Performance of fibrous bed bioreactor for treating odorous gas

A fibrous bed bioreactor was used for treatment of odorous volatile fatty acid (VFA). The effect of gaseous VFA (acetic, propionic, and butyric acids) mass loading on the bioreactor performance was investigated. The VFA degrading microbial culture was selected from activated sludge by the three VFAs using a shake-flask culture. The selected microorganisms were then immobilized in a biofilter using cotton fabric as packing material. In the biofiltration experiment, the inlet gas flow rates ranged from 1 to 4 L/min, the total VFA concentrations ranged from 0.10 to 0.43 g/m³, and the resulting total mass loadings of VFA studied ranged from 9.7 to 104.3 g/m³/h. At total mass loading of 104.3 g/m³/h, the VFA removal efficiency was 87.7%. Higher removal efficiencies (>90%) were achieved at mass loadings below 50.3 g/m³/h.     

Mass transfer and benzene removal from air using latex rubber tubing and a hollow-fiber membrane module

A dense-phase latex rubber tube and a polyporous propylene hollow-fiber membrane module (HFMM) were investigated for control of benzene-contaminated gas streams. The abiotic mass flux observed through the latex tube was 3.9–13 mg/(min·m²) for 150 ppm of benzene at various gas and liquid flow rates, while a 100-fold lower mass flux was observed in the HFMM. After seeding with an aromatic-degrading culture enriched from activated sludge, the observed removal was 80% of 150 ppm, corresponding toa mass flux of 45 mg/(min·m²). The observed mass flux through the HFMM during biofiltration also rose, to 0.4 mg/(min·m²). Because the HFMM had a 50-fold higher surface area than the latex tube, the observed ben zene removal was 99.8%. Compared to conventional biofilters, the two reactors had modest elimination capacities, 2.5–18 g/(m³·h) in the latex tube membrane bioreactor and 4.8–58 g/(m³·h) in the HFMM. Although the HFMM had a higher elimination capacity, the gas-phase pressure drop was much greater.     

Fed-batch Anaerobic Valorization of Slaughterhouse By-products with Mesophilic Microbial Consortia Without Methane Production

This work aimed at setting up a fully instrumented, laboratory-scale bioreactor enabling anaerobic valorization of solid substrates through hydrogen and/or volatile fatty acid (VFA) production using mixed microbial populations (consortia). The substrate used was made of meat-based wastes, especially from slaughterhouses, which are becoming available in large amounts as a consequence of the growing constraints for waste disposal from meat industry. A reconstituted microbial mesophilic consortium without Archaebacteria (methanogens), named PBr, was cultivated in a 5-L anaerobic bioreactor on slaughterhouse wastes. The experiments were carried out with sequential fed-batch operations, including liquid medium removal from the bioreactor and addition of fresh substrate. VFAs and nitrogen were the main metabolites observed, while hydrogen accumulation was very low and no methane production was evidenced. After 1,300 h of culture, yields obtained for VFAs reached 0.38 g/g dry matter. Strain composition of the microbial consortium was also characterized using molecular tools (temporal temperature gradient gel electrophoresis and gene sequencing).     

Continuous production of butanol by clostridium acetobutylicum immobilized in a fibrous bed bioreactor

We explored the influence of dilution rate and pH in continuous cultures of Clostridium acetobutylicum. A 200-mL fibrous bed bioreactor was used to produce high cell density and butyrate concentrations at pH 5.4 and 35°C. By feeding glucose and butyrate as a cosubstrate, the fermentation was maintained in the solventogenesis phase, and the optimal butanol productivity of 4.6g/(L h) and a yield of 0.42 g/g were obtained at a dilution rate of 0.9h⁻¹ and pH 4.3. Compared to the conventional acetone-butanol-ethanol fermentation, the new fermentation process greatly improved butanol yield, making butanol production from corn an attractive alternative to ethanol fermentation.     

Ethanol production in a membrane bioreactor

Pilot plant trials were conducted in a corn wet mill with a 7000-L membrane recycle bioreactor (MRB) that integrated ceramic microfiltration membranes in a semi-closed loop configuration with a stirred-tank reactor. Residence times of 7.5–10 h with ethanol outputs of 10–11.5% (v/v) were obtained when the cell concentration was 60–100 g/L drywt of yeast, equivalent to about 10⁹−10¹⁰ cells/mL. The performance of the membrane was dependent on the startup mode and pressure management techniques. A steady flux of 70 L/(m²·h) could be maintained for several days before cleaning was necessary. The benefits of the MRB include better productivity; a clear productstream containing no particulates or yeast cells, which should improve subsequent stripping and distillation operations; and substantially reduced stillage handling. The capital cost of the MRB is $21–$34/(m³·yr) ($0.08–$0.13/[gal·yr]) of ethanol capacity. Operating cost, including depreciation, energy, membrane replacement, maintenance, labor, and cleaning, is $4.5–9/m³ ($0.017–$0.034/gal) of ethanol.     

