Preparation and surface characterization of Pt–Au/C cathode catalysts with ceria modification for oxygen reduction reaction

Alloy catalysts of Pt₅₀Au₅₀/Ce_xC with various Ce additions (x) were prepared for the oxygen reduction reaction (ORR). The characterization of the alloy structures, surface species, and electro-catalytic activities of prepared alloy catalysts were performed by XRD, temperature-programmed reduction (TPR), and rotating disc electrode (RDE) technique, respectively. The ORR activity of Pt₅₀Au₅₀/C alloy catalyst with a promotion of 15% CeO₂ was enhanced significantly in comparison to the commercial Pt/C catalyst within the mixed kinetic-diffusion control region. The addition of CeO₂ decreased the particle sizes, increased the dispersion and enhanced the surface segregation of Pt which resulting in an alloy surface with a moderate oxophilicity on alloy catalysts.     

One-step synthesis of carbon-supported Pd–Pt alloy electrocatalysts for methanol tolerant oxygen reduction

A facile, one-step reduction route was developed to synthesize Pd-rich carbon-supported Pd–Pt alloy electrocatalysts of different Pd/Pt atomic ratios. As-prepared Pd–Pt/C catalysts exhibit a single phase fcc structure and an expansion lattice parameter. Comparison of the oxygen reduction reaction (ORR) on the Pd–Pt/C alloy catalysts indicates that the Pd₃Pt₁/C bimetallic catalyst exhibits the highest ORR activity among all the Pd–Pt alloy catalysts and shows a comparative ORR activity with the commercial Pt/C catalyst. Moreover, all the Pd–Pt alloy catalysts exhibited much higher methanol tolerance during the ORR than the commercial Pt/C catalyst. High methanol tolerance of the Pd–Pt alloy catalysts could be attributed to the weak adsorption of methanol induced by the composition effect, to the presence of Pd atoms and to the formation of Pd-based alloys.     

Single-Cu-atoms anchored on 3D macro-porous carbon matrix as efficient catalyst for oxygen reduction and Pt co-catalyst for methanol oxidation

Single metal atoms immobilized on a carbon substrate are of great potential for enhancing the catalytic activities for oxygen reduction and methanol oxidation reactions（ORR/MOR） owing to the maximized atom utilization. Herein, single copper atoms（SCAs） are loaded on macro-porous nitrogen-doped carbon（Cu-NC） derived from zeolitic imidazolate framework-8（ZIF-8）, which are used as catalysts for ORR and Pt-supports for MOR. For ORR, the catalyst marked as Cu-NC-3 exhibits a higher peak potential of ...     

Optimizing the Size of Platinum Nanoparticles for Enhanced Mass Activity in the Electrochemical Oxygen Reduction Reaction

High oxygen reduction (ORR) activity has been for many years considered as the key to many energy applications. Herein, by combining theory and experiment we prepare Pt nanoparticles with optimal size for the efficient ORR in proton‐exchange‐membrane fuel cells. Optimal nanoparticle sizes are predicted near 1, 2, and 3 nm by computational screening. To corroborate our computational results, we have addressed the challenge of approximately 1 nm sized Pt nanoparticle synthesis with a metal–organic framework (MOF) template approach. The electrocatalyst was characterized by HR‐TEM, XPS, and its ORR activity was measured using a rotating disk electrode setup. The observed mass activities (0.87±0.14 A mg_Pt^?1) are close to the computational prediction (0.99 A mg_Pt^?1). We report the highest to date mass activity among pure Pt catalysts for the ORR within similar size range. The specific and mass activities are twice as high as the Tanaka commercial Pt/C catalysis.     

