Specific features of explosive boiling of liquids on a film microheater

Explosive boiling of liquids on film heaters under the action of pulsed heat fluxes q = 10⁸–10⁹ W/m ² is considered. A technique of stroboscopic visualization of boiling stages with a time resolution of 100 nsec is used. Numerous scenarios of evolution of explosive boiling are demonstrated. Conditions of the thermal effect (magnitude of the heat flux, duration and repetition frequency of heat pulses) are found, which ensure single and repeated boiling, intermittent boiling, and boiling with formation of complicated multi-bubble structures. It is noted that homogeneous nucleation is a dominating mechanism of incipience of examined liquids for q > 10⁸ W/m ². __________ Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 48, No. 2, pp. 81–89, March–April, 2007.     

Model of explosive pulsed vaporization of dielectric liquids by intense laser irradiation of their surfaces

The mechanism of explosive vaporization interaction of laser radiation with matter is studied theoretically. It is shown that, in dielectric liquids with a free surface, periodic explosive boiling is possible if the laser radiation intensity exceeds the rate of heat transfer from the region of laser radiation absorption. Analytical expressions are obtained to estimate the pulsating boiling period and the thickness of the surface liquid layer dispersed by fluctuation vapor bubbles during each boiling. The degree of absorption of laser radiation by the aerosol formed above the liquid surface is estimated. __________ Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 49, No. 6, pp. 17–24, November–December, 2008.     

Mass transport effect on the heat transfer coefficient during boiling of multicomponent mixture

In this work a simplified calculation method taking into account the effect of mass transport on the heat transfer coefficient (HTC) during boiling of multicomponent mixture has been elaborated. The calculation results were compared with own experimental data for ternary system methanol–isopropanol–water and Grigoriev data [1] (acetone–methanol–water). The experiments were performed in different hydrodynamic conditions such as: pool boiling and liquid evaporation at the free surface of the falling film. The experimental data covered wide range of heat fluxes from 6 to 30 kW/m² in the case of liquid evaporation from the falling film and from 30 to 240 kW/m² for pool boiling. The analysis of the results indicates that the mass transfer resistance in the liquid phase caused a significant reduction of experimental value HTC in comparison to so-called ideal HTC.     

Molecular dynamics simulation of annular flow boiling with the modified Lennard-Jones potential function

Molecular dynamics simulation of annular flow boiling in a nanochannel is numerically investigated. In this research, an annular flow model is developed to predict the superheated flow boiling heat transfer characteristics in a nanochannel. To characterize the forced annular boiling flow in a nanochannel, an external driving force F^?_\textext \overrightarrow {F}_{\text{ext}} ranging from 1 to 12 PN (PN = pico newton) is applied along the flow direction to inlet fluid particles during the simulation. Based on an annular flow model analysis, it is found that saturation condition and superheat degree have great influences on the liquid–vapor interface. Also, the results show that due to the relatively strong influence of the surface tension in small channels, the interface between the liquid film and the vapor core is fairly smooth, and the mean velocity along the stream-wise direction does not change anymore. Also, it is found that the heat flux values depend on the boundary conditions. Finally, the Green–Kubo formula is used to calculate the thermal conductivity of liquid Argon. The simulations predict thermal conductivity of liquid Argon quite well.     

Experimental study on the influence of SO2 gas injection to pure liquids on pool boiling heat transfer coefficients

SO₂ gas is injected into the different pure liquids using new innovative method via meshed tubes. Many experiments have been performed to investigate the influence of gas injection process on the pool boiling heat transfer coefficient of pure liquids around the horizontal cylinder at different heat fluxes up to 114 kW m^?2. Results demonstrate that presence of SO₂ gas into the vapor inside the bubbles creates a mass transfer driving force between the vapor phase inside the formed bubbles and liquid phase and also between the gas/liquid interfaces. Local turbulences and agitations due to the gas injection process around the nucleation sites leads the pool boiling heat transfer coefficient to be dramatically enhanced. Besides, some of earlier well-known correlations were unable to obtain the reasonable values for the pool boiling heat transfer coefficients in this particular case. Therefore, the most accurate correlation among the examined correlations was modified to estimate the pool boiling heat transfer coefficient of pure liquids. Experimental data were in a good agreement with those of obtained by the new modified correlation with absolute average deviation of 10 %.     

