Properties and treatments of pulps from recycled paper. Part II. Surface properties and crystallinity of fibers and fines

Surface properties of bleached kraft pulps were evaluated before and after recycling, and after a series of chemical treatments designed to improve and/or modify the pulp characteristics. The surface free energy characteristics of the pulps were determined using the Wilhelmy technique, and ESCA and ATR-FTIR methods were used to evaluate the chemical composition of the surfaces of the pulp fibers. In general rather small changes were noted at the fiber surfaces with recycling and chemical treatment. Recycling tended to increase the acid component and decrease the base component of the surface free energy of the pulps. This could result from exposure of carboxyl groups from hemicelluloses and/or from oxidized layers from the bleaching process. ESCA analyses also indicated increased carboxyl concentration at the surfaces of the recycled fibers. Although treatment with aqueous bases and organic solvents tended to increase the hydroxyl content on the surface of recycled pulps, the chemical treatments were not beneficial to pulp quality. AFM and SEM of fiber and fine surfaces of kraft pulps revealed that the fines fraction was altered to a much greater extent with recycling. Although recycled fibers appeared to have improved wettability, these small changes in the surface characteristics do not appear to play the dominant role in the characteristics of recycled pulps. Recycling did not change the crystallinity of whole pulps, but it increased the crystallinity of the fines fraction. The increase in the crystallinity of the fines fraction and the reduction in the water retention value (WRV) and the bulk carboxyl content (xylan) of the recycled pulps, as noted in Part I of this paper, appear to play the predominant role in determining the characteristics of recycled pulps. It appears that the loss of the hemicelluloses in the bulk of the fiber with recycling is much more important for internal fibrillation than the apparent small increase of hemicelluloses at the surface of recycled fibers.     

Comparison of the properties of chemical cellulose pulps

The literature related to differences between chemical cellulose pulps produced by different pulping processes has been reviewed. Kraft pulps tend to be stronger, particularly in tear strength, while sulfite pulps hydrate and beat more readily. Organosolv pulps tend to mirror the properties of sulfite more than those of kraft pulps. A number of theories have been offered to explain the different properties of the chemical pulps; however, none has been universally accepted. It may be that acidic processes develop weak points in the fibers which are magnified in tear strength losses since, at a constant tensile strength, a 10% loss in fiber strength can lead to a 25–30% loss in tear strength. The effects of acidic pulping may also be magnified in greater fiber breakage and damage in the subsequent refining stages. However, strength improvements for inferior pulps can be realized through post-chemical treatments. Caustic treatments appear to give the greatest improvements, presumably due to increases in acidic group content which results in enhanced swelling properties, and possible subtle reorientation of cell wall polymers. The strength of hornified, recycled fibers can also be enhanced with such treatments, although simple beating will restore considerable strength, but at the expense of drainage rates. It is clear that the processes are complex and involve both the chemistry and physics of the fibers and how these attributes combine to affect the subsequent beating of the fibers for bonding and strength development.     

Evaluation of new organosolv dissolving pulps. Part II: Structure and NMMO processability of the pulps

The supermolecular structure of dissolving pulps produced from hardwood by the organosolv processes Acetosolv, Formacell, and Milox was characterized by physical methods (TEM, WAXS, SAXS, NMR) and compared with conventional Sulfite and standard commercial dissolving pulps. The suitability of the pulps for the NMMO technology was tested by spinning fibres and blowing films, whose structural and mechanical properties have also been determined. With TEM it was shown that the TCF-bleached organosolv pulps have only the primary (Formacell), the primary and S1 (Milox), or mainly the S1 (Acetosolv) layers exposed to the surface, whereas Sulfite pulping exposes the S2 cell wall layer. Especially for Milox and Acetosolv Eucalyptus wood pulps, a reduced degree of crystallinity was found, both with WAXS and NMR. The SAXS results indicate a lower pore intersection length for the new pulps as compared to conventional pulps. Unbleached organosolv pulps show a lower crystallinity, very low pore intersection lengths, and an average crystallite shape different from their bleached counterparts. The dissolution behaviour in NMMO and the processability of the bleached organosolv pulps was satisfactory so far. Fibres and films could be produced with structural and mechanical properties comparable with conventional Sulfite and standard commercial dissolving pulp products. However, unbleached organosolv pulps did not meet the requirements of the NMMO process.     

