Experimental study on the performance of a novel structure for two-phase flow distribution in parallel vertical channels

Uniform flow distribution is critical to obtain high thermal performance in many heat and mass transfer devices. It especially plays an important role in a compact heat exchanger. In this paper, a two-phase flow distributor is proposed for the evaporator unit of the plate-fin heat exchanger to alleviate the phase maldistribution in the multiphase flow. Air and water mixture was adopted as two-phase medium and distributions into ten parallel channels were measured in detail. The results show that the proposed distributor can improve the two-phase flow distribution of the plate-fin heat exchanger.     

The study on three-dimensional mathematical model of river bed erosion for water-sediment two-phase flow

Based on the tensor analysis of water-sediment two-phase flow, the basic model equations for clear water flow and sediment-laden flow are deduced in the general curve coordinates for natural water variable-density turbulent flow. Furthermore, corresponding boundary conditions are also presented in connection with the composition and movement of non-uniform bed material. The theoretical results are applied to the calculation of the float open caisson in the construction period and good results are obtained.     

Heat transfer measurements and correlations for air–water flow of different flow patterns in a horizontal pipe

Heat transfer coefficients were measured and new correlations were developed for two-phase, two-component (air and water) heat transfer in a horizontal pipe for different flow patterns. Flow patterns were observed in a transparent circular pipe using an air–water mixture. Visual identification of the flow patterns was supplemented with photographic data, and the results were plotted on the flow regime map proposed by Taitel and Dukler and agreed quite well with each other. A two-phase heat transfer experimental setup was built for this study and a total of 150 two-phase heat transfer data with different flow patterns were obtained under a uniform wall heat flux boundary condition. For these data, the superficial Reynolds number ranged from 640 to 35,500 for the liquid and from 540 to 21,200 for the gas. Our previously developed robust two-phase heat transfer correlation for a vertical pipe with modified constants predicted the horizontal pipe air–water heat transfer experimental data with very good accuracy. Overall the proposed correlations predicted the data with a mean deviation of 1.0% and an rms deviation of 12%.     

Numerical simulation of the modulated flow pattern for vertical upflows by the phase separation concept

The multiphase heat transfer could be enhanced by creating thin liquid film on the wall. The phase separation concept is called due to the separated flow paths of liquid and gas over the tube cross section to yield thin liquid film. Our proposed heat transfer tube consists of an annular region close to the wall and a core region, interfaced by a suspending mesh cylinder in the tube. The heat transfer tube is a multiscale system with micron scale of mesh pores, miniature scale of annular region and macroscale of tube diameter and length. Great effort has been made to link from micron scale to macroscale. The Volume of Fluid (VOF) method simulates air/water two-phase flow for vertical upflow. The three-dimensional system was successfully converted to a two-dimensional one by using three equivalent criteria for mesh pores. The non-uniform base grid generation and dynamic grid adaption method capture the bubble interface. The numerical results successfully reproduce our experimental results. The numerical findings identify the following mechanisms for the enhanced heat transfer: (a) counter-current flow exists with upward flow in the annular region and downward flow in the core region; (b) void fractions are exact zero in the core region and higher in the annular region; (c) the liquid film thicknesses are decreased to 1/6–1/3 of those in the bare tube section; (d) the gas–liquid mixture travels much faster in the annular region than in the bare tube; (e) three-levels of liquid circulation exists: meter-scale bulk liquid circulation, moderate-scale liquid circulation around a single-elongated-ring-slug-bubble, and microliquid circulation following the ring-slug-bubble tails. These liquid circulations promote the fluid mixing over the whole tube length and within the radial direction. The modulated parameters of void fractions, velocities and liquid film thicknesses in the annular region and three-levels of liquid circulation are greatly beneficial for the multiphase heat transfer enhancement.     

Simulations of two-phase flow distribution in communicating parallel channels for a PEM fuel cell

Numerical simulations utilizing computational fluid dynamics (CFD) with a volume of fluid (VOF) method has been employed to investigate two-phase flow distribution in inter-connected parallel flow channels. The interconnections resemble gas and liquid communications in fuel cell flow fields due to the inherent or artificial structures of gas diffusion layers (GDLs). The simulation results showed that communication between parallel channels could have a great impact on the two-phase flow pattern, gas and water distribution and flow maldistribution. Wide communication channels provide a pathway for gas to short-circuit the liquid, leading to a worsened gas flow distribution. However, when the communication channels are narrow enough, they are helpful for mitigating the flow maldistribution by redistributing the liquid among the parallel flow channels through the communication channels. The simulation results were also verified by comparing the predicted and measured normalized pressure drop and the gas flow ratios at the entrance section of experimental parallel channels.     

