Cellulose and microcrystalline cellulose from rice straw and banana plant waste: preparation and characterization

As part of continuing efforts to prepare cellulose and microcrystalline cellulose (MCC) from renewable biomass resources, rice straw and banana plant waste were used as the available agricultural biomass wastes in Egypt. The cellulose materials were obtained in the first step from rice straw and banana plant waste after chemical treatment, mainly applying alkaline-acid or acid-alkaline pulping which was followed by hypochlorite bleaching method. The results indicate a higher α-cellulose content, 66.2 %, in case of acid-alkaline treatment for rice straw compared to 64.7 % in case of alkaline-acid treatment. A low degree of polymerization, 17, was obtained for the cellulose resulting from acid–alkaline treatment for banana plant waste indicating an oligomer and not a polymer, while it reached 178 in case of the cellulose resulting from alkaline–acid treatment for the rice straw. MCC was then obtained by enzymatic treatment of the resulting cellulose. The resulting MCC show an average diameter ranging from 7.6 to 3.6 μm compared to 25.8 μm for the Avicel PH101. On the other hand, the morphological structure was investigated by scanning electron microscopy indicating a smooth surface for the resulting cellulose, while it indicates that the length and the diameter appeared to be affected by the duration of enzyme treatment for the preparation of MCC. Moreover, the morphological shape of the enzyme treated fibers starts to be the same as the Avicel PH101 which means different shapes of MCC can be reached by the enzyme treatment. Furthermore, Fourier transform infrared spectroscopy was used to indicate characteristic absorption bands of the constituents and the crystallinity was evaluated by X-ray diffraction measurements and by iodine absorption technique. The reported crystallinity values were between 34.8 and 82.4 %, for the resulting cellulose and MCC, and the degree of crystallinity ranged between 88.8 and 96.3 % dependent on the X-ray methods and experimental iodine absorption method.     

A study of the mechanical, thermal and morphological properties of microcrystalline cellulose particles prepared from cotton slivers using different acid concentrations

Microcrystalline cellulose (MCC) particles are mostly prepared by acid hydrolysis of various agro sources. Acid hydrolysis is usually carried out with high concentration (64 wt%) of sulfuric acid. Here, an attempt has been made to optimize lower acid concentrations which can effectively produce MCC particles. In this work, different concentrations of sulfuric acid (20, 30, 35, 40, 47 and 64 wt%) have been used to prepare MCC particles, which have been characterized by XRD, particle size analysis, scanning electron microscopy, transmission electron microscopy, nanoindentation and thermogravimetric analysis. MCC prepared with 35 and 47% sulfuric acid (MCC 35 and MCC 47) had finest particle size and fibrils were produced in the range of 15–25 nm. MCC 20 showed wide particle size distribution, indicating low breakdown of the cellulose chains. The energy absorption behavior and mechanical properties of the MCC pellets were determined by nanoindentation test for the first time. MCC 35 pellets exhibited lowest modulus and hardness.     

Novel hybrid process for the conversion of microcrystalline cellulose to value-added chemicals: part 2: effect of constant voltage on product selectivity

In this study, electrochemical degradation of microcrystalline cellulose (MCC) under hot-compressed water was investigated via application of constant voltage on reaction medium. Constant voltage ranges from 2.5 to 8.0 V was applied between anode (Titanium) and cathode (reactor wall). As an electrolyte and proton source 5–25 mM of H₂SO₄ was used. Reactions were carried out in a specially designed batch reactor (450 mL) made of T316 for 240 min at temperature of 200 °C.MCC decomposition products such as glucose, fructose, furfural, 5-HMF and levulinic acid were detected and quantified by High Performance Liquid Chromatography (HPLC). In the absence of electrolyte, applied voltage (2.5 and 4.0 V) decreased the total organic carbon (TOC) yield, in contrast at 8.0 V, TOC yield increased to 13%. Application of 8.0 V in hydrothermal conditions alter MCC decomposition pathway selectively to furfural (15%). Addition of electrolyte (5 mM, H₂SO₄) and application of 2.5 V potential increased TOC (54%) and changed the decomposition pathway in favor of 5-HMF (30%) and levulinic acid (21%). The structural changes in solid residues of electrochemically reacted MCC was analyzed by Fourier Transform Infrared Spectroscopy (FTIR) and found that MCC particles functionalized by carboxylic acid and sulfonated groups by the application of constant voltage to reaction medium. In the presence of electrolyte, under certain voltage (2.5 V), functionalization of solid particles became more obvious in FTIR spectrum results. Therefore, change in the selectivity values of degradation products were conducted with the functionalization of MCC particles due to applied voltage under sub-critical conditions.     