Properties of cellulose pulps from acidic and basic processes

Research has intensified in recent years on organic solvent pulping processes to supplement or replace conventional pulping processes. One of the main problems with organosolv pulps is the inferior tear strength compared to kraft pulps. An investigation of the properties of two acidic (acetic acid organosolv and acid sulfite) and one basic white spruce pulp (kraft) was carried out to determine factors affecting differences in tear strength. Properties evaluated were lignin and sugar content, mineral composition, ESCA oxygen-to-carbon ratios, acid-base characteristics, water wettabilities, degree of polymerization and crystallinity of cellulose, fiber length and coarseness, and physical properties of the various pulps. Differences in tear strength have been attributed to degradation and changes in the cellulose structure, the hemicellulose-lignin matrix in which the degree of polymerization of hemicelluloses plays the most important role in low yield pulps, and finally, the bonding capacity of the fiber surfaces.     

Bleachability and characterization by fourier transform infrared principal component analysis of acetosolv pulps obtained from sugarcane bagasse

Sugarcane bagasse Acetosolv pulps were bleached by xylanase and the pulps classified by using Fourier transform infrared (FTIR) spectroscopy and principal component analysis (PCA). Pulp was treated with xylanase for 4–8 h with stirring at 30°C. Some samples were further extracted with NaOH for 1 h at 65°C. FTIR spectra were recorded directly from the dried pulp samples by using the diffuse reflectance technique. Reduction in kappa number of 69% was obtained after sequence xylanase (4 h)-alkaline extraction. During bleaching the viscosity decreased only 12%. FTIR-PCA showed that the first three principal components (PCs) explained more than 90% of the total variance of the pulp spectra. PC2×PC1 plot showed that the points related to pulps from sequence xylanase (4 h)-alkaline extraction are different from the other. This group isenlarged by plotting PC3×PC1 or PC3×PC2 containing all pulps submitted to alkaline extraction. PC2 and PC3 are the principal factor for differentiation of the pulps. These PCs suffer influence of the ester bands (1740 and 1244 cm⁻¹). On the other hand, the pulps bleached only with xylanase could not be differentiated from the nonbleached pulps.     

Molecular properties of hemicelluloses located in the surface and inner layers of hardwood and softwood pulps

The molecular properties of hemicelluloses located in the surface and inner layers of fibers present in hardwood and softwood pulps, together with the effects of different bleaching processes on these properties, have been investigated in this study. In order to separate the hemicelluloses located in these two layers, fibers were subjected to mechanical peeling and then separated by filtration into surface (filtrate) and inner layer materials. The materials thus obtained were characterized with respect to their polysaccharide compositions and uronic acid contents. The molar mass parameters of the hemicelluloses (extracted by alkali) were determined by employing size-exclusion chromatography in combination with off-line MALDI mass spectrometry. For all of the pulps examined, the relative content of xylan was found to be greater in the surface layer of the fiber than in the corresponding inner layer. The xylan polymers of the surface layer exhibited higher molar masses and lower frequencies of uronic acid side groups than did the xylans in the inner fiber layer. In connection with ozone treatment, hexenuronic acid residues in the surface layer xylan were removed to a greater extent than in the case of the inner layers, indicating a gradient for the reaction with ozone across the fiber wall. The xylan polymer remaining on the surface of the softwood pulps after completion of the chlorine dioxide bleaching process was predominantly uncharged.     

Evaluation of new organosolv dissolving pulps. Part I: Preparation, analytical characterization and viscose processability

New acidic organosolv pulping processes, such as Acetosolv, Formacell and Milox, promise to have superior potential in terms of purification selectivity and specific investment costs. Consequently, a thorough investigation of these new acidic pulping processes in comparison to state-of-the-art acidic magnesium sulfite technology was conducted. The impact of pulping and bleaching parameters on the physical and chemical characteristics was studied to compare process efficiency and selectivity for each type of pulp made from Eucalypt wood. In addition to a detailed analysis of the chemical composition and physical properties on a molecular and supramolecular level, the TCF-bleached dissolving pulps were tested for their applicability in viscose fiber production. The influence of pulp properties as determined by standard and advanced analytical methods on process performance and selected fiber properties is emphasized.     

Upgrading of paper grade pulps to dissolving pulps by nitren extraction: yields,molecular and supramolecular structures of nitren extracted pulps

Different paper grade pulps were extracted with nitren in order to produce dissolving pulps and polymeric xylan. The yield and molecular structure of the extracted pulps were investigated by carbohydrate analysis and HPSEC combined with fluorescence labelling in order to additionally monitor the carbonyl and carboxyl group profiles of the pulps. The supramolecular structure of selected pulps were further studied by solid state ¹³C-CP/MAS-NMR and wide-angle X-ray scattering (WAXS). These supramolecular data of nitren extracted pulps were compared to samples extracted with NaOH and a conventional dissolving pulp in order to classify the properties of nitren extracted pulps. Nitren extraction results in selective xylan removal without noticeable degradation or oxidation of the cellulose fraction. The resulting dissolving pulps have high molar masses, a narrow molar mass distribution and the typical contents of carbonyl and carboxyl groups. The supramolecular structure of cellulose is less affected by nitren compared to strong NaOH, and the resultant dissolving pulps still have the cellulose I structure. All laboratories are members of the European polysaccharide network of excellence EPNOE.     

