Dislocation content of geometrically necessary boundaries aligned with slip planes in rolled aluminium

Previous studies have revealed that dislocation structures in metals with medium-to-high stacking fault energy, depend on the grain orientation and therefore on the slip systems. In the present work, the dislocations in eight slip-plane-aligned geometrically necessary boundaries (GNBs) in three grains of near 45° ND rotated cube orientation in lightly rolled pure aluminium are characterized in great detail using transmission electron microscopy. Dislocations with all six Burgers vectors of the ½?1?1?0? type expected for fcc crystals were observed but dislocations from the four slip systems expected active dominate. The dislocations predicted inactive are primarily attributed to dislocation reactions in the boundary. Two main types of dislocation networks in the boundaries were identified: (1) a hexagonal network of the three dislocations in the slip plane with which the boundary was aligned; two of these come from the active slip systems, the third is attributed to dislocation reactions (2) a network of three dislocations from both of the active slip planes; two of these react to form Lomer locks. The results indicate a systematic boundary formation process for the GNBs. Redundant dislocations are not observed in significant densities.     

Low-Energy Dislocation Structure (LEDS) character of dislocation boundaries aligned with slip planes in rolled aluminium

For the specific slip geometry of two sets of coplanar systems (a total of four systems) in fcc metals, the range of dislocation networks in boundaries aligned with one of the two active slip planes is predicted from the Frank equation for boundaries free of long-range elastic stresses. Detailed comparison with experimental data for eight dislocation boundaries in cold-rolled aluminium grains of the 45° ND rotated Cube orientation is conducted. It is concluded that the boundaries are Low-Energy Dislocation Structures, which are in good agreement with the Frank equation while also lowering the energy by dislocation reactions. Cross slip plays a role in the boundary formation process.     

Extended planar boundary inclinations in fcc single crystals and polycrystals subjected to plane strain deformation

When fcc single crystals with high-symmetry crystal orientations are deformed to moderate strains by rolling, tension or channel die compression, long dislocation boundaries inclined to the extension axis form. Similarly, long dislocation boundaries are often found in grains embedded in polycrystals deformed in the same manner. These extended planar boundaries (EPBs) are characteristically -30-40° from the extension direction and contain the transverse specimen axis. The objective of the present article is to demonstrate that EPBs formed during plane strain deformation are parallel to equivalent slip planes, a pair of hypothetical slip systems used for analyses of the strain and crystal rotation components in place of the larger number of physical slip systems. The coincidence of EPBs and equivalent slip plane inclinations is shown to account for persistent observations of EPBs in the angle range -30-40° from the rolling direction, in rolled single crystals of various initial orientations. The tendency of EPBs towards tilt or twist boundary character can also be rationalized on the basis of the equivalent slip system concept and consideration of the dislocation types available to be incorporated into EPBs.     

Subgrains Analysis in α-Uranium Using Combined TEM and Single Crystal Plasticity Theory

Subgrains formed in α-uranium during the β → α phase transformation are believed to be dislocation cells. According to this assumption, the large transformation strains give rise to plastic deformation. The dislocations taking part in the plastic deformation are arranged into dislocation boundaries. In order to check this preposition the yield surface of α-uranium at the transformation temperature and the stresses in a growing α particle have been calculated. Due to the low symmetry of α-uranium, only five slip systems are activated. This allows to find a unique solution for the relative activity of each slip system. Thus, the selection of active slip systems without ambiguity resulting form low crystallographic symmetry serves as an important advantageous property for the study of the fundamentals of plastic deformation. Structural TEM observations are in progress in order to gather experimental verification of the plasticity calculations.     

Analysis of slip activity and heterogeneous deformation in tension and tension-creep of Ti–5Al–2.5Sn (wt %) using in-situ SEM experiments

The deformation behavior of a Ti–5Al–2.5Sn (wt %) near-α alloy was investigated during in-situ deformation inside a scanning electron microscope. Tensile experiments were performed at 296?K and 728?K (≈0.4?T _m), while tensile-creep experiments were performed at 728?K and 763?K. Active deformation systems were identified using electron backscattered diffraction-based slip trace analysis. Both basal and prismatic slip systems were active during the tensile experiments. Basal slip was observed for grains clustered around high Schmid factor orientations, while prismatic slip exhibited less dependence on the crystallographic orientation. The tension-creep experiments revealed less slip but more development of grain boundary ledges than in the higher strain rate tensile experiments. Some of the grain boundary ledges evolved into grain boundary cracks, and grain boundaries oriented nearly perpendicular to the tensile axis formed ledges earlier in the deformation process. Grain boundaries with high misorientations also tended to form ledges earlier than those with lower misorientations. Most of the grain boundary cracks formed in association with grains displaying hard orientations, where the c-axis was nearly perpendicular to the tensile direction. For the tension-creep experiments, pronounced basal slip was observed in the lower-stress creep regime and the activity of prismatic slip increased with increasing creep stress and temperature.     