Isolation and characterization of cellulose nanocrystals from cloth hairs and evaluation of their compatibility with PLLA

Cellulose nanocrystals were successfully isolated from cloth hairs using phosphoric acid. The yields, degree of polymerization, morphology, average particle size, crystallinity, chemical structure, and thermal stability of the prepared nanocrystals were investigated. The results demonstrated that yields and degree of polymerization decreased with the increase of concentration of phosphoric acid due to preferential degradation of amorphous cellulose, resulting in high thermal stability and crystallinity. Morphological analysis revealed that hydrolysis was more homogeneous with increasing acid concentration. In comparison with the cellulose nanocrystals prepared with 6.5, 8.0, and 9.5 M H₃PO₄, those prepared with 11.0 M H₃PO₄ had the most uniform particle sizes. Moreover, the nanocrystals had important influence on the crystallization of semicrystalline polymer.     

Novel hybrid process for the conversion of microcrystalline cellulose to value-added chemicals: part 1: process optimization

In this paper, a novel hybrid process for the treatment of microcrystalline cellulose (MCC) under hot-compressed water was investigated by applying constant direct current on the reaction medium. Constant current range from 1A to 2A was applied through a cylindrical anode made of titanium to the reactor wall. Reactions were conducted using a specially designed batch reactor (450 mL) made of SUS 316 stainless steel for 30–120 min of reaction time at temperature range of 170–230 °C. As a proton donor H₂SO₄ was used at concentrations of 1–50 mM. Main hydrolysis products of MCC degradation in HCW were detected as glucose, fructose, levulinic acid, 5-HMF, and furfural. For the quantification of these products, High Performance Liquid Chromatography (HPLC) and Gas Chromatography with Mass Spectroscopy (GC–MS) were used. A ½ fractional factorial design with 2-level of four factors; reaction time, temperature, H₂SO₄ concentration and applied current with 3 center points were built and responses were statistically analyzed. Response surface methodology was used for process optimization and it was found that introduction of 1A current at 200 °C to the reaction medium increased Total Organic Carbon (TOC) and cellulose conversions to 62 and 81 %, respectively. Moreover, application of current diminished the necessary reaction temperature and time to obtain high TOC and cellulose conversion values and hence decreased the energy required for cellulose hydrolysis to value added chemicals. Applied current had diverse effect on levulinic acid concentration (29.9 %) in the liquid product (230 °C, 120 min., 2 A, 50 mM H₂SO₄).     

Self-reinforced cellulose nanocomposites

A self-reinforced cellulosic material was produced exclusively from regenerated cellulose microcrystals. The level of reinforcement was controlled by tailoring the crystallinity of cellulose by controlling the dissolution of microcrystalline cellulose (MCC) before its regeneration process. After the cellulose regeneration a self-reinforced material was obtained in which cellulose crystals reinforced amorphous cellulose. This structure was produced by dissolution of MCC in a non-derivatising cosolvent N,N-dimethylacetamide/LiCl followed by subsequent cellulose regeneration in distilled H₂O. The reduction of the overall crystallinity of self-reinforced regenerated cellulose was dependent on the dissolution time of the cellulose precursor. The crystallinity of regenerated cellulose was determined by wide angle X-ray diffraction. A reduction in crystal size from microcrystalline cellulose to regenerated cellulose was observed with increasing dissolution time in DMAc/LiCl cosolvent. The reduction in degree of crystallinity of regenerated cellulose led to a decrease in the tensile mechanical performance and thermal stability of the regenerated cellulose. The controlled dissolution of microcrystalline cellulose resulted in the modification of structural, physical, thermal properties and moisture uptake behaviour of regenerated cellulose.     