Fluctuation characteristics of two-phase flow splitting at a vertical impacting T-junction

In order to investigate the fluctuation characteristics of two-phase flow splitting at a T-junction, particular attention was paid on Churn flow which had the strongest fluctuation comparing with bubble flow and annular flow. The main tube of the T-junction was vertical and the two branches were horizontal. All three pipes connecting to the junction were of 15 mm inner diameter. A statistical analysis based on Root Mean Square (RMS) was applied to temporal differential pressure signals and gas flow rate signals. The Power Spectral Density (PSD) was also employed to reveal their peculiar features in frequency domain as well. The effects of the extraction flow ratio and the gas and liquid superficial velocity upstream on fluctuation characteristics of gas-liquid two-phase flow splitting at the T-junction were investigated in detail. It is found that there is a wide fluctuation in both differential pressure and gas flow rate downstream at every extraction ratio (W₃/W₁) and the fluctuation intensity increases as W₃/W₁ increasing. It is also made clear that increasing either water superficial velocity or gas superficial velocity in inlet causes fluctuation to become more intensive.     

Two-phase flow instabilities in a silicon microchannels heat sink

Two-phase flow instabilities are highly undesirable in microchannels-based heat sinks as they can lead to temperature oscillations with high amplitudes, premature critical heat flux and mechanical vibrations. This work is an experimental study of boiling instabilities in a microchannel silicon heat sink with 40 parallel rectangular microchannels, having a length of 15 mm and a hydraulic diameter of 194 μm. A series of experiments have been carried out to investigate pressure and temperature oscillations during the flow boiling instabilities under uniform heating, using water as a cooling liquid. Thin nickel film thermometers, integrated on the back side of a heat sink with microchannels, were used in order to obtain a better insight related to temperature fluctuations caused by two-phase flow instabilities. Flow regime maps are presented for two inlet water temperatures, showing stable and unstable flow regimes. It was observed that boiling leads to asymmetrical flow distribution within microchannels that result in high temperature non-uniformity and the simultaneously existence of different flow regimes along the transverse direction. Two types of two-phase flow instabilities with appreciable pressure and temperature fluctuations were observed, that depended on the heat to mass flux ratio and inlet water temperature. These were high amplitude/low frequency and low amplitude/high frequency instabilities. High speed camera imaging, performed simultaneously with pressure and temperature measurements, showed that inlet/outlet pressure and the temperature fluctuations existed due to alternation between liquid/two-phase/vapour flows. It was also determined that the inlet water subcooling condition affects the magnitudes of the temperature oscillations in two-phase flow instabilities and flow distribution within the microchannels.     

Equal quality distribution of gas–liquid two-phase flow by partial separation method

This paper proposes a new method for equal quality distribution of gas–liquid two-phase flow by partial separate-phase distribution with a dual-header distributor. The upper and liquid (lower) headers are interconnected with five vertical downward arms. A gas–liquid two-phase mixture enters the distributor from the upper header where most of the liquid of the mixture is removed through the downward arms into the liquid header. Hence, firstly, the remaining gas-rich fluid can be uniformly distributed into the outlet branches, and then secondly, the liquid collected in the liquid header can be uniformly re-distributed into the individual outlet branches. Because both distribution processes are conducted in the condition of single or near single-phase flow, mal-distribution of the two-phase flow is essentially eliminated, and a satisfactory equal quality distribution of gas–liquid two-phase flow is reached. Experiments were conducted in an air–water two-phase flow test loop. The inner diameter of the inlet pipe was 60 mm, the superficial velocity ranges of gas and liquid were 3–32 m/s and 0.02–0.17 m/s respectively, and the quality ranged from 0.02 to 0.44. The flow pattern in the inlet pipe included stratified flow, wavy stratified, slug flow, and annular flow. The experimental results showed that this new method could significantly improve the distribution performance of the two-phase flow. The maximum quality deviation between each outlet branch and the inlet pipe is less than ±1% under the conditions of stratified, wavy stratified and slug flows in the upper header, and less than ±5% in annular flow.     

