Experimental studies on the geometrical characteristics determining the system behavior of surface tension autooscillations

Autooscillation of the surface tension is a phenomenon related to Marangoni instability periodically arising and fading by dissolution of a surfactant droplet under a water-air interface. A detailed experimental investigation was performed to clear up the influence of the system geometry on development and characteristics of autooscillations. It was found that the aspect ratio is an additional dimensionless parameter that determines the system behavior equally to the Marangoni number. The influence of the cell diameter, capillary immersion depth, and droplet radius on the autooscillation period and amplitude was studied as well.     

Is condensation the cause of plasma leakage in microporous hollow fiber membrane oxygenators

Extracorporeal membrane oxygenators are comprised of large bundles of microporous hollow fiber membranes (HFMs) across which oxygen and carbon dioxide are transferred to and from blood. Long term use of extracorporeal oxygenators is limited by plasma leakage through the pores of the HFM walls, requiring replacement of the oxygenator. Condensation of water vapor on the pore walls is thought to be a possible precursor to plasma leakage. To explore this mechanism, a simple theoretical analysis is used to examine the temperature of the gas flow through the HFMs. For conditions representative of two commercially available oxygenators, the analysis predicts that the gas heats up to the temperature of blood flow outside of the fibers after passing through less than 0.5% of the fiber lengths. Once the gas temperature and hence the fiber wall temperature equilibrates with the blood, condensation of water vapor is no longer possible. In vitro testing of microporous HFMs under gas flow rates and temperature conditions similar to those of extracorporeal oxygenators but with the fibers submerged in water is also presented. The fibers showed negligible degradation in carbon dioxide transfer over a four-day period. These results of both the theoretical and experimental analyses indicate that the condensation of water vapor within the pores of the HFMs is unlikely to be the cause of plasma leakage in clinically used extracorporeal oxygenators.     

Formation of parallel strips in thin films of polystyrene/poly(vinyl pyrrolidone) blends via spin coating on unpatterned substrates

Patterns of parallel strips, consisting of alternating polystyrene (PS) and poly(vinyl pyrrolidone) (PVP) regions, were observed in thin films spin cast from a PS/PVP/chloroform solution on unpatterned substrates. The formation of anisotropic patterns, manifested not only in thickness variation but also in composition variation, was found to be driven by Marangoni instability, with the PS and PVP streams flowing toward the preferred regions as the phase separation induced by solvent evaporation proceeded. The initial viscosity of the polymer solution and the thickness of the spin-cast films were lumped into one single parameter to study the phase morphology development at various initial polymer solution concentrations. Interestingly, the ratio of the square of the film thickness to the viscosity, a parameter loosely related to the Marangoni number, was found to reach a maximum value at the concentration where the strip patterns were most well-developed.     

Geometrical optimization of helical flow in grooved micromixers

Owing to the enhancement of surface effects at the micro-scale, patterned grooves on a micro-channel floor remain a powerful method to induce helical flows within a pressure driven system. Although there have been a number of numerical studies on geometrical effects concerning fluid mixing within the staggered herringbone mixer, all have focused mainly on the groove angle and depth, two factors that contribute greatly to the magnitude of helical flow. Here we present a new geometrical factor that significantly affects the generation of helical flow over patterned grooves. By varying the ratio of the length of the grooves to the neighboring ridges, helical flow can be optimized for a given groove depth and channel aspect ratio, with up to 50% increases in transverse flow possible. A thorough numerical study of over 700 cases details the magnitude of helical flow over unsymmetrical patterned grooves in a slanted groove micro-mixer, where the optimized parameters for the slanted groove mixer can be translated to the staggered herringbone mixer. The optimized groove geometries are shown to have a large dependence on the channel aspect ratio, the groove depth ratio, and the ridge length.     