Explosive boiling of water in parallel micro-channels

The objective of this study is to visualize the flow pattern and to measure heat transfer coefficient during explosive boiling of water in parallel triangular micro-channels. Tests were performed in the range of inlet Reynolds number 25–60, mass flux 95–340 kg/m²s, and heat flux 80–330 kW/m².The flow visualization showed that the behavior of long vapor bubbles, occurring in a micro-channel at low Reynolds numbers, was not similar to annular flow with interposed intermitted slugs of liquid between two long vapor trains. This process may be regarded as explosive boiling with periodic wetting and dryout.In the presence of two-phase liquid–vapor flow in the micro-channel, there are pressure drop oscillations, which increase with increasing vapor quality.This study shows strong dependence of the heat transfer coefficient on the vapor quality. The time when liquid wets the heated surface decreases with increasing heat flux. Dryout occurs immediately after venting of the elongated bubble.     

Limit of superheat in uniformly heated fluid

The homogeneous nucleation limit is investigated in pure liquid subject to intense uniform heating at constant pressure. The energy equation is solved in conjunction with a new non-equilibrium vapor formation model in order to predict the maximum attainable liquid superheat as a function of the heating rate. It is shown that for uniformly heated liquids, conditions related to the local temperature in a critical vapor embryo and to the local heat consumption for vapor generation on the homogeneous fluctuation centers, must be satisfied simultaneously in order to initiate explosive boiling. The effect of heating rate on the maximum attainable superheat temperature could be as high as 10 K.     

Experimental study of HE-II boiling on a sphere

Regimes of superfluid-helium boiling on structural-steel spheres 4.8 and 6.0 mm in diameter, with heaters installed inside, are examined. Experimental data on the evolution of vapor films formed on the spherical surfaces are obtained. __________ Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 47, No. 6, pp. 78–84, November–December, 2006.     

Nonlinear vibrations of a vapor film in the presence of intense heat fluxes

Waves propagating along the interface between a thin vapor film and a liquid layer in the presence of a heat flux are investigated. The boundary conditions on the vapor-liquid phase surface take into account the temperature dependence of the pressure and the possibilities of formation of the metastable state of the superheated liquid and mass flow. Variations in the saturation pressure as functions of the temperature and mass flux lead to generation of weakly damped periodic waves of low amplitude whose velocity can be much higher than the velocity of the gravity waves. The waves ensure stability of the vapor film beneath the liquid layer in the gravity field. The finite-amplitude waves on the surface of the vapor film differ from the Stokes surface waves on the free surface of isothermal fluid. Instability regimes related with superheating of the liquid ant its explosive boiling when the amplitude of an initially small wave increases to infinity in a finite time can develop in a certain working-parameter regime.     

Flow boiling heat transfer characteristics of R123 and R134a in a micro-channel

Flow boiling heat transfer in a single circular micro-channel of 0.19 mm ID has been experimentally investigated with R123 and R134a for various experimental conditions: heat fluxes (10, 15, 20 kW/m²), mass velocities (314, 392, 470 kg/m² s), vapor qualities (0.2–0.85) and different saturation pressures (158, 208 kPa for R123; 900, 1100 kPa for R134a). The heat transfer trends between R123 and R134a are clearly distinguished. Whether nucleate boiling is suppressed at low vapor quality or not determines the heat transfer trend and mechanism in the flow boiling of micro-channels. High convective heat transfer coefficients in the two-phase flow of micro-channels enables nucleate boiling to be suppressed even at low vapor quality, depending on the wall superheat requirement for nucleate boiling. In the case of early suppression of nucleate boiling, specifically R123, heat transfer is dominated by evaporation of thin liquid films around elongated bubbles. In the contrary case, namely R134a, nucleate boiling is dominant heat transfer mechanism until its suppression at high vapor quality and then two-phase forced convection heat transfer becomes dominant. It is similar to the heat transfer characteristic of macro-channels except the enhancement of nucleate boiling and the short forced convection region.     

A film boiling model for cryogenic chilldown at low mass flux inside a horizontal pipeline

A film boiling heat transfer model is developed for cryogenic chilldown at low mass flux inside a horizontal pipeline. It incorporates the stratified flow structure and is based on conservation principles of mass, momentum, and energy. Simplifying assumptions lead to an expression for the local film boiling heat transfer coefficient which varies with the azimuthal angle. The efficacy of the model is assessed by comparing the predicted wall temperature histories with those measured at several azimuthal positions and various mass fluxes. Good agreement is observed at low flux, G = 13–54 kg/m² s.     