Effect of temperature on high pressure cellulose compression

The effect of temperature during cellulose compression has been studied using mechanical testing, particle size analysis, density and pressure–volume–temperature (PVT) measurements, crystallinity index, scanning electron microscope photographs and water sorption isotherms. Commercial cellulose powder samples with different crystallinity levels were compacted at high pressure (177 MPa) for 10 min at two different temperatures: 25 and 160 °C. Three point bending test results for compressed samples are discussed. When pressure was applied directly to powders at room temperature, the cellulose sample with the highest level of crystallinity showed an increase in its crystallinity index of about 5 %, while this was about 22 % for the sample with the lowest level. These increases were even higher at 160 °C attaining 8 and 33 % respectively. Using density measurements, a densification phase related to this crystallinization was observed, and the PVT diagrams from different cellulose samples showed that this was associated with high temperatures. Water sorption isotherms were made on cellulose samples before and after compression. They showed a diminution of cellulose sorption capacity after compression at 160 °C, revealing the effect of temperature on high-pressure cellulose compression, reducing specific surface area. Events of this nature suggest a sintering mechanism, when temperature is associated with high pressure during cellulose compression.     

Effect of alkaline ultrasonic pretreatment on crystalline morphology and enzymatic hydrolysis of cellulose

In this study, ultrasound-assisted alkaline pretreatment is developed to evaluate the morphological and structural changes that occur during pretreatment of cellulose, and its effect on glucose production via enzymatic hydrolysis. The pretreated samples were characterized using scanning electron microscopy, infrared spectroscopy, and X-ray diffraction to understand the change in surface morphology, crystallinity and the fraction of cellulose Iβ and cellulose II. The combined pretreatment led to a great disruption of cellulose particles along with the formation of large pores and partial fibrillation. The effects of ultrasound irradiation time (2, 4 h), NaOH concentration (1–10 wt%), initial particle size (20–180 μm) and initial degree of polymerization (DP) of cellulose on structural changes and glucose yields were evaluated. The alkaline ultrasonic pretreatment resulted in a significant decrease in particle size of cellulose, besides significantly reducing the treatment time and NaOH concentration required to achieve a low crystallinity of cellulose. More than 2.5 times improvement in glucose yield was observed with 10 wt% NaOH and 4 h of sonication, compared to untreated samples. The glucose yields increased with increase in initial particle size of cellulose, while DP had no effect on glucose yields. The glucose yields exhibited an increasing tendency with increase in cellulose II fraction as a result of combined pretreatment.     

Preparation of amidated derivatives of monocarboxy cellulose

Amidated derivatives of monocarboxy cellulose (MCC), the product of cellulose oxidation, containing carboxyl groups only at C-6 position, were prepared and characterised. Two-step way of amidation was based on the esterification of C-6 carboxyls in MCC by reaction with methanol at 60 °C for 72 h and further amino-de-alkoxylation (aminolysis) of the obtained methyl ester with n-alkylamines, hydrazine and hydroxylamine in the N,N-dimethylformamide medium. Purity and substitution degree of the products were monitored by vibration spectroscopic methods (FTIR and FT Raman) and organic elemental analysis. Analytical methods confirmed the preparation of highly or moderately substituted N-alkylamides, hydrazide and hydroxamic acid of MCC.     