Prediction of amount of entrained droplets in vertical annular two-phase flow

Prediction of amount of entrained droplets or entrainment fraction in annular two-phase flow is essential for the estimation of dryout condition and analysis of post dryout heat transfer in light water nuclear reactors and steam boilers. In this study, air–water and organic fluid (Freon-113) annular flow entrainment experiments have been carried out in 9.4 and 10.2 mm diameter test sections, respectively. Both the experiments covered three distinct pressure conditions and wide range of liquid and gas flow conditions. The organic fluid experiments simulated high pressure steam–water annular flow conditions. In each experiment, measurements of entrainment fraction, droplet entrainment rate and droplet deposition rate have been performed by using the liquid film extraction method. A simple, explicit and non-dimensional correlation developed by Sawant [Sawant, P.H., Ishii, M., Mori, M., 2008. Droplet entrainment correlation in vertical upward co-current annular two-phase flow. Nucl. Eng. Des. 238 (6), 1342–1352] for the prediction of entrainment fraction is further improved in this study in order to account for the existence of critical gas and liquid flow rates below which no entrainment is possible.Additionally, a new correlation is proposed for the estimation of minimum liquid film flow rate at the maximum entrainment fraction condition. The improved correlation successfully predicted the newly collected air–water and Freon-113 entrainment fraction data. Furthermore, the correlations satisfactorily compared with the air–water, helium–water and air–genklene experimental data measured by Willetts [Willetts, I.P., 1987. Non-aqueous annular two-phase flow. D.Phil. Thesis, University of Oxford]. However, comparison of the correlations with the steam–water data available in literature showed significant discrepancies. It is proposed that these discrepancies might have been caused due to the inadequacy of the liquid film extraction method used to measure the entrainment fraction or due to the change in mechanism of entrainment under high liquid flow conditions.     

The effect of magnetic field on two-phase liquid metal flow

In this paper, the basic equations of two-phase liquid metal flow in a magnetic field are derived, and specifically, two-phase liquid metal MHD flow in a rectangular channel is studied, and the expressions of velocity distribution of liquid and gas phases and the ratioK ₀ of the pressure drop in two-phase MHD flow to that in single-phase are derived. Results of calculation show that the ratioK ₀ is smaller than unity and decreases with increasing void fraction and Hartmann number because the effective electrical conductivity in the two-phase case decreases. The Project is supported by the National Natural Science Foundation of China.     

Multiphase flow model developed for simulating gas hydrate transport in horizontal pipe

The hydrate formation or dissociation in deep subsea flow lines is a challenging problem in oil and gas transport systems. The study of multiphase flows is complex while necessary due to the phase changes (i.e., liquid, solid, and gas) that occur with increasing the temperature and decreasing the pressure. A one-dimensional multiphase flow model coupled with a transient hydrate kinetic model is developed to study the characteristics of the multiphase flows for the hydrates formed by the phase changes in the pipes. The multiphase flow model is derived from a multi-fluid model, while has been widely used in modelling multiphase flows. The heat convection between the fluid and the ambient through the pipe wall is considered in the energy balance equation. The developed multiphase flow model is used to simulate the procedure of the hydrate transport. The results show that the formation of the hydrates can cause hold-up oscillations of water and gas.     

Lattice Boltzmann modeling of transport phenomena in fuel cells and flow batteries

Fuel cells and flow batteries are promising technologies to address climate change and air pollution problems. An understanding of the complex multiscale and multiphysics transport phenomena occurring in these electrochemical systems requires powerful numerical tools. Over the past decades, the lattice Boltzmann(LB) method has attracted broad interest in the computational fluid dynamics and the numerical heat transfer communities, primarily due to its kinetic nature making it appropriate for modeling complex multiphase transport phenomena. More importantly, the LB method fits well with parallel computing due to its locality feature, which is required for large-scale engineering applications. In this article, we review the LB method for gas–liquid two-phase flows, coupled fluid flow and mass transport in porous media, and particulate flows. Examples of applications are provided in fuel cells and flow batteries. Further developments of the LB method are also outlined.     

曝气速度对曝气池流场影响的数值模拟分析

采用欧拉-欧拉多相流模型,辅以RNG k-ε湍流模型对一简化的推流式曝气池进行了数值模拟,控制方程采用有限体积法离散,并采用PISO(Pressure-Implicit with Splitting of Operators)算法求解.通过模拟得到了不同曝气速度下曝气池特征断面的气相体积分数、气液两相速度的分布规律以及...     

Separated two-phase flow in a nozzle

This work was performed to extend and further test the method of handling separated two-phase flow by studying each phase separately and, particularly, by placing emphasis on the study of the gas phase with interface transport expressions showing the influence of the liquid phase on it. A one-dimensional flow model for accelerating flows was used in conjunction with experimental data to obtain the pressure distribution and velocity distribution in a converging nozzle for several values of flow quality and nozzle inlet stagnation pressure. The results tend to support the use of the model (which includes the assumption that the gas is in critical flow when the two-phase mixture is in critical flow) and give some insight regarding the nature of the liquid distribution near the nozzle throat.     