Pt4ZrO2/C cathode catalyst for improved durability in high temperature PEMFC based on H3PO4 doped PBI

In this paper, Pt₄ZrO₂/C was prepared and compared with commercial Pt/C (46.6 wt.% TKK) in terms of the durability as cathode catalyst in a high temperature proton exchange membrane fuel cell (PEMFC) based on H₃PO₄ doped polybenzimidazole (PBI) by a potential sweep test. The catalysts before and after the potential sweep test were characterized by rotating disk electrode (RDE), X-ray diffraction (XRD), transmission electron microscopy (TEM) and inductively coupled plasma-atomic emission spectroscopy (ICP-AES). After 3000 cycles potential sweep test, the overall performance loss of the Pt₄ZrO₂/C membrane electrode assembly (MEA) was less than that of the Pt/C MEA. The RDE results demonstrated that the oxygen reduction reaction (ORR) activity of the as-prepared Pt₄ZrO₂/C is nearly the same as TKK-Pt/C. The XRD and TEM results showed that Pt₄ZrO₂/C catalyst presented higher sintering resistance than commercial Pt/C catalyst during the potential sweep test. This may be attributed to the addition of ZrO₂, which acts an anchor to inhibit the adjacent platinum particles to agglomerate. The ICP-AES results of Pt₄ZrO₂/C cathode catalyst before and after the potential sweep test showed that the composition of Pt and Zr were very near the nominal atomic ratio of Pt:Zr, which reflected that Pt₄ZrO₂/C catalyst had a good stability during the potential sweep test. In brief, the preliminary results indicate that Pt₄ZrO₂/C catalyst is a good candidate of Pt/C catalyst in high temperature PEMFC based on H₃PO₄ doped PBI for achieving longer cell life-time and higher cell performance.     

Inducing Covalent Atomic Interaction in Intermetallic Pt Alloy Nanocatalysts for High-Performance Fuel Cells

The harsh working environments of proton exchange membrane fuel cells (PEMFCs) pose huge challenges to the stability of Pt-based alloy catalysts. The widespread presence of metallic bonds with significantly delocalized electron distribution often lead to component segregation and rapid performance decay. Here we report L1₀−Pt₂CuGa intermetallic nanoparticles with a unique covalent atomic interaction between Pt−Ga as high-performance PEMFC cathode catalysts. The L1₀−Pt₂CuGa/C catalyst shows superb oxygen reduction reaction (ORR) activity and stability in fuel cell cathode (mass activity=0.57 A mg_Pt⁻¹ at 0.9 V, peak power density=2.60/1.24 W cm⁻² in H₂-O₂/air, 28 mV voltage loss at 0.8 A cm⁻² after 30 000 cycles). Theoretical calculations reveal the optimized adsorption of oxygen intermediates via the formed biaxial strain on L1₀−Pt₂CuGa surface, and the durability enhancement stems from the stronger Pt−M bonds than those in L1₁−PtCu resulted from Pt−Ga covalent interactions.     

Structural and Electronic Effects of Carbon‐Supported PtxPd1−x Nanoparticles on the Electrocatalytic Activity of the Oxygen‐Reduction Reaction and on Methanol Tolerance

We report a systematic investigation on the structural and electronic effects of carbon‐supported Pt_xPd_1?x bimetallic nanoparticles on the oxygen reduction reaction (ORR) and methanol oxidation reaction (MOR) in acid electrolyte. Pt_xPd_1?x/C nanocatalysts with various Pt/Pd atomic ratios (x=0.25, 0.5, and 0.75) were synthesized by using a borohydride‐reduction method. Rotating‐disk electrode measurements revealed that the Pt₃Pd₁/C nanocatalyst has a synergistic effect on the ORR, showing 50 % enhancement, and an antagonistic effect on the MOR, showing 90 % reduction, relative to JM 20 Pt/C on a mass basis. The extent of alloying and Pt d‐band vacancies of the Pt_xPd_1?x/C nanocatalysts were explored by extended X‐ray absorption fine‐structure spectroscopy (EXAFS) and X‐ray absorption near‐edge structure spectroscopy (XANES). The structure–activity relationship indicates that ORR activity and methanol tolerance of the nanocatalysts strongly depend on their extent of alloying and d‐band vacancies. The optimal composition for enhanced ORR activity is Pt₃Pd₁/C, with high extent of alloying and low Pt d‐band vacancies, owing to favorable O? O scission and inhibited formation of oxygenated intermediates. MOR activity also shows structure dependence. For example, Pt₁Pd₃/C with Pt_rich?corePd_rich?shell structure possesses lower MOR activity than the Pt₃Pd₁/C nanocatalyst with random alloy structure. Herein, extent of alloying and d‐band vacancies reveal new insights into the synergistic and antagonistic effects of the Pt_xPd_1?x/C nanocatalysts on surface reactivity.     