Nanofiber cellulose di- and tri-acetate using ferric chloride as a catalyst promoting highly efficient synthesis under microwave irradiation

An efficient method for the generation of cellulose di- and tri-acetate nano-structures is obtained through testing ferric chloride hydrate (FeCl₃·6H₂O) as a valuable Lewis acid catalyst with acetic anhydride under microwave irradiation. Our target was to evaluate the effects of the reaction conditions on the products' properties such as surface area and particle size distribution. It was found that changes in the degree of substitution (DS), the surface area, the degree of polymerization and the particle size distribution of the products correlated with reaction conditions. Cellulose tri-acetate nanofibers with DS of 2.94 with 98.03% yield was prepared using 200 mg of FeCl₃·6H₂O, 25 ml of Ac₂O and 4 minutes of microwave irradiation. Also, cellulose di-acetate nanofibers were prepared with DS values ranged between 2.37 and 2.72 with yield ranged between 78.92 and 90.58%. The percentage of acetyl groups (Ac%) as well as the BET specific surface area, total pore volume, mean pore diameter, mono layer volume and the mean particle size of the products were determined. The maximum specific surface area obtained for the acetylated cellulose was about ten times larger than that measured for the commercial cotton cellulose and about six times larger than that of the commercial cellulose acetate. The lowest mean particle size (34.90 nm) was about eleven times smaller than the mean particle size of the commercial cellulose acetate (394 nm). The present work has proved that FeCl₃·6H₂O was a highly active catalyst for the esterification of cellulose with unexpected yields and for the formation of nanofibers with low molecular weight.     

Surface modification of cellulose nanocrystal with chitosan oligosaccharide for drug delivery applications

A novel drug delivery system based on two of the most abundant natural biopolymers was developed by modifying the surface of oxidized cellulose nanocrystal (CNC) with chitosan oligosaccharide (CS_OS). First, the primary alcohol moieties of CNC were selectively oxidized to carboxyl groups using the 2,2,6,6-tetramethylpiperidine-1-oxyl radical catalyst. The amino groups of CS_OS were then reacted with carboxylic acid groups on oxidized CNC (CNC-OX) via the carbodiimide reaction using N-hydroxysuccinimide and 1-ethyl-3-(3-dimethylaminopropyl)-carbodiimide as coupling agents. Successful grafting of CS_OS to CNC-OX was confirmed by infrared spectroscopy, thermogravimetry, potentiometric titration, and zeta potential measurements. The grafting resulted in a conversion of ~90 % carboxyl groups on CNC-OX and the degree of substitution was 0.26. CNC–CS_OS nanoparticles showed a binding efficiency of 21.5 % and a drug loading of 14 % w/w. A drug selective electrode was used to directly measure the concentration of procaine hydrochloride released from CNC–CS_OS particles. The in vitro drug release was studied at pH 8 and the nanoparticles revealed a fast release of up to 1 h, which can be used as biocompatible and biodegradable drug carriers for transdermal delivery applications.     

Synthesis and characterization of oxidized cellulose

Samples of oxidized cellulose (OC) with various carboxyl contents and degrees of crystallinity were obtained by the oxidation of native and mercerized cellulose with a solution of nitrogen(IV) oxide in CCl₄. A detailed characterization of these OC samples was performed. The effect of oxidation conditions (concentration of N₂O₄ in the solution and oxidation time) and starting cellulose material on OC characteristics (carboxyl, carbonyl and nitrogen content, degree of crystallinity and polymerization, surface area and swelling, and acidic properties) was investigated. Reactivity in the oxidation process was higher in mercerized cellulose than in native cellulose. The action of dilute solutions (10–15%) of N₂O₄ did not affect the degree of crystallinity of cellulose samples. Under these conditions, the oxidation took place mainly in amorphous regions and on the surface of crystallites. Oxidation in a concentrated (40%) N₂O₄ solution led to the destruction of crystallites, which increased the surface area and swelling of cellulose in water. The surface area and the swelling of OC samples increased with a decrease in the index of crystallinity. The acidic properties of OC were shown to increase with an increase of swelling in water. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4785–4791, 2004     