Orientation dependence of void growth at triple junction of grain boundaries in nanoscale tricrystal nickel film subjected to uniaxial tensile loading

Molecular dynamics simulation was performed in order to investigate the dependence of void growth on crystallographic orientation at the triple junction of grain boundaries in nanoscale tricrystal nickel film subjected to uniaxial tensile loading. The nucleation, the emission and the transmission of Shockley partial dislocations play a predominant role in the growth of void at the triple junction of grain boundaries. The orientation factors of various slip systems are calculated according to Schmid law. The slip systems activated in a grain of tricrystal nickel film basically conform to Schmid law which is completely suitable for a single crystal. The activated slip systems play an important role in plastic deformation of nanoscale tricrystal nickel film subjected to uniaxial tensile loading. The slip directions exhibit great difference among the activated slip systems such that the void is caused to be subjected to various stress conditions, which further leads to the difference in void growth among the tricrystal nickel films with different orientation distributions. It can be concluded that the grain orientation distribution has a significant influence on void growth at the triple junction of grain boundaries.     

Some features of the macrolocalization of the plastic deformation of copper single crystals in alternating torsion

Copper single crystals of various orientations have been plastically deformed in alternating torsion, and observations have been made of the appearance of fine slip traces in the initial stage of deformation, the longitudinal elongation, and the transformation of the circular cross section into oval-tetragonal, cruciform, triangular, elliptical, and other sections. Analysis of the slip traces has shown that, with a symmetrical arrangement of the octahedral slip planes with, respect to the axis of torsion, not all of the planes are active, but only a certain number sufficient to convert the elastic deformations into plastic slip. The axial elongation and the nature of the change in shape of the cross section depend on the number and orientation of the active slip planes.It has been found that, in addition to the accumulation of macroslips of opposite sign observed during the deformation of polycrystalline aggregates [1–3], there is in single crystals incomplete recovery of the displacements along the crystallographic slip planes. During deformation a single crystal breaks up into thin plates which are displaced by alternating rotation and translation with respect to one another. The failure of the plates to return completely to their original positions leads to an accumulation of slips of opposite sign between adjacent plates and to a corresponding change in the shape of the cross section. The elements of the ratchet mechanism [4,5] of accumulation of macroslips are regarded as a manifestation of the incomplete reversibility of dislocation movement.     

Micromechanistic origin of irradiation-assisted stress corrosion cracking

A multi-scale study of the micromechanics of dislocation–grain boundary interactions in proton and ion-irradiated stainless steels is presented. Interactions of dislocation channels with grain boundaries result in slip transfer, discontinuous slip without or with slip along the grain boundary. The presence of the irradiation damage enhances the importance of the magnitude of the resolved shear stress on the slip system activated by the grain boundary to transfer slip across it. However, the selected slip system is still determined by the minimization of the grain boundary strain energy density condition. These findings have implications for modelling the mechanical properties of irradiated metals as well as in establishing the mechanism for disrupting the grain boundary oxide, which is a necessary prerequisite for irradiation-assisted stress corrosion cracking.     

Atomistic simulations of interactions between the 1 / 2⟨111⟩ edge dislocation and symmetric tilt grain boundaries in tungsten

The strength of polycrystals is largely controlled by the interaction between lattice dislocations and grain boundaries. The atomistic details of these interactions are difficult to discern even by advanced high-resolution microscopy methods. In this paper we present results of atomistic simulations of interactions between an edge dislocation and three symmetric tilt grain boundaries in body-centred cubic tungsten. Our simulations reveal that the outcome of the dislocation–grain-boundary interaction depends sensitively on the grain boundary structure, the geometry of the slip systems in neighbouring grains, and the precise location of the interaction within the grain boundary. A detailed analysis of the evolution of the grain boundary structures and local stress fields during dislocation absorption and transmission is provided.     