Carbon‐Supported Divacancy‐Anchored Platinum Single‐Atom Electrocatalysts with Superhigh Pt Utilization for the Oxygen Reduction Reaction

Maximizing the platinum utilization in electrocatalysts toward oxygen reduction reaction (ORR) is very desirable for large‐scale sustainable application of Pt in energy systems. A cost‐effective carbon‐supported carbon‐defect‐anchored platinum single‐atom electrocatalysts (Pt₁/C) with remarkable ORR performance is reported. An acidic H₂/O₂ single cell with Pt₁/C as cathode delivers a maximum power density of 520 mW cm^?2 at 80 °C, corresponding to a superhigh platinum utilization of 0.09 g_Pt kW^?1. Further physical characterization and density functional theory computations reveal that single Pt atoms anchored stably by four carbon atoms in carbon divacancies (Pt‐C₄) are the main active centers for the observed high ORR performance.     

片状碳载金属纳米颗粒复合物的制备及其氧还原电活性

将双氰胺、蔗糖与酞菁铁(钴)的混合物通过简单热解法,制备出Co/C-N、Fe/C-N和Fe-Co/C-N纳米复合物。随后利用热还原法,将少量铂沉积于Co/C-N上得到片状碳负载的Co-Pt纳米颗粒Co-Pt/C-N。对样品进行了详细表征,并研究了其在全域pH范围内(酸性、中性与碱性溶液)中的氧还原反应(ORR)活性。结果表明,Co/C-N具有比Fe/C-N和Fe-Co/C-N更高的ORR起始电位和半波电位,并且在碱性和中性溶液中,Co/C-N表现出比Pt/C更强的ORR电活性;在酸性溶液中,铂负载量(质量分数)8.1%的Co-Pt/C-N表现出与Pt/C相近的ORR起始与半波电位。催化剂优异的电活性主要归因于片状碳形成的三维结构、金属纳米颗粒的均匀分布以及丰富的吡啶氮。     

Low‐Pt Loaded on a Vanadium Nitride/Graphitic Carbon Composite as an Efficient Electrocatalyst for the Oxygen Reduction Reaction

The high cost of platinum electrocatalysts for the oxygen reduction reaction (ORR) has hindered the commercialization of fuel cells. An effective support can reduce the usage of Pt and improve the reactivity of Pt through synergistic effects. Herein, the vanadium nitride/graphitic carbon (VN/GC) nanocomposites, which act as an enhanced carrier of Pt nanoparticles (NPs) towards ORR, have been synthesized for the first time. In the synthesis, the VN/GC composite could be obtained by introducing VO₃^? and [Fe(CN)₆]^4? ions into the polyacrylic weak‐acid anion‐exchanged resin (PWAR) through an in‐situ anion‐exchanged route, followed by carbonization and a subsequent nitridation process. After loading only 10 % Pt NPs, the resulting Pt‐VN/GC catalyst demonstrates a more positive onset potential (1.01 V), higher mass activity (137.2 mA mg^?1), and better cyclic stability (99 % electrochemical active surface area (ECSA) retention after 2000 cycles) towards ORR than the commercial 20 % Pt/C. Importantly, the Pt‐VN/GC catalyst mainly exhibits a 4 e^?‐transfer mechanism and a low yield of peroxide species, suggesting its potential application as a low‐cost and highly efficient ORR catalyst in fuel cells.     

Oxygen reduction reaction activity of monodispersed Pt nanoparticles-loaded carbon black catalyst prepared with a Pt carbonyl cluster anion

Pt nanoparticles-loaded carbon black (CB) was prepared from Pt carbonyl cluster complexes, and had much narrower size distribution than commercial Pt nanoparticles/CB. In the former the monodispersed Pt nanoparticles were highly dispersed on CB without aggregation even at high Pt loading of 80 wt.%. Hydrodynamic voltammograms in O₂-saturated 0.05 M H₂SO₄ solution at 30 °C showed that the onset potential of oxygen reduction reaction (ORR) current for the monodispersed Pt nanoparticles/CB electrode was more positive than that for a polycrystalline Pt electrode and similar to that for the commercial Pt nanoparticles/CB electrode. Moreover, the mass activity for ORR for the monodispersed Pt nanoparticles/CB electrode was ca. 4.9 times higher than that for the commercial Pt nanoparticles/CB electrode, clearly indicating that the control of size distribution of Pt nanoparticles is meaningful for reducing the Pt consumption.     