Continuous production of butanol from starch-based packing peanuts

Acetone, butanol, ethanol (ABE, or solvents) were produced from starch-based packing peanuts in batch and continuous reactors. In a batch reactor, 18.9 g/L of total ABE was produced from 80 g/L packing peanuts in 110 h of fermentation. The initial and final starch concentrations were 69.6 and 11.1 g/L, respectively. In this fermentation, ABE yield and productivity of 0.32 and 0.17 g/(L·h) were obtained, respectively. Compared to the batch fermentation, continuous fermentation of 40 g/L of starch-based packing peanuts in P2 medium resulted in a maximum solvent production of 8.4 g/L at a dilution rate of 0.033 h⁻¹. This resulted in a productivity of 0.27 g/(L·h). However, the reactor was not stable and fermentation deteriorated with time. Continuous fermentation of 35 g/L of starch solution resulted in a similar performance. These studies were performed in a vertical column reactor using Clostridium beijerinckii BA101 and P2 medium. It is anticipated that prolonged exposure of culture to acrylamide, which is formed during boiling/autoclaving of starch, affects the fermentation negatively.     

Continuous production of succinic acid by a fumarate-reducing bacterium immobilized in a hollow-fiber bioreactor

Enterococcus faecalis RKY1, a fumarate-reducing bacterium, was immobilized in an asymmetric hollow-fiber bioreactor (HFBR) for the continuous production of succinic acid. The cells were inoculated into the shell side of the HFBR, which was operated in transverse mode. Since the pH values in the HFBR declined during continuous operation to about 5.7, it was necessary to change the feed pH from 7.0 to 8.0 after 24 h of operation in order to enhance production of succinic acid. During continuous operation with a medium containing fumarate and glycerol, the productivity of succinate was 3.0–10.9 g/(L·h) with an initial concentration of 30 g/L of fumarate, 4.9–14.9 g/(L·h) with 50 g/L of fumarate, and 7.2–17.1 g/(L·h) with 80 g/L of fumarate for dilution rates between 0.1 and 0.4 h⁻¹. The maximum productivity of succinate obtained by the HFBR (17.1 g of succinate /[L·h]) was 1.7 times higher than that of the batch bioconversions (9.9 g of succinate /[L·h]) with 80 g/L of fumarate. Furthermore, the long-term stability of the HFBR was demonstrated with a continuously efficient production of succinate for more than 15 d (360 h).     

Determination of trace volatile fatty acids in ambient air by capillary gas chromatography–mass spectrometry in SIM mode

A simple, rapid and sensitive method was developed and validated for the analysis of C₂–C₅ volatile fatty acids (VFAs) in ambient air. This method involves preconcentration of VFAs with a sodium carbonate-impregnated silica gel tube, ultrasonic extraction with pure water, partition of VFAs to diethyl ether and determination using gas chromatography with a mass selective detector in the selected ion monitoring mode. A water-resistant free fatty acid phase capillary column was used to directly separate C₂–C₅ VFAs without the time-consuming derivatisation process. The limits of detection ranged from 0.001 to 0.003 µg m^?3 and the limits of quantification ranged from 0.003 to 0.010 µg m^?3. The validated method was successfully applied to the analysis trace-level VFAs in ambient air and in air samples from a landfill with perceived odour pollution.     

Simulation of a hybrid fermentation-separation process for production of butyric acid

Simulation of a hybrid fermentation-separation process for the production of butyric acid (BA) based on published data was done. A unit consisting of a bioreactor with immobilized cells in the fibrous bed and of separation by pertraction through supported liquid membranes (SLM) was considered. Productivities of the unit volume of a fixed bed bioreactor in continuous and fed-batch fermentation at pH 5.5 and 6.0 were used. Concentration of BA in the bioreactor outlet stream was assumed to be in the interval from 0.11 kmol m⁻³ to 0.45 kmol m⁻³. Data on the pertraction through SLM with phosphonium ionic liquid (IL) and bulk liquid membrane with trioctylamine (TOA) as carriers were used. A strong increase in the required membrane area was found for both carriers at the pH of pertraction above 4. pH values of fermentation and pertraction should be optimized independently. It is advantageous to have pH of the feed into the pertraction unit of about 4. Dependences of the membrane area on the pertraction efficiency are nearly linear and not very sharp, especially for IL, what enables working at the pertractor efficiency exceeding 90 %. Application of phosphonium IL is promising compared to classical extractant TOA because of lower demand of the membrane area in a large interval of BA concentrations in the pertractor feed.     