Formation of nanowire striations driven by Marangoni instability in spin-cast polymer thin films

Parallel striations made of silver nanowires were formed through the Marangoni instability induced during spin casting of poly(2-vinyl pyridine)/silver nanowire/chloroform solutions. The striation patterns of the silver nanowires resembled those obtained from spin casting of the corresponding neat polymer solutions, indicating essentially the same driving mechanism (i.e., the Marangoni instability). The silver nanowires were found to concentrate in the valleys of the striation pattern to balance the nonuniform surface tension distribution in the polymer thin film. The resulting nanowire striation patterns were found to depend on polymer concentration, rotational speed, and nanowire loading. Interestingly, this nanowire striation phenomenon was found to be independent of the substrate characteristics, hydrophobic or hydrophilic.     

Spontaneous oscillations due to solutal Marangoni instability: air/water interface

Systems far from equilibrium are able to self-organize and often demonstrate the formation of a large variety of dissipative structures. In systems with free liquid interfaces, self-organization is frequently associated with Marangoni instability. The development of solutal Marangoni instability can have specific features depending on the properties of adsorbed surfactant monolayer. Here we discuss a general approach to describe solutal Marangoni instability and review in details the recent experimental and theoretical results for a system where the specific properties of adsorbed layers are crucial for the observed dynamic regimes. In this system, Marangoni instability is a result of surfactant transfer from a small droplet located in the bulk of water to air/water interface. Various dynamic regimes, such as quasi-steady convection with a monotonous decrease of surface tension, spontaneous oscillations of surface tension, or their combination, are predicted by numerical simulations and observed experimentally. The particular dynamic regime and oscillation characteristics depend on the surfactant properties and the system aspect ratio.      

Thermal Marangoni Convection of a Fluid Film Coating a Deformable Membrane

The thermal Marangoni instability of a fluid film coating a deformable membrane has been investigated by taking into account the deformation of the fluid free surface. Numerical calculations for different thermal boundary conditions are presented. The prestressed membrane is supposed to be very thin and therefore its behavior is similar to that of an isothermal fluid free surface with a surface tension but with a different mechanical boundary condition; that is, the fluid should stick on its surface and thus the fluid velocity is zero. An important assumption is that the membrane has no temperature dependence and therefore that only one Marangoni number exists for the free surface of the fluid. Numerical results are presented for stationary and oscillatory thermocapillary instability in both the sinuous and the varicose modes. It is shown that membrane deformation has important implications on the Marangoni instability of the fluid layer for positive and negative Marangoni numbers. Copyright 2001 Academic Press.     

Anisotropic wetting characteristics on submicrometer-scale periodic grooved surface

Submicrometer-scale periodic structures consisting of parallel grooves were prepared on azobenzene-containing multiarm star polymer films by laser interference. The wetting characteristics on the patterned surfaces were studied by contact angle measurements. Macroscopic distortion of water drops was found on such small-scale surface structures, and the contact angles measured from the direction parallel to the grooves were larger than those measured from the perpendicular direction. A thermodynamic model was developed to calculate the change in the surface free energy as a function of the instantaneous contact angle when the three-phase contact line (TPCL) moves along the two orthogonal directions. It was found that the fluctuations, i.e., energy barriers, on the energy versus contact angle curves are crucial to the analysis of wetting anisotropy and contact angle hysteresis. The calculated advancing and receding contact angles from the energy versus contact angle curves were in good agreement with those measured experimentally. Furthermore, with the groove depth increasing, both the degree of wetting anisotropy and the contact angle hysteresis perpendicular to the grooves increased as a result of the increase in the energy barrier. The theoretical critical value of the groove depth, above which the anisotropic wetting appears, was determined to be 16 nm for the grooved surface with a wavelength of 396 nm. On the other hand, the effect of the groove wavelength on the contact angle hysteresis perpendicular to the grooves was also interpreted on the basis of the thermodynamic model. That is, with the wavelength decreasing, the contact angle hysteresis increased due to the increase in the number of energy barriers. These results may provide theoretical evidence for the design and application of anisotropic wetting surface.     