Upgrading of paper-grade pulps to dissolving pulps by nitren extraction: properties of nitren extracted xylans in comparison to NaOH and KOH extracted xylans

Different paper-grade pulps were extracted with nitren, NaOH and KOH in order to produce dissolving pulps and polymeric xylan. The yield and structure of the isolated nitren and alkali xylans were investigated by carbohydrate analysis, HPSEC and ¹H-NMR spectroscopy. In addition the effect of washing stages on the residual nickel content of the nitren xylans was investigated. By nitren extraction up to 98% of the xylan could be extracted out of the fully bleached eucalyptus and birch kraft pulps. The nitren extracted kraft xylans had DP values between 95 (birch) and 111 (eucalyptus). At most 5 mol% of the xylose units were substituted. In the case of pulps with low mannan content only marginally differences between the nitren and alkaline (KOH, NaOH) extractions occurred. The extraction of the relatively “mannnan rich” pulps of this study like softwood kraft and beech sulfite pulps revealed that the dissolution effect regarding mannans increased in the following order: nitren < KOH < NaOH. In general the nitren extractions required a lower chemical charge compared to the alkaline extractions, in order to yield similar amounts of xylans. On the other side the necessity of an effective nickel removal is a disadvantage of the nitren extractions.     

Biobleaching of nonwoody pulps using xylanase of Bacillus brevis BISR-062

The efficiency of xylanase of Bacillus brevis BISR-062 as a prebleaching agent was evaluated on three nonwoody pulps at two different pH values (7.0 and 8.5). Crude xylanase was found to have an optimum temperature and pH of 65–70°C and 7.0, respectively. The stability of the enzyme was determined at two pH values (7.0 and 8.0), and it lost approx 50% of its activity at both values within 2 h at 50°C. However, the enzyme was found to be effective as a prebleaching agent only with rice straw pulp. A maximum brightness gain of 6 points was obtained with this pulp at pH 7.0. The strength properties of the rice straw pulp at pH 7.0 also improved as the result of enzyme treatment.     

Sulfur-free dissolving pulps and their application for viscose and lyocell

In this study, the concept of multifunctional alkaline pulping has been approved to produce high-purity and high-yield dissolving pulps. The selective removal of hemicelluloses was achieved by either water autohydrolysis (PH) or alkaline extraction (E) both applied as pre-treatments prior to cooking. Alternatively, hemicelluloses were isolated after oxygen delignification in a process step denoted as cold caustic extraction (CCE). Eucalyptus globulus wood chips were used as the raw material for kraft and soda-AQ pulping. In all process modifications sulfur was successfully replaced by anthraquinone. By these modifications purified dissolving pulps were subjected to TCF bleaching and comprehensive viscose and lyocell application tests. All pulps met the specifications for dissolving pulps. Further more, CCE-pulps showed a significantly higher yield after final bleaching. Morphological changes such as ultrastructure of the preserved outer cell wall layers, specific surface area and lateral fibril aggregate dimension correlated with the reduced reactivity towards regular viscose processing. The residual xylan after alkali purification depicted a lower content of functional groups and a higher molecular weight and was obviously entrapped in the cellulose fibril aggregates which render the hemicelluloses more resistant to steeping in the standard viscose process. Simultaneously, the supramolecular structure of the cellulose is partly converted from cellulose I to cellulose II by the alkaline purification step which did not influence the pulps reactivity significantly. Nevertheless, these differences in pulp parameters did not affect the lyocell process due to the outstanding solubility of the pulps in NMMO. Laboratory spinning revealed good fiber strength for both, regular viscose and lyocell fibers. The high molecular weight xylan of the CCE-treated pulps even took part in fiber forming.     

