Determination of the residual stresses in wound glass-reinforced plastic rings

The stresses that develop during winding in wound glass-reinforced plastic rings change during polymerization, when the modulus of elasticity in the radial direction is reduced by heating. Further changes occur in connection with cooling and removal from the mandrel. The theoretical relations obtained for determining these stresses are found to be confirmed by experiment.Bauman Moscow Higher Technical College. Translated from Mekhanika Polimerov, No. 5, pp. 892–898, September–October, 1969.     

Variation of the residual stresses during the fabrication of thick-walled wound glass-reinforced plastic articles

The results of an experimental investigation of the development of the residual stresses in thick-walled glass-reinforced plastic cylinders during the fabrication process are presented. The variation of the stresses from the beginning of winding to removal of the cyclinders from the mandrel is examined.Translated from Mekhanika Polimerov, No. 2, pp. 355–357, March–April, 1974.     

Programmed winding of glass-reinforced plastics

It is proposed to employ a variable winding tension designed to give a required initial stress distribution. The program is constructed on the basis of solutions describing the loss of tension associated with winding and the softening of the resin during heat treatment. The problems are solved in the elastic formulation. Programs are obtained for three cases: constant tension in a ring sill on the mandrel, compensation of the stresses that develop after removal from the mandrel, and compensation of the thermoelastic stresses that develop during cooling.Institute of Polymer Mechanics, Academy of Sciences of the Latvian SSR, Riga. Translated from Mekhanika Polimerov, No. 1, pp. 48–53, January–February, 1970.     

Experimental study of the effect of technological parameters on the residual stresses in thin-walled coiled parts

The effect of the parameters of heat treatment and programmed winding under tension on the residual stresses in thin-walled coiled parts made from glass plastic by the "dry" winding of a heated glass strip on an unheated mandrel is studied experimentally. The effect of the thickness of the parts on the maximum radial residual stresses is considered. A method is proposed for regulating the residual stresses in parts with very thick walls.Translated from Mekhanika Polimerov, No. 1, pp. 75–80, January–February, 1972.     

Mathematical modeling of processes of devising fibrous composite materials and thin-walled structural elements by forced winding

Conclusions With the aid of the method of averaging processes in regular media, on the assumption that the temperature field in the semiproduct of PM is homogeneous at all stages of the production of thin-walled articles of CM, we suggested averaged equations of equilibrium, and also constructive algorithms for calculating the effective moduli and defining relations of the material of the semiproduct of CM. On the basis of these equations and the boundary conditions corresponding to them, we showed that it is possible to determine the RTS in a finished product of CM, and also to predict the change of its shape after removal from the mandrel and cutting it up into separate elements. To determine the above-mentioned technological characteristics of thin-walled elements made of fibrous CM, it is necessary to know the physicomechanical characteristics of the fibers and of the PM before and after polymerization; the volume fraction of the reinforcing filler and of the PM during winding, and also the orientation of the reinforcement; the relative change of volume of the PM after heat treatment and cooling; the prestresses in the fibers in the process of winding. It should be noted that the obtained averaged equations make it possible to calculate only the components of the averaged RTS in products of CM. To determine the local stresses in PM and fibers at all stages of making the product, it would be necessary to investigate in detail the rheology of PM at different temperatures.Translated from Mekhanika Kompozitnykh Materialov, No. 3, pp. 513–527, May–June, 1990.     

Nonuniform isothermal curing of cylindrical products made of polymeric composites

Conclusion By increasing the curing temperature and reducing the winding rate, it is possible to obtain compressive radial stresses in a cylindrical product during the entire curing stage — which should prevent loss of integrity during the curing operation. When the duration of the curing process is limited, the magnitude of the compressive stresses will depend in an extreme manner on curing temperature. Meanwhile, in the general case, ensuring minimal residual stresses will not ensure the absence of tensile radial stresses during curing.Translated from Mekhanika Kompozitnykh Materialov, No. 5, pp. 873–877, September–October, 1988.     

Variation of prestress in filament-wound glass-reinforced plastics

The authors examine the process of winding prestressed parts from oriented glass-reinforced plastics. It is shown that the essential anisotropy of the properties of these materials in responsible for variation of the specified prestress. The law of distribution of the tensile forces is investigated in the linear-elastic approximation for the case of a ring wound onto a rigid mandrel. A method of calculation is proposed that permits the change in prestress to be estimated and gives the critical number of turns beyond which the pressure on the mandrel ceases to increase.Mekhanika Polimerov, Vol. 2, No. 2, pp. 278–284, 1966     

Investigation of the temperature residual stresses and strains in thick-walled wound reinforced plastic products

The kinetics of the temperature residual stresses and strains in thick-walled reinforced-plastic cylinders and rings have been experimentally investigated employing a special procedure for continuously monitoring the internal strains and stresses in the various zones of the semifinished product during the heat treatment stage. The effect of the resin polymerization (polycondensation) temperature and the mandrel material on the magnitude and distribution of the temperature stresses is considered. The total residual stresses have been determined by a nondestructive strain-gauge method with differentiation of the components.Translated from Mekhanika Polimerov, No. 6, pp. 1040–1046, November–December, 1971.     