Transition of deformation mechanisms in nanotwinned single crystalline SiC

ABSTRACT

The ability to experimentally synthesise ceramic materials to incorporate nanotwinned microstructures can drastically affect the underlying deformation mechanisms and mechanics through the complex interaction between stress state, crystallographic orientation, and twin orientation. In this study, molecular dynamics simulations are used to examine the transition in deformation mechanisms and mechanical responses of nanotwinned zinc-blende SiC ceramics subjected to different stress states (uniaxial compressive, uniaxial tensile, and shear deformation) by employing various twin spacings and loading/crystallographic orientations in nanotwinned structures, as compared to their single crystal counterparts. The simulation results show that different combinations of stress states and crystal/twin orientation, and twin spacing trigger different deformation mechanisms: (i) shear localised deformation and shear-induced fracture, preceded by point defect formation and dislocation slip, in the vicinity of the twin lamellae, shear band formation, and dislocation (emission) avalanche; (ii) cleavage and fracture without dislocation plasticity, weakening the nanotwinned ceramics compared to their twin-free counterpart; (iii) severe localised deformation, generating a unique zigzag microstructure between twins without any structural phase transformations or amorphisation, and (iv) atomic disordering localised in the vicinity of coherent twin boundaries, triggering dislocation nucleation and low shearability compared to twin-free systems.     

Structural transformations at the initial stages of fragmentation of plastically deformed polycrystals: A computer experiment

Results have been presented for a computer experiment on concurrent micro-, meso-, and macroscopic studies of the evolution of dislocation structure in a large (adjacent to one of the junctions) domain of a grain after its constant-rate macroplastic deformation to an extent that corresponds to the onset of the stage of developed plastic deformation. The type of dislocation-density and dislocation-charge distributions, as well as amounts and degrees of inhomogeneity in local plastic deformation, have been analyzed. The type of dislocation rearrangements at the junctions and fractures of high-angle grain boundaries has been established, which is responsible for the formation of the first dangling dislocation boundaries, which are mesodefects that trigger fragmentation.     

In-situ transmission electron microscopy study of dislocation processes at precipitate-free zones in a γ ′-strengthened superalloy

In precipitation-strengthened polycrystals, precipitate-free zones (PFZs) often form along grain boundaries. These PFZs lower the yield strength. In this investigation, thin foils of the commercial γ′-strengthened nickel-based superalloy Nimonic PE16 have been strained inside a transmission electron microscope and the relevant dislocation processes in the PFZs and in the γ′-strengthened material next to them have been observed under load. Since the PFZs are only solid solution strengthened, they are softer than the interior of the γ′-strengthened grains. Many different slip systems are activated in the PFZs even at relatively low external stresses. Multiple slip allows for compatible deformation of neighbouring grains. Extensive cross-slip and double cross-slip in the PFZs lead to a high dislocation multiplication rate. Easy creation of dislocations in the PFZs and pile-ups at the border between the PFZs and the γ′-strengthened interior of the grains enhance the propagation of slip across grain boundaries and thus lower the yield strength of the material.     

Formation of fragments with medium-angle boundaries in shear bands: Computer simulation

The conditions for the formation of fragments with medium-angle boundaries in shear bands are analyzed using computer simulation. It is shown that the main condition for the transformation of weakly disoriented dislocation structures into a fragmented structure is the suppression of active plastic deformation in a subgrain by the elastic fields of disclinations appearing at subgrain boundary junctions as a result of mismatch of plastic rotations in individual subgrain boundaries. Under these conditions, during continued straining in the surrounding matrix, such a subgrain behaves as an undeformed inclusion and experiences a crystallographic rotation. The disorientation of the subgrain continuously increases, thereby transforming initial small-angle dislocation boundaries into medium-angle and (in the limit) large-angle boundaries.     

In situ and tomographic observations of defect free channel formation in ion irradiated stainless steels

The effects of heavy-ion irradiation on dislocation processes in stainless steels were investigated using in situ irradiation and deformation in the transmission electron microscope as well as post mortem electron tomography to retrieve information on the three-dimensional dislocation state. Irradiation-induced defects were found to pose a strong collective barrier to dislocation motion, leading to dislocation pileups forming in grain interiors and at grain boundaries. The passage of multiple dislocations along the same slip plane removes the irradiation defects and leads to the eventual formation of a defect-free channel. These channels are composed of densely tangled dislocation networks which line the channel-matrix walls as well as residual dislocation debris in the channel interiors. The structures of the dislocation tangles were found to be similar to those encountered in later stages of deformation in unirradiated materials, with the exception that they developed earlier in the deformation process and were confined to the defect free channels. Also, defect free channels were found to widen through both source widening as well as complex cross-slip mechanisms.     