Simulation of Gas Dipole Tests in Fractures at the Intermediate Scale Using a New Upscaling Method

A high-level radioactive waste disposal site may lead to gas generation by different physical mechanisms. As these sites are to be located in areas with low water flow, any small amount of gas can lead to relative high gas pressures, so that multiphase flow analysis becomes relevant. The movement of gas and water through the system has two important implications. Firstly, water flow takes place in unsaturated conditions, and thus travel times of the radioactive particles transported are affected; and secondly, gas can also carry radioactive particles. Therefore, one of the key points in such studies is the time when gas would break through the biosphere under a number of different flow conditions. In fractured zones, gas would flow preferentially through the most conductive features. We consider a two-dimensional system representing an isolated fracture. In each point we assign a local porosity and permeability and a local pressure-saturation relationship. A dipole (injector-producer) gas flow system is generated and the variation in water saturation is studied. A simple method is proposed for obtaining upscaled values for several parameters involved in two-phase flow. It is based on numerical simulation on a block scale assuming steady-state conditions and absence of capillary pressure gradients. The proposed method of upscaling is applied to simulate a dipole test using a coarser grid than that of the reference field. The comparison between the results in both scales shows an encouraging agreement.     

Turbulence structure of air-water bubbly flow—II. local properties

Microstructure was studied experimentally in air-water two-phase bubbly flow flowing upward in a vertical pipe of 60 mm diameter under atmospheric pressure. The results indicate that over a large portion of fully-developed bubbly flow the phases, the velocities of bubbles and water, and the ratio between the velocities of the phases have fairly flat radial profiles. In the wall region a maximum void fraction was observed. Spectra of the velocities of bubbles and water showed a Poisson distribution and a normal distribution function, respectively. The experimental evidence indicated a trend for the turbulent intensity to decrease first with increasing gas flow rate for constant water velocity and to increase again with a further increase in the gas flow rate. This phenomenon was more significant for a higher water velocity.     

井筒气液两相流对致密气压裂水平井试井的影响

多段压裂水平井技术是目前开采致密气最常用的方法之一,在致密气压裂水平井试井测试中常常伴随着一定的产水量,井筒气液两相流会增加井筒流体的流动阻力,加大井筒流体流动对试井解释的影响.为了明确井筒气液两相流对致密气藏压裂水平井试井的影响,提高产水致密气压裂水平井的试井解释精度,建立了一种井筒气液两相流与地层渗流耦合的试井模型,采用数值方法对模型进行求解,获得了考虑井筒气液两相流的压裂水平井试井理论曲线、压力场分布及裂缝产量分布.研究结果表明:井筒气液两相流会增加试井理论曲线中压力和压力导数值,造成靠近入窗点的压力扩散要快于远离入窗点的压力扩散,引起靠近入窗点的裂缝产量要高于远离入窗点的裂缝产量.现场实例分析进一步说明,不考虑井筒两相流可能会对产水压裂水平井的试井解释结果产生很大误差,主要表现为水平井筒假设为无限大导流能力会使得拟合得到的表皮系数偏大,将测试点视为入窗点会使得拟合得到的原始地层压力偏小.所建立的考虑井筒两相流的压裂水平井试井模型为产水致密气井试井资料的正确解释提供了重要技术保障.      

A two-phase, two-component model for vertical upward gas-liquid annular flow

In this paper, a new two-fluid two-component computational fluid dynamics (CFD) model is developed to simulate vertical upward two-phase annular flow. The two-phase VOF scheme is utilized to model the roll wave flow, and the gas core is described by a two-component phase consisting of liquid droplets and gas phase. The entrainment and deposition processes are taken into account by source terms of the governing equations. Unlike the previous models, the newly developed model includes the effect of liquid roll waves directly determined from the CFD code, which is able to provide more detailed and, the most important, more self-standing information for both the gas core flow and the film flow as well as their interactions. Predicted results are compared with experimental data, and a good agreement is achieved.     

Numerical calculations for two-phase jet flow of a mixture of pulverized-coal and gas

In this paper, Euler-Lagrange type equations are used to describe the jet flow of a mixture of pulverized-coal and gas, which is an unsteady axisymmetric two-phase flow. By means of the finite-difference method, the coal particle's distribution, velocity and trajectory in the flow field are obtained. The coal particles are represented by a finite number of computational particles. Each particle's diameter is randomly assigned according to a given distribution. The states of the computational particles are different from each other. Turbulence is accounted for in a stochastic model. Explicit time-splitting scheme is used to calculate the strongly coupling interphase term. The numerical results are reasonable. The comparison between the numerical results and the experiment data for the case of the oil droplet injection shows good agreement. This numerical technique can be extended to the calculation of other two-phase flows of dilute particles or a droplet system. Mr. Mei Renwei also participated in the work of this paper.