Production of highly aligned microfiber bundles from polymethyl methacrylate via stable jet electrospinning for organic solid-state lasers

The fabrication of micron-sized poly(methyl methacrylate) (PMMA) polymer optical fibers doped with rhodamine B as an organic dye is demonstrated. Highly aligned and defect-free fibers are fabricated by using the stable jet electrospinning (SJES) method and systematically varying critical parameters such as solvent type and polymer concentration. At optimal conditions, for example, a polymer concentration of 35 wt% of PMMA in butanone, ribbon-shaped fibers with a smooth surface and diameter of about 20 μm could be spun using SJES mode and deposited on a rotating drum as target in a highly aligned manner. Photoluminescence spectra of the doped fibers excited longitudinally and transversely with a laser show an excitation peak with full-width-at-half-maximum of only 5.05 nm and a low lasing threshold at a pump energy of 0.55 μJ, indicating that SJES could become a new source of amplified optics components or organic solid-state fiber lasers.     

Marangoni Flow Driven Instabilities and Marginal Regeneration

Fingering instabilities in films moving along wetted surfaces, dimpling in horizontal liquid films, and the drainage of vertical soap films by marginal regeneration are caused by surface tension gradients along the perimeter of the thin film. These gradients lead to a mechanical instability which involves Marangoni type liquid flow. It is possible to describe the conditions for the onset of marginal regeneration with a critical number of the ratio between the driving force for the Marangoni flow and the friction of film elements that move relative to their surroundings. This ratio is called the Mysels number. A linear stability analysis leads to a scaling relation lambda approximately h(Ca)(-1/3) between the wavelength lambda of the instability and the capillary number Ca (Ca=/etaV(s)/gamma. In experiments with several Marangoni-driven instabilities this scaling relation has been found; it illustrates the general applicability in the understanding of flow phenomena of this type. Copyright 2001 Academic Press.     

Grafting Poly(3‐hexylthiophene) from Silicon Nanocrystal Surfaces: Synthesis and Properties of a Functional Hybrid Material with Direct Interfacial Contact

Hybrid functional materials (HFMs) comprised of semiconductor nanoparticles and conjugated polymers offer the potential of synergetic photophysical properties. We have developed HFMs based upon silicon nanocrystals (SiNCs) and the conductive polymer poly(3‐hexylthiophene) (SiNC@P3HT) by applying surface‐initiated Kumada catalyst transfer polycondensation (SI‐KCTP). One unique characteristic of the developed SiNC@P3HT is the formation of a direct covalent bonding between SiNCs and P3HT. The presented method for obtaining direct interfacial attachment, which is not accessible using other methods, may allow for the development of materials with efficient electronic communication at the donor–acceptor interfaces. Systematic characterization provides evidence of a core–shell structure, enhanced interfacial electron and/or energy transfer between the P3HT and SiNC components, as well as formation of a type‐II heterostructure.     

Characterization of patterned poly(methyl methacrylate) brushes under various structures upon solvent immersion

In this paper we describe a graft polymerization/solvent immersion method for generating various patterns of polymer brushes. We used a very-large-scale integration (VLSI) process and oxygen plasma system to generate well-defined patterns of polymerized methyl methacrylate (MMA) on patterned Si(1 0 0) surfaces through atom transfer radical polymerization (ATRP). After immersion of wafers presenting lines of these PMMA brushes in water and tetrahydrofuran, we observed mushroom- and brush-like regimes through grafting densities and surface coverages, respectively, for the PMMA brushes with various pattern resolutions. In the mushroom-like regime, the distance between lines of PMMA brushes was smaller than that of the lines patterned lithographically on the wafer; in the brush-like regime, this distance was approximately the same. This new strategy allows polymer brushes to be prepared through graft polymerization and then have their patterns varied through solvent immersion.     