The effect of aluminum alloying on strength properties and deformation mechanisms of the 〈123〉 Hadfield steel single crystals

The role of aluminum alloying on strength properties and deformation mechanisms (slip, twinning) of 〈123〉 single crystals of Hadfield steel under tensile loading at T = 300 K is demonstrated. It is found out that aluminum alloying suppresses twinning deformation in the 〈123〉 single crystals and, during slip, results in a dislocation structure change from a uniform dislocation distribution to a planar dislocation structure. __________ Translated from Izvestiya Vysshikh Uchebnykh Zavedenii, Fizika, No. 10, pp. 3–7, October, 2007.     

A crystal plasticity model of a formation of a deformation band structure

The formation of deformation bands with the typically alternating sign of the misorientation across their boundaries is interpreted as spontaneous deformation instability caused by anisotropy of hardening. To analyse the nature of the fragmentation, a model of a rigid-plastic crystal domain deformed by symmetric double slip in a plane-strain compression is considered. The basic reason for the deformation band existence is that a local decrease in number of active slip systems in the bands is energetically less costly than a homogeneous deformation by multislip. However, such model of the bands predicts their extreme orientation and their width tends to zero. This trend is modified by hardening caused by a build up of the band boundaries and by a dislocation bowing (Orowan) stress. The model provides an explanation of observed orientation of the bands, their width and the significant change in the structural morphology seen as the band reorientation occurs at large strains. The predictions are in a favourable agreement with the available observations.     

Slip band formation and mobile dislocation density generation in high rate deformation of single fcc crystals

The mechanisms for the nucleation, thickening, and growth of crystallographic slip bands from the sub-nanoscale to the microscale are studied using three-dimensional dislocation dynamics. In the simulations, a single fcc crystal is strained along the [111] direction at three different high strain rates: 10⁴, 10⁵, and 10⁶?s^??1. Dislocation inertia and drag are included and the simulations were conducted with and without cross-slip. With cross-slip, slip bands form parallel to active (111) planes as a result of double cross-slip onto fresh glide planes within localized regions of the crystal. In this manner, fine nanoscale slip bands nucleate throughout the crystal, and, with further straining, build up to larger bands by a proposed self-replicating mechanism. It is shown that slip bands are regions of concentrated glide, high dislocation multiplication rates, and high dislocation velocities. Cross-slip increases in activity proportionally with the product of the total dislocation density and the square root of the applied stress. Effects of cross-slip on work hardening are attributed to the role of cross-slip on mobile dislocation generation, rather than slip band formation. A new dislocation density evolution law is presented for high rates, which introduces the mobile density, a state variable that is missing in most constitutive laws.     

Evolution of dislocation patterns in a tricrystal model subjected to cyclic loading

When a polycrystalline aggregate is deformed beyond the elastic range, dislocations pile up at grain boundaries and make some patterned structures within the grains. If the external load is reversed, most dislocations at grain boundaries and in the patterned structure are supposed to disappear or change their arrangements, but the details are not yet well known. In this study, we examined such changes in dislocation structures by a crystal plasticity analysis. Models for the polycrystalline aggregates consist of three grains and the generation and degeneration of the geometrically necessary dislocations during cyclic loading are examined in detail. The results show that there are some groups of dislocations that do not dissipate but evolve upon reverse loading.     

Effect of microstructure on fracture in age hardenable Al alloys

ABSTRACT

In the present study, the fracture behaviour of AA6016 alloy was investigated during bending deformation. Wrap-bend tests were conducted and the material was subjected to different bend angles to study crack propagation. The average grain size of the as-received material is approximately 45?μm. The aspect ratio of the grains was changed from 0.53 to 0.40 during bending. The presence of deformation bands was observed during bending in both tensile and compressive regions of the sample. No orientation correlation was observed between the deformation band and its corresponding parent grain. The Schmid factor inside the deformation bands was higher than that of the parent grain, which indicates that the deformation bands accommodate strain during bending. The crystallographic texture evolved significantly during bending deformation. The strength of cube texture component decreases with increasing bend angle and new texture components formed during bending. These new texture components favour either single slip or duplex slip. A mixture of intra-granular and inter-granular fracture occurs during bending. It is observed that inter-granular crack propagation is predominantly favoured along high-angle boundaries, and grain boundary de-cohesion occurs in regions where the misorientation angle is greater than 40°. The formation of deformation-induced coincidence lattice site (CSL) boundaries is also observed during bending and it is shown that the volume fraction of CSL boundaries of Σ3 type increases with increasing bend angle. The current study shows that the formation of deformation-induced CSL boundaries of Σ3 type in AA6016 alloy can improve its inherent resistance to crack propagation during bending.