Microscopic explosive boiling induced by a pulsed-laser irradiation

This paper presents an experimental study of microscopic explosive boiling introduced by a pulsed laser. The violent explosive boiling was observed in the liquid film, and the vapor bubbles together with liquid droplets were expelled from the platinum film. It is found that the apparent bubble nucleation temperature is a strong function of the heating rate. The pressure signal appears as continuous oscillation and is intensified as laser power density increases.     

Prediction of film boiling heat transfer coefficients for binary mixtures

Film boiling of binary liquid mixtures may be significantly different from that of single-component liquids due to the mass diffusion effect. A theoretical analysis is performed to outline the effects of mass diffusion phenomena on film boiling heat transfer process from a horizontal cylinder heating surface to the binary liquid mixtures of ethylene oxide/water and ethanol/benzene over whole range of compositions. These two binary systems are chosen for illustrating the strong and weak mass diffusion effects, respectively, on film boiling. Furthermore, a simple correlation for predicting heat transfer coefficient is proposed to demonstrate the idea that the dimensionless F factor can satisfactorily account for the mass diffusion effect on film boiling heat transfer of binary mixtures.     

Flow boiling heat transfer in a vertical spirally internally ribbed tube

 Experiments of flow boiling heat transfer and two-phase flow frictional pressure drop in a spirally internally ribbed tube (φ22×5.5 mm) and a smooth tube (φ19×2 mm) were conducted, respectively, under the condition of 6×10⁵ Pa (absolute atmosphere pressure). The available heated length of the test sections was 2500 mm. The mass fluxes were selected, respectively, at 410, 610 and 810 kg/m² s. The maximum heat flux was controlled according to exit quality, which was no more than 0.3 in each test run. The experimental results in the spirally internally ribbed tube were compared with that in the smooth tube. It shows that flow boiling heat transfer coefficients in the spirally internally ribbed tube are 1.4–2 times that in the smooth tube, and the flow boiling heat transfer under the condition of smaller temperature differences can be achieved in the spirally internally ribbed tube. Also, the two-phase flow frictional pressure drop in the spirally internally ribbed tube increases a factor of 1.6–2 as compared with that in the smooth tube. The effects of mass flux and pressure on the flow boiling heat transfer were presented. The effect of diameters on flow boiling heat transfer in smooth tubes was analyzed. Based on the fits of the experimental data, correlations of flow boiling heat transfer coefficient and two-phase flow frictional factor were proposed, respectively. The mechanisms of enhanced flow boiling heat transfer in the spirally internally ribbed tube were analyzed. Received on 1 December 1999     

Model of steady motion of the interface in a layer of a strongly superheated liquid

Steady propagation of the boundary of a vapor cavity in a layer of a metastable liquid along the heater surface is considered. The temperature and velocity of interface propagation are determined from the equations of conservation of mass, momentum, and energy in the neighborhood of the stagnation point of the vapor cavity and the condition of stability of steady motion of the interface. It is shown that a solution of these equations exists only if the liquid is heated above a threshold value. The calculated velocity of interface motion and the threshold value of temperature are in reasonable agreement with available experimental data for various liquids within wide ranges of saturation pressures and temperatures of the superheated liquid. __________ Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 49, No. 2, pp. 47–55, March–April, 2008.     

Boiling heat transfer,pressure drop,and flow pattern in a horizontal square minichannel

This study experimentally investigated the flow boiling heat transfer, pressure drop, and flow pattern in a horizontal square minichannel with a hydraulic diameter of 2.0 mm, and the effects of mass flux, vapor quality, heat flux, and refrigerant properties on the flow boiling characteristics were clarified. The heat transfer coefficient and pressure drop of R32 and R1234yf were measured in a mass flux range of 50–400 kgm⁻²s⁻¹ at a saturation temperature of 15 °C. The flow pattern of the square minichannel outlet was observed and was classified as plug, wavy, churn, and annular flows. The heat transfer coefficients in the square minichannel were larger than those in the circular minichannel with a similar hydraulic diameter at low mass flux conditions. The heat transfer coefficients of R32 indicated higher values compared with those of R1234yf at same mass flux and qualities. An empirical heat transfer model taking into account the forced convection, nucleate boiling, and thin liquid film evaporation was developed for horizontal square and circular minichannels. The frictional pressure drop of R32 was 1.5–2 times higher than that of R1234yf at same mass flux and vapor quality condition, and the effect of channel shape on the frictional pressure drop was small unlike the boiling heat transfer.     