Synthesis and characterization of microcrystalline cellulose produced from bacterial cellulose

In this study, microcrystalline cellulose (MCC) was prepared from the acid hydrolysis of bacterial cellulose (BC) produced in culture medium of static Acetobacter xylinum. The MCC-BC produced an average particle size between 70 and 90 μm and a degree of polymerization (DP) of 250. The characterization of samples was performed by thermogravimetric analysis, X-ray diffraction, and scanning electron microscopy (SEM). The MCC shows a lower thermal stability than the pristine cellulose, which was expected due to the decrease in the DP during the hydrolysis process. In addition, from X-ray diffractograms, we observed a change in the crystalline structure. The images of SEM for the BC and MCC show clear differences with modifications of BC fiber structure and production of particles with characteristics similar to commercial MCC.     

Comparing microcrystalline with spherical nanocrystalline cellulose from waste cotton fabrics

Microcrystalline cellulose (MCC) and spherical nanocrystalline cellulose (SNCC) were successfully prepared from waste cotton fabrics through acid hydrolysis. The comparative analysis of the morphology and structure between the obtained MCC and SNCC was carried out. The SNCC suspension exhibited higher stability than the MCC suspension. Transmission electron microscopy in combination with atomic force microscopy showed that the cellulose nanospheres with average size of 35?nm were achieved, while the average particle size of MCC was 49?μm. The MCC and SNCC had similar functional groups and crystalline structure as confirmed by Fourier transform infrared spectroscopy and X-ray diffraction analysis, respectively. Viscometric average molecular weight measurement and thermo gravimetric analysis indicated that the degree of polymerization and thermal stability of SNCC was lower than that of MCC. These results should improve understanding of the characteristics of MCC and SNCC derived from waste cotton fabrics and lead to many new applications.     

Probing crystallinity of never-dried wood cellulose with Raman spectroscopy

The structure of wood cell wall cellulose in its native state remains poorly understood, limiting the progress of research and development in numerous areas, including plant science, biofuels, and nanocellulose based materials. It is generally believed that cellulose in cell wall microfibrils has both crystalline and amorphous regions. However, there is evidence that appears to be contrary to this assumption. Here we show, using 1064-nm FT-Raman spectroscopy, that (1) compared to the crystalline state, cellulose in the never-dried native state is laterally aggregated but in a less-than crystalline state wherein internal chains are water-accessible, (2) hydroxymethyl groups (CH₂OH) in cellulose exist not only in the tg conformation but also in the gt rotamer form, and (3) in native-state fibrils, low-frequency Raman bands due to cellulose crystal domains are absent, indicating the lack of crystallinity. Further evidence of the absence of crystallinity of the fibrils was the failure of the normal 64 % H₂SO₄ hydrolysis procedure to produce nanocellulose crystals from untreated wood. X-ray diffraction data obtained on wood, treated-wood, and wood-cellulose samples were consistent with the new finding and indicated that full-width-at-half-height of the X-ray diffractograms and lateral disorder in samples as measured by Raman were correlated (R² = 0.95).     

Fabrication and stimuli response of rice husk-based microcrystalline cellulose particle suspension under electric fields

We report on the electro-responsive electrorheological (ER) properties of microcrystalline cellulose (MCC) particles. It was synthesized from raw rice husk (Downes Rice) through the 3-step preparation of alkali treatment, bleaching, and hydrolysis. The MCC particles with mean particle size about 26 μm were characterized by scanning electron microscopy, Fourier transform infrared spectroscopy and thermal gravimetric analysis. The MCC particles were then dispersed in silicone oil to create an ER fluid; its dramatic electro-responsive phase changes under an applied electric field were observed by an optical microscopy. The effect of electric field strengths on ER performances of the ER fluid were determined using a rotational rheometer equipped with a high-voltage generator from the controlled shear rate mode and dynamic oscillation measurements. The fluid showed typical ER effects of Bingham fluid behavior with yield stress and viscoelastic properties under an applied electric field.     