Enzymatic bleaching of organosolv sugarcane bagasse pulps with recombinant xylanase of the fungus Humicola grisea and with commercial cartazyme HS xylanase

Organosolv (ethanol/water and acetosolv) pulps were treated with Humicola grisea var. thermoidea and compared with Cartazyme HS xylanase-treated pulp. The ethanol/water pulps treated with H. grisea had the same viscosity as unbleached pulps (8 cP). Ethanol/water pulps treated with Cartazyme had higher viscosity than H. grisea-treated pulps (12 cP). Acetosolv pulps treated with H. grisea and Cartazyme presented a reduction in viscosity; however, the pulps treated with H. grisea had a lower reduction in viscosity than Cartazyme-treated pulps. Ethanol/water pulps treated with H. grisea had a 23% reduction in kappa number in 4 and 8 h of treatment, compared with the unbleached pulps. Cartazyme-treated pulps had a kappa number similar to that of the control pulps for 4 h of treatment. Extending the treatment time to 12 h resulted in a reduction of 33%. The acetosolv pulp treated with H. grisea had a kappa number reduced to 23% in 4 h. Cartazyme treatment resulted in a reduction of 55 and 44% in kappa number for 4 and 8 h of treatment, respectively, when compared with control pulp. Extending the treatment time to 12 h decreased the kappa number 72%. Fourier transform infrared spectra and principal component analysis showed differences among unbleached, H. grisea-treated, and Cartazyme-treated pulps.     

Electron-beam stimulation of the reactivity of cellulose pulps for production of derivatives

New alternative technologies for manufacture of cellulose fibers are currently under development. The effect of electron beam irradiation on various types of cellulose pulps have been studied in order to improve the reactivity of raw material for production of cellulose derivatives. Three different types of textile pulps, Alicell (Canada), Borregaard (Norwegian), Ketchikan (USA) and Kraft softwood as well as Kraft hardwood pulps, have been irradiated with 10 MeV electron beam from LAE 13/g linear accelerator with dose 10, 15, 20, 25 and 50 kGy. Electron paramagnetic resonance spectroscopy (ESR) and gel permeation chromatography (GPC) were applied for determination of structural changes in irradiated pulps. Such parameters as viscosity, average degree of polymerization and -cellulose contents were determinated by means of analytical methods. Results of there investigations are presented and discussed.     

Distribution of free amino acids,polyphenols and sugars of Ziziphus jujuba pulps harvested from plants grown in Tunisia

Ziziphus jujuba pulps are very much appreciated by the inhabitants and have been recently exported. This article reports on the chemical composition (amino acids, polyphenols and sugars) of the pulps of four Z. jujuba ecotypes (Choutrana, Mahdia, Mahres and Sfax). The major amino acids identified were proline, aspartic acid and glutamic acid. Among these, proline was the most abundant amino acid (17.4 mol). Considerable differences in total phenolic contents (15.85 mg/L) were found. Predominant phenols identified by using HPLC were rutin (1.09 mg/L) and chlorogenic acid (2.57 mg/100 g). Sugars isolated from Ziziphus pulps were found at a rate of 43.52%. Using HPLC method, three sugars from the pulp extract were identified: glucose, galactose and sucrose. The Mahdia ecotype was the richest in these sugars with 0.45, 136.51 and 113.28 mg/L, respectively.     

Efficient total halogen-free photochemical bleaching of kraft pulps using alkaline hydrogen peroxide

Total halogen-free bleaching of kraft pulps was conducted by an oxidative photochemical process at room temperature using alkaline hydrogen peroxide. Selection of an appropriate wavelength of light was crucial for effective bleaching and avoiding degradation of cellulose. The wavelength of the light has to be selected so that the light is absorbed only by the colored compounds in the pulps and not by the bleaching reagents or the pulp itself. When a long-wavelength black-light fluorescent lamp was used in combination with aqueous hydrogen peroxide solution at pH 11, the bleaching efficiency for hardwood and softwood kraft pulps reached the same level as that obtained by conventional two-stage elemental chlorine-free processes.     

The effect of chemical composition on microfibrillar cellulose films from wood pulps: water interactions and physical properties for packaging applications

The interactions with water and the physical properties of microfibrillated celluloses (MFCs) and associated films generated from wood pulps of different yields (containing extractives, lignin, and hemicelluloses) have been investigated. MFCs were produced by combining mechanical refining and a high pressure treatment using a homogenizer. The produced MFCs were characterized by morphology analysis, water retention, hard-to-remove water content, and specific surface area. Regardless of chemical composition, processing to convert macrofibrils to microfibrils resulted in a decrease in water adsorption and water vapor transmission rate, both important properties for food packaging applications. After homogenization, MFCs with high lignin content had a higher water vapor transmission rate, even with a higher initial contact angle, hypothesized to be due to large hydrophobic pores in the film. A small amount of paraffin wax, less than 10%, reduced the WVTR to a similar value as low density polyethylene. Hard-to-remove water content correlated with specific surface area up to approximately 50 m²/g, but not with water retention value. The drying rate of the MFCs increased with the specific surface area. Hornified fibers from recycled paper also have the potential to be used as starting materials for MFC production as the physical and optical properties of the films were similar to the films from virgin fibers. In summary, the utilization of lignin containing MFCs resulted in unique properties and should reduce MFC production costs by reducing wood, chemical, and energy requirements.     