Freon R141b flow boiling in silicon microchannel heat sinks: experimental investigation

This paper presents experimental investigations on Freon R141b flow boiling in rectangular microchannel heat sinks. The main aim is to provide an appropriate working fluid for microchannel flow boiling to meet the cooling demand of high power electronic devices. The microchannel heat sink used in this work contains 50 parallel channels, with a 60 × 200 (W × H) μm cross-section. The flow boiling heat transfer experiments are performed with R141b over mass velocities ranging from 400 to 980 kg/(m² s) and heat flux from 40 to 700 kW/m², and the outlet pressure satisfying the atmospheric condition. The fluid flow-rate, fluid inlet/outlet temperature, wall temperature, and pressure drop are measured. The results indicate that the mean heat transfer coefficient of R141b flow boiling in present microchannel heat sinks depends heavily on mass velocity and heat flux and can be predicted by Kandlikar’s correlation (Heat Transf Eng 25(3):86–93, 2004). The two-phase pressure drop keeps increasing as mass velocity and exit vapor quality rise.     

Study of transient heat transfer and synchronized flow visualizations during sub-cooled flow boiling in a small aspect ratio microchannel

The challenges that microchannel flow boiling technology faces are the lack of understanding of underlying mechanisms of heat transfer during various flow boiling regimes and a dearth of analytical models that can predict heat transfer. This paper aims to understand flow boiling heat transfer mechanisms by analyzing results obtained by synchronously captured high-speed flow visualizations with local, transient temperature data. Using Inverse Heat Conduction Problem (IHCP) solution methodology, the transient wetted surface heat flux and temperature as well as heat transfer coefficient are calculated. These are then correlated with the visual data. Experiments are performed on a single microchannel embedded with fast response temperature sensors located (630 µm) below the wetted surface. The height, width and length of the microchannel are 0.42 mm, 2.54 mm and 25.4 mm respectively. De-ionized, de-gassed water is used as the working fluid. Two heat fluxes are tested at each of the mass fluxes of 182 kg/(m²s) and 380 kg/(m²s). Because of vapor confinement, slug flow is observed for the tested conditions. The present study provides detailed insights into the effect of various events such as passage of vapor slug, 3-phase contact line, partial-dry-out and liquid slug on transient heat transfer coefficient. Transient heat transfer coefficient peaks when thin film evaporation mechanism is prevalent. The peak value is influenced by the distance of bubble incipience as well as downstream events obstructing the flow. Heat transfer coefficient during the passage of liquid slug and 3-phase contact line were relatively lower for the tested experimental conditions.     

Experimental study on surface wave and film breakdown of falling liquid film flow

In order to evaluate characteristics of the liquid film flow and their influences on heat and mass transfer, measurements of the instantaneous film thickness using a capacitance method and observation of film breakdown are performed. Experimental results are reported in the paper. Experiments are carried out at Re = 250–10000, T _in = 20–50°C and three axial positions of vertically falling liquid films for film thickness measurements. Instantaneous surface waveshapes are given by the interpretation of the test data using the cubic spline method. The correlation of the mean film thickness versus the film Reynolds number is also given by fitting the test data. It is revealed that the surface wave has nonlinear behavior. Observation of film breakdown is performed at Re = 1.40 × 10³–1.75 × 10⁴ and T _in = 85–95°C. From experimental results, the correlation of the film breakdown criterion can be obtained as follows: Bd = 1.567 × 10⁻⁶ Re ^1.183     

Periodic boiling in parallel micro-channels at low vapor quality

Based on experimental investigations the present study evaluates instability and heat transfer phenomenon under condition of periodic flow boiling of water and ethanol in parallel triangular micro-channels. Tests were performed in the range of hydraulic diameter 100–220 μm, mass flux 32–200 kg/m² s, heat flux 120–270 kW/m², vapor quality x = 0.01–0.08. The period between successive events depends on the boiling number and decreases with an increase in the boiling number. The initial film thickness decreases with increasing heat flux. When the liquid film reached the minimum initial film thickness CHF regime occurred. Temporal variations of pressure drop, fluid and heater temperatures were periodic. Oscillation frequency is the same for the pressure drop, for the fluid temperature at the outlet manifold, and for the mean and maximum heater temperature fluctuations. All these fluctuations are in phase. The CHF phenomenon is different from that observed in a single channel of conventional size. A key difference between micro-channel heat sink and single conventional channel is amplification of parallel-channel instability prior to CHF. The dimensionless experimental values of the heat transfer coefficient are presented as the Nusselt number dependence on the Eotvos number and the boiling number.