Dealloyed carbon-supported PtAg nanostructures: Enhanced electrocatalytic activity for oxygen reduction reaction

Dealloyed PtAg/C nanostructures, prepared by selective electrochemical etching of Ag in 0.5 M H₂SO₄ from a series of alloyed Pt_mAg/C samples with atomic Pt/Ag ratio m = 0.1, 0.5, 1.0 and 1.5, were employed as cathode electrocatalysts for oxygen reduction reaction (ORR) in 0.5 M KOH. Compared with their as-prepared counterpart alloy catalysts, the dealloyed catalysts showed higher half-wave potentials (E_1/2) and significantly higher Pt mass-specific activity (MSA) data. The intrinsic activity (IA) of Pt increased more or less after the dealloying treatment but was strongly dependent on the composition (m) of the alloyed sample. The Pt IA numbers were comparable for the dealloyed catalysts derived from Pt_mAg/C of m = 0.5, 1.0 and 1.5, which were nearly twice that for E-TEK Pt/C catalyst and 3 times that for the dealloyed catalyst derived from Pt_0.1Ag/C.     

Relating the Composition of PtxRu100−x/C Nanoparticles to Their Structural Aspects and Electrocatalytic Activities in the Methanol Oxidation Reaction

A controlled composition‐based method—that is, the microwave‐assisted ethylene glycol (MEG) method—was successfully developed to prepare bimetallic Pt_xRu_100?x/C nanoparticles (NPs) with different alloy compositions. This study highlights the impact of the variation in alloy composition of Pt_xRu_100?x/C NPs on their alloying extent (structure) and subsequently their catalytic activity towards the methanol oxidation reaction (MOR). The alloying extent of these Pt_xRu_100?x/C NPs has a strong influence on their Pt d‐band vacancy and Pt electroactive surface area (Pt ECSA); this relationship was systematically evaluated by using X‐ray absorption (XAS), scanning electron microscopy (SEM) coupled with energy dispersive X‐ray spectroscopy (EDX), transmission electron microscopy (TEM), density functional theory (DFT) calculations, and electrochemical analyses. The MOR activity depends on two effects that act in cooperation, namely, the number of active Pt sites and their activity. Here the number of active Pt sites is associated with the Pt ECSA value, whereas the Pt‐site activity is associated with the alloying extent and Pt d‐band vacancy (electronic) effects. Among the Pt_xRu_100?x/C NPs with various Pt:Ru atomic ratios (x=25, 50, and 75), the Pt₇₅Ru₂₅/C NPs were shown to be superior in MOR activity on account of their favorable alloying extent, Pt d‐band vacancy, and Pt ECSA. This short study brings new insight into probing the synergistic effect on the surface reactivity of the Pt_xRu_100?x/C NPs, and possibly other bimetallic Pt‐based alloy NPs.     

Bulk-like Pt(100)-oriented Ultrathin Surface: Combining the Merits of Single Crystals and Nanoparticles to Boost Oxygen Reduction Reaction

Single crystal surfaces with highly coordinated sites very often hold high specific activities toward oxygen reduction reaction (ORR) and others. Transposing their high specific activity to practical high-surface-area electrocatalysts remains challenging. Here, ultrathin Pt(100) alloy surface is constructed via epitaxial growth. The surface shows 3.1–6.9 % compressive strain and bulk-like characteristics as demonstrated by site-probe reactions and different spectroscopies. Its ORR activity exceeds that of bulk Pt₃Ni(100) and Pt(111) and presents a 19-fold increase in specific activity and a 13-fold increase in mass activity relative to commercial Pt/C. Moreover, the electrochemically active surface area (ECSA) is increased by 4-fold compared to traditional thin films (e.g. NSTF), which makes the catalyst more tolerant to voltage loss at high current densities under fuel cell operation. This work broadens the family of extended surface catalysts and highlights the knowledge-driven approach in the development of advanced electrocatalysts.     