Recycling of Polyolefins: Part 2: Blends of Several Polymers

Abstract

The aim of the present paper is to study the feasibility of recycling polyolefins with some additives, such as copolymers in order to improve the mechanical properties and increase the useful life of the blends. From analysis of the results of blends of polypropylene(PP) with POD(Blend of recycled Polyolefins), it can be concluded that it is possible to recycle POD up to 20%, the addition of a copolymer to the 12% composition improving the interfacial adhesion. In the case of low density polyethylene(LDPE) mixtures with POD, the optimum improvement in properties is obtained with approximately 10% of POD. The addition of copolymers did not yield any improvement in the properties.     

Ethanol determination in frozen fruit pulps: an application of quantitative nuclear magnetic resonance

This study reports the chemical composition of five types of industrial frozen fruit pulps (acerola, cashew, grape, passion fruit and pineapple fruit pulps) and compares them with homemade pulps at two different stages of ripening. The fruit pulps were characterized by analyzing their metabolic profiles and determining their ethanol content using quantitative Nuclear Magnetic Resonance (qNMR). In addition, principal component analysis (PCA) was applied to extract more information from the NMR data. We detected ethanol in all industrial and homemade pulps; and acetic acid in cashew, grape and passion fruit industrial and homemade pulps. The ethanol content in some industrial pulps is above the level recommended by regulatory agencies and is near the levels of some post‐ripened homemade pulps. This study demonstrates that qNMR can be used to rapidly detect ethanol content in frozen fruit pulps and food derivatives. Copyright © 2015 John Wiley & Sons, Ltd.     

Cellulose Depolymerisation and Paper Properties in E. Globulus Kraft Pulps

The aim of this work was to study the impact of cellulose depolymerisation on the beating potential and handsheet properties of the portuguese E. globulus kraft pulp. A homogeneous sample of eucalypt wood chips was cooked using different kraft pulping conditions (cooking temperatures and times, and sodium hydroxide and sodium sulphide concentrations) in order to obtain a wide variation for intrinsic viscosity of the pulps. In the range of industrial cooking conditions, this property was found to be linearly dependent on the effective alkali charge, for a given cooking time and temperature. Unbeaten and beaten (at 2000 rev. PFI) pulp properties were evaluated and the results confirm that the higher the pulp intrinsic viscosity the better the pulp beatability and the paper properties. However, the differences in the latter cannot be exclusively explained by the differences in viscosity, since pulps with the same viscosity may exhibit distinct papermaking potentials. It was then necessary to scan other pulp chemical characteristics that could also influence the development of paper properties such as lignin, pentosan content and polysaccharides relative composition.     

Effect of cellulase-assisted refining on the properties of dried and never-dried eucalyptus pulp

The effect of two different cellulases on the hornification phenomenon,in which drainability (Schopper–Riegler method) and mechanical propertiesdiminish when pulps are dried, was studied. The enzyme applications testedincluded a commercial enzyme named ComC (Pergalase A40 from CIBA) and alaboratory enzyme from Paenibacillus sp. strain BP-23namedCelB. Industrial never-dried Eucalyptus globulus bleachedkraft pulp was split in two halves and one of them was dried at ambientcontrolled conditions. We compared enzyme effects on both pulps (wet pulp anddried pulp) before and after PFI mill refining. Enzyme applications increaseddrainability (Schopper–Riegler method) and water retention value (WRV) ofnever-dried bleached pulp, although this did not imply an enhancement of themechanical properties of paper. Cellulase treatment of dried pulps, bycontrast,gave rise to increased drainability and WRV and also to improved mechanicalproperties. The changes caused by drying became less significant after enzymeapplication. Handsheets from CelB-treated dried pulps showed an improvement oftensile and burst indexes while tear decreased. The effect produced by CelB canbe considered a biorefining step. In fact, by means of enzyme treatment withCelB the properties of paper manufactured from dried pulp equalled theproperties attained from wet fibres, with the exception of tear index. Changeswere also found in surface fibre morphology, such as flakes and peeling due tocellulase treatment. The surface modification of fibres with cellulases givesrise to better bonding properties and a closer structure of paper. The finalconclusion is that treatment with cellulases could compensate the hornificationeffect and lead to an important saving of refining energy. The novel enzyme,CelB, was the most effective in improving paper properties and counterbalancingthe hornification effect caused by drying.