Performance and stability of supported liquid membranes using LIX 984N for copper transport

The transport of copper through supported liquid membranes (SLM) using Celgard and Accurel membranes as supports and a novel commercial extractant LIX 984N as a carrier was investigated. LIX 984N provides good overall transport performance for copper from the acidic and dilute solution to the concentrated copper sulfuric acid. The instability of the supported liquid membranes using Celgard 2500 as the membrane support has been studied. It has been demonstrated that initially the surface shear forces due to stirring are a main cause for membrane liquid loss leading to SLM instability. However, during long term permeation no single instability mechanism dominants. The instability of long term operation involves a complex interaction of a number of factors, including surface shear forces, Marangoni effects, changes to membrane morphology, Bernard instabilities and membrane preparation protocal.     

有机半导体图案化成膜中的马兰戈尼与咖啡环效应协同作用

有机场效应晶体管在柔性传感和显示驱动应用中展示出极大的潜力,但在大面积制备高性能有机薄膜及有机场效应晶体管方面仍面临大的挑战。本文介绍了一种利用等离子处理和马兰戈尼-咖啡环效应协同作用来图案化生长有机半导体薄膜的方法。经过对等离子体处理时间、混合溶剂的比例及溶液浓度等生长条件优化,在5 cm×5 cm的基片上得到了覆盖性较为完整的2,7-二辛基[1]苯并噻吩并[3,2-b]苯并噻吩(C8-BTBT)薄膜阵列。基于此薄膜构筑了底栅顶接触晶体管阵列,器件的平均迁移率达到7.9 cm~2·V~(-1)·s~(-1),阈值电压均小于-2 V,开关电流比大于10~4。本工作对未来大面积制备高性能有机半导体薄膜及晶体管具有一定的借鉴意义。     

Engraving the Surface of Electrospun Microfibers with Nanoscale Grooves Promotes the Outgrowth of Neurites and the Migration of Schwann Cells

We report a simple method based upon coaxial electrospinning for the fabrication of aligned microfibers engraved with nanoscale grooves to promote neurite outgrowth and cell migration. The success of this method relies on the immiscibility between poly(?‐caprolactone) (PCL) and poly(vinyl pyrrolidone) (PVP) in 2,2,2‐trifluoroethanol (TFE) for the generation of PVP/TFE pockets on the surface of a PCL jet. The pockets are stretched and elongated along with the jet, eventually resulting in the formation of nanoscale grooves upon the removal of PVP. The presence of nanoscale grooves greatly enhances the outgrowth of neurites from both PC12 cells and chick embryonic dorsal root ganglia (DRG) bodies, as well as the migration of Schwann cells. The enhancements can be maximized by optimizing the dimensions of the grooves for potential use in applications involving neurite extension and wound closure.     

Aligned and molecularly oriented semihollow ultrafine polymer fiber yarns by a facile method

In this work, aligned and molecularly oriented bone‐like PLLA semihollow fiber yarns were manufactured continuously from an optimized homogeneous polymer‐solvent‐nonsolvent system [PLLA, CH₂Cl₂, and dimethyl formamide (DMF)] by a single capillary electrospinning via self‐bundling technique. Here, it should be emphasized that the self‐bundling electrospinning technique, a very facile electrospinning technique with a grounded needle (which is to induce the self‐bundling of polymer nanofibers at the beginning of electrospinning process), is used for the alignment and molecular orientation of the polymer fiber, and the take‐up speed of the rotating drum for the electrospun fiber yarn collection is very low (0.5 m/s). PLLA can be dissolved in DMF and CH₂Cl₂ mixed solvent with different ratios. By varying the ratios of mixed solvent system, PLLA electrospun semihollow fiber with the porous inner structure and compact shell wall could be formed, the thickness of the shell and the size of inner pores could be adjusted. The results of polarized FTIR and wide angle X‐ray diffraction investigations verified that as‐prepared PLLA semihollow fiber yarns were well‐aligned and molecularly oriented. Both the formation mechanism of semihollow fibers with core‐shell structure and the orientation mechanism of polymer chains within the polymer fibers were all discussed. The as‐prepared self‐bundling electrospun PLLA fiber yarns possessed enhanced mechanical performance compared with the corresponding conventional electrospun PLLA fibrous nonwoven membranes. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1118–1125, 2010     