Investigation of hydrodynamic behaviour of a pilot-scale trickle bed reactor packed with hydrophobic and hydrophilic packings using radiotracer technique

A radiotracer study was carried out in a trickle bed reactor (TBR) independently filled with two different types of packing i.e., hydrophobic and hydrophilic. The study was aimed at to estimate liquid holdup and investigate the dispersion characteristics of liquid phase with both types of packing at different operating conditions. Water and H₂ gas were used as aqueous and gas phase, respectively. The liquid and gas flow rates used ranged from 0.83?×?10^?7?C16.67?×?10^?7?m³/s and 0?C3.33?×?10^?4?m³ (std)/s, respectively. Residence time distribution (RTD) of liquid phase was measured using ⁸²Br as radiotracer and about 10?MBq activity was used in each run. Mean residence time (MRT) and holdup of liquid phase were estimated from the measured RTD data. An axial dispersion with exchange model was used to simulate the measured RTD curves and model parameters (Peclet number and MRT) were obtained. At higher liquid flow rates, the TBR behaves as a plug flow reactor, whereas at lower liquid flow rates, the flow was found to be highly dispersed. The results of investigation indicated that the dispersion of liquid phase is higher in case of hydrophobic packing, whereas holdup is higher in case of hydrophilic packing.     

Production of sulfur from gypsum as an industrial byproduct

Biological sulfate reduction was investigated at the bench and pilot scales in order to determine optimum culture conditions. Efficient strains of sulfate-reducing bacteria (SRB) were selected by classical microbiological methods and by mutagenesis. Improvement factors, including stripping, scale-up, sulfate, and organic substrate concentrations, have been studied in batch bioreactors.

Two types of pilot-scale bioreactors have been adopted, the first being completely mixed with free cells and the second having two stages with immobilized cells on a fixed bed. An overall bioconversion capacity of 11 kg/m³·d of gypsum and 1.2 kg/m³·d of dissolved organic carbon has been achieved in the two-stage bioreactor.

     

Single-stage anaerobic codigestion for mixture wastes of simulated Korean food waste and waste activated sludge

Korean food waste was treated with a single-stage anaerobic codigester (SSAD) using waste activated sludge (WAS) generated from a municipal wastewater treatment plant. The stability and performance of the system was analyzed. The C/N ratio was improved with increasing food waste fraction of feed mixture. The pH, alkalinity, and free ammonia nitrogen concentration were the parameters used to evaluate the digester’s stability. The experimentally determined values of the parameters indicated that there were no methane inhibitions in the digester. Digester performance was determined by measuring the total chemical oxygen demand TCOD), volate solids (VS) removal, methane content in biogas, methane production rate (MPR), and specific methane productivity. Methane content in biogas and MPR were significantly dependent on hydraulic retention time (HRT) and ratio of food waste to WAS. The methane content in biogas decreased at shorter HRT or higher organic loading rate (OLR) with increased food waste fraction. Concerning the performance of the codigester, the optimum operating condition of the SSAD was found to be at an HRT of 10 d with a feed mixture ratio of 50% food waste and 50% WAS. A TCOD removal efficiency of 53.6% and a VS removal efficiency of 53.7% were obtained at an OLR of 5.96 kg of TCOD/(m³·d) and 3.14 kg of VS/(m³·d), respectively. A maximum MPR of 1.15 m³ CH₄/(m³·d) and an SMP of 0.37 m³ CH₄/kg of VS_feed were obtained at an HRT of 10 d with a methane content of 63%.     

Synthesis and application of bidentate nickel complexes bearing hyperbranched salicylaldimine ligands in ethylene oligomerization