Key Factors for Simultaneous Improvements of Performance and Durability of Core‐Shell Pt3Ni/Carbon Electrocatalysts Toward Superior Polymer Electrolyte Fuel Cell

It remains a big challenge to remarkably improve both oxygen reduction reaction (ORR) activity and long‐term durability of Pt?M bimetal electrocatalysts simultaneously in the harsh cathode environment toward widespread commercialization of polymer electrolyte fuel cells (PEFC). In this account we found double‐promotional effects of carbon micro coil (CMC) support on ORR performance and durability of octahedral Pt₃Ni nanoparticles (Oh Pt₃Ni/CMC). The Oh Pt₃Ni/CMC displayed remarkable improvements of mass activity (MA; 13.6 and 34.1 times) and surface specific activity (SA; 31.3 and 37.0 times) compared to those of benchmark Pt/C (TEC10E20E) and Pt/C (TEC10E50E‐HT), respectively. Notably, the Oh Pt₃Ni/CMC revealed a negligible MA loss after 50,000 triangular‐wave 1.0–1.5 V_RHE (startup/shutdown) load cycles, contrasted to MA losses of 40 % (TEC10E20E) and 21.5 % (TEC10E50E‐HT) by only 10,000 load cycles. It was also found that the SA increased exponentially with the decrease in the CO stripping peak potential in a series of Pt?M/carbon (M: Ni and Co), which predicts a maximum SA at the curve asymptote. Key factors for simultaneous improvements of performance and durability of core‐shell Pt₃Ni/carbon electrocatalysts toward superior PEFC is also discussed.     

Synthesis of Pt3Ni-based functionalized MWCNTs to enhance electrocatalysis for PEM fuel cells

Nanoscale Pt₃Ni/functionalized multiwalled carbon nanotubes (FMWCNTs) catalysts, successfully synthesized by anchoring nickel–platinum alloy nanoparticles on FMWCNTs, are presented in this paper. Compared with conventional commercial Pt/C catalysts, the preliminary results revealed that the Pt₃Ni/FMWCNTs catalysts demonstrated not only higher specific activity for oxygen reduction reaction (ORR) but also outstanding stability. The enhancement in the stability of the Pt₃Ni/FMWCNTs catalysts is believed to be due to the anchor effects in Pt₃Ni alloy structure, the stronger interaction between Pt₃Ni alloy nanoparticles and FMWCNTs, and the “π sites” anchoring centers for metal nanoparticles from CNTs with high graphite.     

FeNi Nanoparticles Coated on N-doped Ultrathin Graphene-like Nanosheets as Stable Bifunctional Catalyst for Zn-Air Batteries

High-performance and low-cost bifunctional catalysts are crucial to energy conversion and storage devices. Herein, a novel oxygen electrode catalyst with high oxygen evolution reaction and oxygen reduction reaction (OER/ORR) performance is reported based on bimetal FeNi nanoparticles anchored on N-doped graphene-like carbon (FeNi/N−C). The complete 2D ultrathin carbon nanosheet is induced by etching and stripping of molten sodium chloride and its ions in the carbonization process at suitable temperature. The obtained FeNi/N−C catalyst exhibits rapid reaction kinetics for OER, efficient four electron transfer for ORR, and outstanding bifunctional performance with reversible oxygen electrode index of 0.87 V for OER/ORR. Zn-air batteries with a high open-circuit voltage of 1.46 V and a stable discharge voltage of 1.23 V are assembled using liquid electrolytes, zinc sheet as Zn-electrode and FeNi/N−C coating on carbon cloth as air-electrode. The specific capacity is as high as 816 mAh g⁻¹ and there is extremely little decay after charge-discharge cycle time of 275 h for the FeNi/N−C as oxygen electrode catalyst in Zn-air battery, which are much better than that assembled with Pt/C−RuO₂ catalyst.     