Experimental determination of residual stresses in wound unidirectional glass-reinforced plastics

The residual stresses in prestressed ring-shaped systems of wound unidirectional glass-reinforced tape have been investigated experimentally. The relation between the residual stress and the winding force has been established. A decrease in the specified prestress is demonstrated. The results of tensile tests on free rings of wound glass-reinforced tape are presented.Mekhanika Polimerov, Vol. 2, No. 1, pp. 123–129, 1966     

Effect of technological factors on the mechanical reliability of structures made from composites

Research on the effect of technological factors on the strength of reinforced-plastics structures is reviewed. Attention is concentrated on structures in the form of bodies of revolution fabricated by the winding technique. The influence of the winding parameters and the curing regime on the residual stresses is discussed. Data on the variation of the mechanical properties of the resin in the course of the curing process are examined. The contributions of chemical and thermal shrinkage to residual stress formation are compared. Methods of reducing the residual stresses are considered.Presented at the 2nd All-Union Conference on Polymer Mechanics, Riga, November 10–12, 1971.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 3, pp. 529–540, May–June, 1972.     

Residual stresses in plastic rings reinforced with glass and manufactured with consolidation of the various layers

The residual stresses in thin-wall plastic rings reinforced with glass and prepared by the method of consolidating the layers in combination with various winding regimes have been studied experimentally. It is shown that variation of the winding regime from one layer to another can change the distribution of the stresses through the thickness of the ring.Moscow Energy Institute. Translated from Mekhanika Polimerov, No. 1, pp. 174–176, January–February, 1972.     

A model for taking into account the nonlinearity of properties of a semifinished product in the force analysis of the winding of composite materials

Conclusions 1. The proposed method of accounting for the nonlinearity of properties of a semifinished product by a piecewise-linear approximation of its stress—strain diagram greatly refines the calculation of stresses induced during the process of winding a product.2. A numerical analysis has revealed the ranges of values of the winding parameters where replacing the nonlinear model by simpler linear models for the calculation is appropriate.Institute of Polymer Mechanics, Academy of Sciences of the Latvian SSR, Riga. Translated from Mekhanika Polimerov, No. 2, pp. 231–240, March–April, 1977.     

Analysis of the technological stresses in wound components made out of composites during the whole duration of the preparation process

Conclusions The application of a discrete winding scheme and the relationships of the theory of filtration consolidation and the theory of unstable viscoelastic media to the calculation of the technological stresses allows one to take account of the most important technological factors and to describe the overall process involved in the preparation of wound components from laminar composites. The power winding stage and the nonisothermal heat-treatment stage make the greatest contribution to the magnitude of the technological stresses.Translated from Mekhanika Kompozitnykh Materialov, No. 3, pp. 500–508, May–June, 1980.     

Winding glass-reinforced plastic rings under programmed tension

The strength, stiffness, and initial stresses of glass-reinforced plastic rings wound under variable tension in accordance with five different programs are considered. The relative thickness of the rings was 0.15–0.20. It is shown that the law of variation of the tension on the tape during winding has an important effect on the investigated parameter.Institute of Polymer Mechanics, Academy of Sciences of the Latvian SSR, Riga. Translated from Mekhanika Polimerov, No. 2, pp. 361–364, March–April, 1971.     

Mechanical properties of a carbon-fiber-reinforced plastic and the residual stresses in wound components made out of combined composites

A technique for calculating the residual stresses in wound components made out of mixed carbon-fiber-and glass-fiber-reinforced plastics and the results of the calculations are presented. The effect of the conditions under which the components are wound on the magnitude and nature of the residual stresses distribution in components made out of combined composites is investigated. The results of the calculations are compared with the experimental values.Translated from Mekhanika Polimerov, No. 6, pp. 996–1004, November–December, 1975.     

Minimax problem of determining the tape tension during winding on a compliant bobbin

The object of this report is to analyze the modes in which the tension on the inner turns drops when a tape or a thread are wound on a compliant bobbin as, for example, during processing of glass-plastic products. It is established here under what conditions one cannot possibly ensure a uniform residual tension in all turns upon completion of the winding; for this case, then, the optimum mode of tension change during winding is sought, so that the tension drop in the inner turns will be minimum.     

Results of an experimental investigation of the residual stresses in wound glass-reinforced plastics

The results of an experimental investigation of the residual stresses in wound glass-reinforced plastic rings are presented. The residual stresses were determined by the Davidenkov method. The dependence of the maximum tensile and compressive circumferential stresses on ring thickness and polymerization temperature is investigated. The experimental data are compared with the results of calculations based on the theory proposed in [1, 2].Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 6, pp. 1116–1119, November–December, 1970.     

Calculation of the residual stresses in wound glass-reinforced plastics

The effect of the winding and polymerization conditions on the residual stress distribution in wound glass-reinforced plastic cylinders is subjected to a numerical analysis. The calculations are based on the method proposed in [1]. The computer data are examined and the theoretical and experimental results compared.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 6, pp. 1026–1030, November–December, 1970.     

Thermoelastic problem for a circular cylinder of reinforced multilayer material

The temperature stresses and displacements are determined in an elastic circular cylinder of reinforced multilayer material. The relationship between the displacements of the inside and outside surfaces of the cylinder and the radial stresses and the mechanical and thermophysical properties of the components, the reinforcement ratio, and the ratio of the radii is investigated. The results are used to interpret the behavior of wound glass-reinforced plastic products under varying temperature conditions and during the curing stage.Mekhanika Polimerov, Vol. 3, No. 1, pp. 136–141, 1967     

Thermal deformation of oriented irradiated polyethylene and ethylene-propylene copolymer under uniaxial tensile load

The deformation of preoriented irradiated polyethylene and ethylenepropylene copolymer has been investigated under conditions of multiple heating above the melting point of the crystals and subsequent cooling with application of a constant uniaxial tensile load. The specimens are found to shorten during heating and to lengthen during cooling. However, this process is not reversible and irreversible elongation of the specimen occurs during each temperature cycle (heating and cooling).Mekhanika Polimerov. Vol. 3, No. 3, pp. 392–394, 1967