Three bidentate salicylaldimine nickel complexes containing different long-chain alkyl groups in their ligand backbone were synthesized in good yield. All the bidentate salicylaldimine ligands and their nickel complexes were fully characterized by FT-IR, ¹H NMR, UV spectroscopies, and mass spectrometry. Three bidentate nickel complexes were evaluated as catalyst precursors in ethylene oligomerization. Upon activation with methylaluminoxane (MAO), the catalytic activity was 5.75 × 10⁵ g/(mol Ni·h) and the oligomers were mainly butenes (52.10%) and octenes (32.63%) for bidentate nickel complex with 1-tetradecyl as core in the ligand backbone (R₁₄-complex) using toluene as solvent. However, bidentate nickel complex with 1-octadecyl as core in the ligand backbone (R₁₈-complex) produced mainly octenes (59.38%) and C10 + olefins (29.01%) and the catalytic activity was 2.23 × 10⁵ g/(mol Ni·h). After activation with ethylaluminum sesquichloride (EASC) in toluene, three nickel complexes yielded mainly C10 + products which contained Friedel-Craft alkylated-toluene, and their catalytic activities were above 1.5 × 10⁶ g/(mol Ni·h). For the bidentate salicylaldimine nickel catalysts with hyperbranched molecules as ligand backbones, the solvent and the reaction conditions had a large effect on catalytic activity as well as oligomerization distribution except the structure of the catalyst and the co-catalyst.     

Covalent modification of temperature-sensitive breathable polyurethane with carbon nanotubes

Intelligent breathable polyurethane (PU) that is easily allowable for vapor transmission at critical temperature would have significant implication for numerous applications; however, fabrication of such materials has proven to be tremendously challenging. Herein, we reported novel breathable polyurethane material covalently modified with carbon nanotubes (CNTs). When an optimal amount of CNTs (0.5 wt%) was added, the resultant PU film presented high waterproofness with hydrostatic pressure up to 10.9 kPa, as well as enhanced mechanical properties with a tensile strength of 22.2 kPa and elongation at break of 990%. This smart PU film has a significant increase in water vapor transmission rate between 18°C (1400 g/(m²·d)) and 38°C (3440 g/(m²·d)). The type of intelligent polyurethane material is a promising candidate for applications in areas such as protective clothing, separator media, and wearable electronics.     

Removal of chemical oxygen demand,nitrogen, and heavy metals using a sequenced anaerobic-aerobic treatment of landfill leachates at 10-30 degrees C

As a first step of treatment of landfill leachates (total chemical oxygen demand [COD]: 1.43–3.81 g/L; total nitrogen: 90–162 mg/L), performance of laboratory upflow anaerobic sludge bed reactors was investigated under mesophilic (30°C), submesophilic (20°C), and psychrophilic (10°C) conditions. Under hydraulic retention times (HRTs) of about 0.3 d, when the average organic loading rates (OLRs) were about 5 g of COD/(L·d), the total COD removal accounted for 81% (on average) with the effluent concentrations close to the anaerobic biodegradability limit (0.25 g of COD/L) for mesophilic and submesophilic regimes. The psychrophilic treatment conducted under an average HRT of 0.34 d and an average OLR of 4.22 g of ducted under an average HRT of 0.34 d and an average OLR of 4.22 g of COD/(L·d) showed a total COD removal of 47%, giving effluents (0.75 g of COD/L) more suitable for subsequent biologic nitrogen removal. All three anaerobic regimes used for leachate treatment were quite efficient for elimination of heavy metals (Fe, Zn, Cu, Pb, Cd) by concomitant precipitation in the form of insoluble sulfides inside the sludge bed. The application of aerobic/anoxic biofilter as a sole polishing step for psychrophilic anaerobic effluents was acceptable for elimination of biodegradable COD and nitrogen approaching the current standards for direct discharge of treated waste-water.     

膜供氧催化氧化处理太空舱冷凝废水研究

采用膜供氧催化氧化反应器处理太空舱冷凝废水。以乙醇为目标污染物,研究了膜供氧催化氧化反应器对其的处理效果,并考察了催化反应对膜传质模型的影响。结果表明,随着停留时间的增加,乙醇的去除率增大,中间产物乙酸的生成率减少。当废水流量为0.5mL·min-1,气室压力为2kPa时,乙醇的去除率可达86.1%,其中81.4%完全氧化,4.7%转化成乙酸。基于传质模型对实验结果分析表明,催化反应有利于提高膜供氧总传质系数,当流量为0.5mL·min-1时,与无催化反应条件相比,氧总传质系数提高11.8倍。停留时间的增加也有利于提高膜供氧传质系数。结果表明,膜供氧催化氧化反应器可高效降解冷凝废水中的乙醇,在太空舱冷凝废水处理中有潜在的应用价值。     

Separation of cells and proteins from fermentation broth in a shear-enhanced cross-flow ultrafiltration module as the first step in the refinement of lactic acid

