and the introduction of lignin in the resin formula decreased the thermal stability of the resin, leading to a lowered decomposition temperature and a reduced amount of carbon residue at elevated temperatures. For practical applications, it is suggested that the replacement ratio of phenol with lignin be less than 50 wt.%. The thermal stability can however be improved by purifying the lignin feedstock before the resin synthesis.     

Cure study of addition-cure-type and condensation-addition-type phenolic resins

By the incorporation of propargyl and methylol groups on to novolac backbone, a series of addition-curable phenolic resins and condensation-addition dual-cure type phenolic resins (novolac modified by propargyl groups referred as PN, and novolac modified by propargyl and methylol groups simultaneously referred as MPN) were synthesized. The processing characteristics, thermal cure and catalytic cure behavior for both resins were investigated mainly by means of viscosity measurement and non-isothermal differential scanning calorimetry (DSC) techniques. The effect of propargyl and methylol content of PN and MPN, the molecular weight and the configuration of the parent novolac, on the processing and cure behavior was studied in details. Processing parameters and curing kinetic parameters were obtained. Both resins exhibit excellent processing properties. Thermal cure of PN resins possessed one cure mechanism and that of MPN resins possessed two cure mechanisms according to DSC analysis. The dual-cure-type mechanism made MPN resins superior to PN resins in terms of a mild and controllable cure process. Compared with thermal cure, catalytic cure of PN resins showed lower initiation temperature and cure temperature by about 60 °C. These novel resins have a bright prospect of application as matrix for thermal-structural composite materials.     

木麻黄树皮的原位固化制备及其对Cr（Ⅵ）的吸附

通过醛与单宁等的反应使木麻黄树皮中单宁等组分原位固化,并考察了原位固化木麻黄树皮（YGMS）对稀水溶液中Cr(Ⅵ)的吸附行为。 研究结果表明,当m（甲醛）∶m（树皮）=1∶20、m（乙二醛）∶m（树皮）=1∶4和m（戊二醛）∶m（树皮）=3∶25时,固化树皮收率达到95%以上。 YGMS对Cr(Ⅵ)的吸附量随溶液pH值的增大而减小,溶液pH=2.01时吸附量最大。 随温度升高YGMS对Cr(Ⅵ)的吸附量增大。 用甲醛、乙二醛或戊二醛原位固化的木麻黄树皮对Cr(Ⅵ)的平衡吸附量分别为68.0、83.3和82.0 mg/g。 YGMS对Cr(Ⅵ)的平衡吸附量越大,其拟二级速率常数越小。     

SEPARATION AND PURIFICATION OF LIGNIN BY MEANS OF ION EXCHANGE PROCESS

The effect of resin structure on desalination of lignin solution was investigated,the optimal structure of resin is as follows;cross linking degree as 4%,ratio of cationogen to anionogen is near 1.with such resin the desalination of lignin was produced very well because the resin has both molecule sieving and ion retardation properties.The sulfonation degress of lignin and total salt content of lignin solution were determinred with ion exchange technique,the relative error less than 1%.The salt content of small molecule in the lignin solution was calculated from sulfonation degree of lignin and total salt.Among gel and macroporous resins the best separation of lignin from reducing sugar was achieved with interpenetrating sulfonated resin 2×1.5×1.The separation of lignin with interpenetrating resin was carried out simultaneously with fractionation of lignin,the effect of fractionation with macroporous sulfonated resin is better than that with interpenetrating resin,but the former has a definite sorption of lignin which decreased the recovery of lignin.     