Microwave-irradiated synthesized platinum nanoparticles/carbon nanotubes for oxidative determination of trace arsenic(III)

Platinum nanoparticles/carbon nanotubes (Pt_nano/CNTs) were rapidly synthesized by microwave radiation, and applied for the oxidative determination of arsenic(III). The transmission electron microscopy (TEM) revealed the size of synthesized Pt nanoparticles with nominal diameter of 15 ± 3 nm. Pt_nano/CNTs modified glassy carbon electrode (Pt_nano/CNTs/GCE) exhibited better performance for arsenic(III) analysis than that of Pt nanoparticles modified GCE (Pt_nano/GCE) by electrochemical deposition or Pt foil electrode. Excellent reproducibility of the Pt_nano/CNTs/GCE was obtained with the relative standard deviation (RSD) of 3.5% at 20 repeated analysis of 40 μM As(III), while the RSD was 9.8% for Pt_nano/GCE under the same conditions. The limit of determination (LOD) of the Pt_nano/CNTs/GCE was 0.12 ppb, which was 1–2 orders of magnitude lower than that of Pt_nano/GCE or Pt foil electrode.     

High performance Fe and N-codoped graphene quantum dot supported Pd3Co catalyst with synergistically improved oxygen reduction activity and great methanol tolerance

Designing high-performance and durable non-platinum catalysts as oxygen reduction reaction (ORR) catalysts is still a major barrier of fuel cell commercialization. In this work, simple hydrothermal and impregnation routes were applied to prepare non-platinum Pd-Co bimetallic nano-catalysts such as Fe-N doped graphene quantum dot (Fe-N-GQD) supported Pd₃Co (Pd₃Co/Fe-N-GQD 10 wt%), carbon supported Pd₃Co/C (10 wt%), graphene quantum dot supported Pd₃Co/C (10 wt%). The synthesized catalysts were physico-chemically characterized by X-ray diffraction (XRD), Raman spectroscopy, transmission electronmicroscopy (TEM), and X-ray photoelectron spectroscopy (XPS). The electrochemical investigation was carried out in three electrode half-cell system to evaluate the catalyst activity for oxygen reduction reaction (ORR), the tolerance to methanol crossover and durability. In comparison to commercial Pt/C (ETEK, 20 wt%), the Pd₃Co/Fe-N-GQD with lower weight percentage catalyst (∼10 wt%) displayed comparable electrocatalytic activity toward ORR with even higher methanol-tolerance capability and durability. The fabricated Pd₃Co/Fe-N-GQD with (10 wt %) metal loading exhibited only 20% lower activity than Pt/C (ETEK, 20 wt%) toward ORR. Nevertheless the durability study of the catalyst in acidic media showed that the Pd₃Co/Fe-N-GQD preserve 40% of its activity while Pt/C (ETEK, 20 wt%) exhibited only 20% of its initial catalytic activity for ORR. Moreover the activity loss in the presence of methanol (0.1 M) was obtained for Pt/C (ETEK, 20 wt%) and Pd₃Co/Fe-N-GQD 35% and 14%, respectively. To investigate the role of catalyst support, catalytic activities of Pd₃Co/Fe-N-GQD, Pd₃Co/C, Pd₃Co/GQD and Pd/Fe-N-GQD were compared. The results demonstrated superior catalytic activity of Pd₃Co/Fe-N-GQD which could be related to the cocatalytic role of Fe-N-GQD due to the presence numerous of active sites exposed to the reactants.     

Combinatorial screening of ternary Pt–Ni–Cr catalysts for methanol electro-oxidation

Methanol electro-oxidation activity of ternary Pt–Ni–Cr system was studied by using a combinatorial screening method. A Pt–Ni–Cr thin-film library was prepared by sputtering and quickly characterized by a multichannel multielectrode analyzer. Among the 63 different composition thin-film catalysts, Pt₂₈Ni₃₆Cr₃₆ showed the highest methanol electro-oxidation activity and good stability. This new composition was also studied in its powder form by synthesizing and characterizing Pt₂₈Ni₃₆Cr₃₆/C catalyst. In chronoamperometry testing, the Pt₂₈Ni₃₆Cr₃₆/C catalyst exhibited “decay-free” behavior during 600 s operation by keeping its current density up to 97.1% of its peak current density, while the current densities of Pt/C and Pt₅₀Ru₅₀/C catalysts decreased to 14.0% and 60.3% of their peak current densities, respectively. At 600 s operation, current density of the Pt₂₈Ni₃₆Cr₃₆/C catalyst was 23.8 A g_{noble metal}⁻¹, while that of those of the Pt/C and Pt₅₀Ru₅₀/C catalysts were 2.74 and 18.8 A g_{noble metal}⁻¹, respectively.