Structure of cellulose and microcrystalline cellulose from various wood species, cotton and flax studied by X-ray scattering

The structure of microcrystalline cellulose (MCC) made by mild acid hydrolysis from cotton linter, flax fibres and sulphite or kraft cooked wood pulp was studied and compared with the structure of the starting materials. Crystallinities and the length and the width of the cellulose crystallites were determined by wide-angle X-ray scattering and the packing and the cross-sectional shape of the microfibrils were determined by small-angle X-ray scattering. The morphological differences were studied by scanning electron microscopy. A model for the changes in microfibrillar structure between native materials, pulp and MCC samples was proposed. The results indicated that from softwood or hardwood pulp, flax cellulose and cotton linter MCC with very similar nanostructures were obtained with small changes in reaction conditions. The crystallinity of MCC samples was 54–65%. The width and the length of the cellulose crystallites increased when MCC was made. For example, between cotton and cotton MCC the width increased from 7.1 nm to 8.8 nm and the length increased from 17.7 nm to 30.4 nm. However, the longest crystallites were found in native spruce wood (35–36 nm).     

Preparation and properties of zirconia nanotube-supported 12-tungstophosphoric acid catalyst

Zirconia nanotube-supported H₃PW₁₂O₄0 (HPW) catalysts exhibit high catalytic activities in the synthesis of fatty acid ethyl ester.     

The swelling and dissolution of cellulose crystallites in subcritical and supercritical water

The swelling and dissolution phenomena of microcrystalline cellulose (MCC) were investigated in subcritical and supercritical water. Commercial MCC was treated in water at temperatures of 250–380 °C and a pressure of 250 bar for 0.25–0.75 s. As reaction products, undissolved but depolymerised cellulose residue, short-chain cellulose precipitate, water-soluble cello-oligosaccharides and monosaccharides, as well as their degradation products, were detected. The highest yield of the cellulose II precipitate was obtained after a reaction time of 0.25 s at 360 °C. Our hypothesis was that if the crystallites were swollen, the depolymerization pattern would be that of homogeneous reaction and the cellulose Iβ to cellulose II transformation would be observed. The changes in the structure of the undissolved cellulose residue were characterised by size exclusion chromatography, wide-angle X-ray scattering and ¹³C solid-state NMR techniques. In many cases, the cellulose residue samples contained cellulose II; however, due to experimental limitations, it remains unclear whether it was formed through the swelling of crystallites or the partial readsorption of the dissolved cellulose fraction. The molar mass distributions of untreated MCC and after low intensity treatments showed a bimodal shape. After high intensity treatments the high molar mass chains disappeared which indicated a complete swelling or dissolution of the crystallites.     

Hydrothermal treatment of microcrystalline cellulose under mild conditions: characterization of solid and liquid-phase products

Microcrystalline cellulose (MCC) particles were subjected to hydrothermal treatment using an autoclave with temperatures ranging from 200 to 250 °C and reaction times ranging from 20 to 100 min. The structure and chemical composition of the reacted solid phase was analyzed by X-ray diffraction, thermo-gravimetric analysis, FTIR spectroscopy and ¹³C-NMR spectroscopy. The relative composition of the water-soluble products was determined by one-dimensional ¹H-NMR and two-dimensional homo and hetero-nuclear NMR spectroscopy. Within the experimental temperature and treatment time ranges, the crystallinity of the reacted solid phase was found to be mostly dependent on the treatment temperature while the aqueous solution was found to change with both temperature and treatment time. At the maximum temperature employed in this study (250 °C), the solid products are similar to amorphous oxidized carbon with glucose as the main water-soluble product. At lower temperatures the particles are unconverted MCC and the liquid products are primarily levulinic acid, formic acid and acetic acid with smaller quantities of 5-hydroxymethyl-furfural and glucose. Heterogeneous and liquid phase reaction-schemes are proposed to explain the observed solid and water-soluble products as a function of temperature and treatment time.