Structural Changes in Milled Wood Lignin (MWL) of Chinese Quince (Chaenomeles sinensis) Fruit Subjected to Subcritical Water Treatment

Subcritical water treatment has received considerable attention due to its cost effectiveness and environmentally friendly properties. In this investigation, Chinese quince fruits were submitted to subcritical water treatment (130, 150, and 170 °C), and the influence of treatments on the structure of milled wood lignin (MWL) was evaluated. Structural properties of these lignin samples (UL, L130, L150, and L170) were investigated by high-performance anion exchange chromatography (HPAEC), FT-IR, gel permeation chromatography (GPC), TGA, pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS), 2D-Heteronculear Single Quantum Coherence (HSQC) -NMR, and ³¹P-NMR. The carbohydrate analysis showed that xylose in the samples increased significantly with higher temperature, and according to molecular weight and thermal analysis, the MWLs of the pretreated residues have higher thermal stability with increased molecular weight. The spectra of 2D-NMR and ³¹P-NMR demonstrated that the chemical linkages in the MWLs were mainly β-O-4′ ether bonds, β-5′ and β-β′, and the units were principally G- S- H- type with small amounts of ferulic acids; these results are consistent with the results of Py-GC/MS analysis. It is believed that understanding the structural changes in MWL caused by subcritical water treatment will contribute to understanding the mechanism of subcritical water extraction, which in turn will provide a theoretical basis for developing the technology of subcritical water extraction.     

Synthesis of novel silicone modified acrylic resins and their film properties

New silicone modified acrylic resins were synthesized and some of their film properties were investigated. At first, macromer (MC) was synthesized by the condensation reaction of the reactive polysiloxane intermediate (Z-6018) and 2-hydroxyethyl methacrylate (HEMA) in toluene as solvent at 110°C under nitrogen atmosphere. Then, MC was reacted with 2-dimethylaminoethyl methacrylate (DMAEMA) at different mole ratios (1:1, 1:3, 1:5) by using benzoyl peroxide as initiator in toluene to obtain novel silicone acrylic resins. These resins were characterized by Fourier Transform Infrared Spectrometry (FT-IR), and their thermal properties were investigated using differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) techniques. The properties of the films prepared from these resins were determined. The results showed that these resins are thermally stable polymers and all films are flexible, semi-gloss and have excellent drying, adhesion properties. Copyright © 2007 John Wiley & Sons, Ltd.     

Enhanced thermal properties and flame retardancy from a thermosetting blend of a phosphorus‐containing bismaleimide and epoxy resins

Epoxy resins modified by an organosoluble phosphorus‐containing bismaleimide (3,3′‐bis(maleimidophenyl) ­phenylphosphine oxide; BMPPPO) were prepared by simultaneously curing epoxy/diaminodiphenylmethane (DDM), and BMPPPO. The resulted epoxy resins were found to exhibit glass transition temperatures as high as 212 °C, thermal stability at temperatures over 350 °C, and excellent flame retardancy with Limited oxygen index (LOI) values around 40. Incorporation of BMPPPO into epoxy resins via the thermosetting blend was demonstrated to be an effective way to enhance the thermal properties and flame retardancy simultaneously. Copyright © 2003 John Wiley & Sons, Ltd.     

Isolation of organic water pollutants by xad resins and carbon

The recovery efficiencies of XAD resins −2, −4, −7, and −8 and of resin mixtures were measured using distilled water samples containing 13 organic pollutants. An equal-weight mixture of XAD-4 and XAD-8 was most efficient. XAD-2 and XAD-4/8 were further terted and found effective using tapwater. Carbon was tested as a sorbent for materials not well retained by the resins. In-column solvent washing before sample sorption was found to be as effective as Soxhlet extraction for removing background impurities. Some compounds can be desorbed from carbon by in-column solvent elution; others require Soxhlet extraction. An XAD-4/8 column in series with a carbon column was used to sample 1000 1 of tapwater. Halomethanes, n-hydrocarbons, polynuclear aromatic compounds and dibenzofuran in the order of ng/l were identified using a gas chromatograph-mass spectrometer-computer system.     