A shear-enhanced, cross-flow ultrafiltration module was used to separate cells and proteins from the fermentation broth. Three (fermented) media were studied: rich medium, rich medium with hydrolytic enzymes added after fermentation, and wheat flour hydrolysate. To find a membrane with as high a flux as possible, but still capable of separating cells and proteins from the lactic acid containing broth, the performance of three hydrophilic membranes of varying cutoffs (10,000, 20,000, and 30,000) and one hydrophobic membrane (cutoff 25,000) was investigated. The proteins produced by the lactic acid bacteria during fermentation and the hydrolytic proteins were retained by the hydrophilic membrane with a cutoff of 20,000, whereas wheat flour proteins were detected in the permeate. In the permeates from the hydrophobic membrane (cutoff 25,000), almost no proteins were detected. The flux of the whole-wheat flour hydrolysate was significantly lower than that of rich medium, for both the hydrophilic and the hydrophobic membranes. The flux was, in all cases, higher for the hydrophilic membrane (12–85 L/[m²·h], depending, on which medium was treated) than for the hydrophobic one (8–45 L/[m²·h]), even though the nominal cutoffs of the hydrophobic and hydrophilic membranes were almost the same. However, the difference in flux was smaller when the whole-wheat flour hydrolysate was processed (12 vs 8 L/[m²·h]) than when the rich medium was processed (85 vs 45 L/[m²·h]). Protein retention was higher for the hydrophobic membrane than for the hydrophilic membrane (cutoff 20,000) owing to blocking of the pores by proteins adsorbed on to the hydrophobic membrane surface.     

Biofiltration of 1,1,1-trichloroethane by a trickle-bed air biofilter

The performance of a trickle-bed air biofilter (TBAB) in the removal of 1,1,1-trichloroethane (TCLE) was evaluated in concentrations varying from 0.025 to 0.049 g/m³ and at empty-bed residence time (EBRT) varying from 20 to 90 s. Nearly complete TCLE removal could be achieved for influent carbon loading between 0.98 and 5.88 g/m³ h. The TBAB appeared efficient for controlling TCLE emission under low-carbon-loading conditions. Carbon recoveries higher than 95% were achieved, demonstrating the accuracy of results. The carbon mass rate of the liquid effluent was approximately two orders of magnitude less than that of the effluent CO₂, indicating that dissolved TCLE and its derivatives in leachate were present in negligible amounts in the TBAB.     

The effect of starvation periods on the performance of a two-liquid-phase mixed tank bioreactor for removal of n-hexane from air streams

In this research the effect of silicone oil as a heavy organic solvent on the performance of a mixed tank bioreactor was investigated. In the first stage of the experiments, the response of a two-liquid-phase mixed tank bioreactor to periods of n-hexane starvation was compared with that of a control bioreactor. In the control bioreactor, after 3?days of starvation, approximately six days were needed to reach the removal efficiency it had before starvation. This figure was only 10?h for the silicone oil-containing bioreactor. The results confirmed that inclusion of a heavy organic solvent can increase the elimination capacity of a bioreactor and to help sustain high elimination capacity after starvation periods. In the second stage of the experiments, the effect of the amount of silicone oil on the performance of the bioreactor was investigated. Increasing the amount of oil from 5 to 10% (v/v) increased the maximum elimination capacity from 106 to 117?g/m³?h.     

Kinetics of thiophene hydrodesulfurization over a supported Mo–Co–Ni catalyst

In this study, the kinetics of thiophene (TH) hydrodesulfurization (HDS) over the Mo–Co–Ni-supported catalyst was investigated. Trimetallic catalyst was synthesized by pore volume impregnation and the metal loadings were 11.5 wt % Mo, 2 wt % Co, and 2 wt % Ni. A large surface area of 243 m²/g and a relatively large pore volume of 0.34 cm³/g for the fresh Mo–Co–Ni-supported catalyst indicate a good accessibility to the catalytic centers for the HDS reaction. The acid strength distribution of the fresh and spent catalysts, as well as for the support, was determined by thermal desorption of diethylamine (DEA) with increase in temperature from 20 to 600 °C. The weak acid centers are obtained within a temperature range between 160 and 300 °C, followed by medium acid sites up to 440 °C. The strong acid centers are revealed above 440 °C. We found a higher content of weak acid centers for fresh and spent catalysts as well as alumina as compared to medium and strong acid sites. The catalyst stability in terms of conversion as a function of time on stream in a fixed bed flow reactor was examined and almost no loss in the catalyst activity was observed. Consequently, this fact demonstrated superior activity of the Mo–Co–Ni-based catalyst for TH HDS. The activity tests by varying the temperature from 200 to 275 °C and pressure from 30 to 60 bar with various space velocities of 1–4 h^?1 were investigated. A Langmuir–Hinshelwood model was used to analyze the kinetic data and to derive activation energy and adsorption parameters for TH HDS. The effect of temperature, pressure, and liquid hourly space velocity on the TH HDS activity was studied.