Solutal Marangoni effect : I. Pure interfacial transfer

The motion of a nitroethane lens located at the surface of an aqueous solution of dodecyltrimethylammonium bromide is analyzed. This motion is generated by a solutal Marangoni effect, or soluto—capillary instability, induced by the transfer of the surfactant from one phase to the second one, both solvents being mutually saturated; its quasi-periodic character is demonstrated by a statistical and spectral analysis, and its characteristics, amplitude, and frequency are discussed as a function of the physicochemical conditions. The enhancement of the interfacial transfer by the Marangoni effect is evaluated. It is shown that none of the available models of linear stability analysis can account for the present results.     

Ionic strength and pH as control parameters for spontaneous surface oscillations

A system far from equilibrium, where the surfactant transfer from a small drop located in the aqueous bulk to the air-water interface results in spontaneous nonlinear oscillations of surface tension, is theoretically and experimentally considered. The oscillations in this system are the result of periodically arising and terminating Marangoni instability. The surfactant under consideration is octanoic acid, the dissociated form of which is much less surface-active than the protonated form. Numerical simulations show how the system behavior can be controlled by changes in pH and ionic strength of the aqueous phase. The results of numerical simulations are in good agreement with experimental data.     

Microporous polyethersulfone membranes prepared under the combined precipitation conditions with non‐solvent additives

Using diethylene glycol (DegOH) as non‐solvent additive (NSA) and N, N‐dimethylacetamide (DMAc) as solvent (S), polyethersulfone (PES) flat sheet membranes were prepared via immersion precipitation combined with the vapor induced phase separation (VIPS) process. Light transmittance was used to follow the precipitation rate during the immersion process as well as during the VIPS stage. As the addition of the NSA, the viscosity of casting solutions increased, which led to a slow precipitation rate. Though the precipitation rate decreased, the instantaneous demixing type was maintained. High flux membranes were obtained only at a high mass ratio of NSA/S; producing membranes had cellular pores on the top surface and sponge‐like structure on cross section. The VIPS process prior to immersion precipitation was important for the formation of cellular pore on the surface. With the increase in exposure time, the liquid–liquid phase separation took place on the surface of casting solution; nucleation and growth induced the formation of cellular pore on the top surface. Coagulation bath temperature also had large effect on the precipitation rate; high temperature on coagulation bath mainly accelerated the transfer of solvent and non‐solvent. Higher flux membrane with a porous skin layer could be obtained at a high coagulation bath temperature, but at the same time the mechanism properties were weakened. Copyright © 2007 John Wiley & Sons, Ltd.     

Fabrication of high-aspect-ratio polymer microstructures and hierarchical textures using carbon nanotube composite master molds

Scalable and cost effective patterning of polymer structures and their surface textures is essential to engineer material properties such as liquid wetting and dry adhesion, and to design artificial biological interfaces. Further, fabrication of high-aspect-ratio microstructures often requires controlled deep-etching methods or high-intensity exposure. We demonstrate that carbon nanotube (CNT) composites can be used as master molds for fabrication of high-aspect-ratio polymer microstructures having anisotropic nanoscale textures. The master molds are made by growth of vertically aligned CNT patterns, capillary densification of the CNTs using organic solvents, and capillary-driven infiltration of the CNT structures with SU-8. The composite master structures are then replicated in SU-8 using standard PDMS transfer molding methods. By this process, we fabricated a library of replicas including vertical micro-pillars, honeycomb lattices with sub-micron wall thickness and aspect ratios exceeding 50:1, and microwells with sloped sidewalls. This process enables batch manufacturing of polymer features that capture complex nanoscale shapes and textures, while requiring only optical lithography and conventional thermal processing.