Preparation and characterization of formaldehyde-modified black liquor lignin/poly (propylene carbonate) composites

In this paper, the black liquor lignin (BL) from pulp and paper industry was chemically modified using formaldehyde to adjust its aggregation structure and dispersion behavior. The properties of the formaldehyde-modified black liquor lignin (BLF) were measured by Fourier transform infrared spectroscopy, transmission electron microscopy, and differential scanning calorimetry. Results indicated that the BLF had better dispersion ability than BL. Therefore, the BLF as reinforcing fillers was incorporated into poly(propylene carbonate) (PPC) by melt compounding to prepare biodegradable BLF/PPC composites. The tensile properties, microstructure, thermal decomposition properties, and rheological properties of the BLF/PPC composites were investigated. Results showed that the performance of composites was depend on the dispersion of BLF. After adding a small amount of BLF into PPC, the tensile strength, tensile modulus, thermal stability, and processing stability of the composite were significantly improved.     

Novel Epoxy Resins Derived from Biomass Components

Biomass has received considerable attention because it is renewable and offers the prospect of circulation of carbon in the ecological system. The concept “Biorefinery” has been developed rapidly in order to establish sustainable industries. Recently, new types of epoxy resins with polyester chains, which can be derived from saccharides, lignin and glycerol, have been investigated. In the above studies, the relationship between chemical structure and physical properties was investigated. In the present review, the features of the preparation system and the action of biomass components in epoxy resin polymer networks are described. The glass transition temperatures of the epoxy resins increased with increasing content of biomass components in epoxy resin polymer networks. Thermal decomposition temperatures were almost constant regardless of the content of biomass components contents in epoxy resins. Mass residue at 500 °C increased with increasing contents of biomass components in epoxy resins. It was found that the thermal properties can be controlled by changing the contents of biomass components.     

Characterization in the Toughening Process of CTBN Modified Epoxy Resins Induced by Electron Beam Radiation

Epoxy resins are widely utilized as high performance thermosetting resins for many industrial applications but characterized by a relatively low toughness. Electron beam (EB) curing of polymer resins has a number of advantages over conventional thermal curing, such as shorter curing time, low energy consumption, low cure temperature, dimensional stability, reduced manufacturing cost. In the present work liquid carboxyl-terminated butadiene acrylonitrile (CTBN) copolymers containing 8% acrylonitrile is added at different contents to improve the toughness of diglycidyl ether of bisphenol A (DGEBA) epoxy resins using triarylsulfonium hexafluoroanimonate as a photointiator. The EB irradiation was conducted 5 kGy to 250 kGy in nitrogen. The physics properties of CTBN modified epoxy resins were examined by determine gel content, DMA (dynamic mechanical analysis), UTM (Instron model 4443), SEM (scanning electron microscopy).     

Synthesis and thermal properties of epoxy resins from ester-carboxylic acid derivative of alcoholysis lignin

Alcoholysis lignin (AL) was dissolved in ethylene glycol and the obtained mixture was reacted with succinic anhydride to form a mixture of ester-carboxylic acid derivatives (AL-polyacid, ALPA). Ethylene glycol-polyacid (EGPA) was also prepared from ethylene glycol. The obtained mixture of ester carboxylic acid derivatives was treated with ethylene glycol diglycidyl ether in the presence of catalytic amount of dimethylbenzylamine to form ester-epoxy resins. The curing reaction was analyzed by Ozawa's method using differential scanning calorimetry. The activation energy of curing reaction in the initial step was found to be ca. 84 kJ mol⁻¹. The molar ratios of epoxy groups to carboxylic acid groups ([EPOXY]/[AA] ratios) were varied from 0.8 to 1.3. The contents of ALPA in the mixture of ALPA and EGPA were also varied from 0 to 100%. Thermal properties of epoxy resins were studied by DSC and thermogravimetry. Glass transition temperatures of epoxy resins showed a maximum value of −11.5 °C when [EPOXY]/[AA] ratio was 1.1. T_g increased with increasing ALPA contents suggesting that lignin acts as a hard segment in epoxy resin networks. Thermal degradation temperatures of epoxy resins slightly decreased with increasing ALPA contents.