Turbulent boundary layers over sparsely-spaced rod-roughened walls

Direct numerical simulations (DNSs) of spatially developing turbulent boundary layers (TBLs) over sparsely-spaced two-dimensional (2D) rod-roughened walls were performed. The rod elements were periodically arranged along the streamwise direction with pitches of p_x/k = 8, 16, 32, 64 and 128, where p_x is the streamwise spacing of the rods, and k is the roughness height. The Reynolds number based on the momentum thickness was varied from Re_θ = 300–1400, and the height of the roughness element was k = 1.5θ_in, where θ_in is the momentum thickness at the inlet. The characteristics of the TBLs, such as the friction velocity, mean velocity, and Reynolds stresses over the rod-roughened walls, were examined by varying the spacing of the roughness features (8 ⩽ p_x/k ⩽ 128). The outer-layer similarity between the rough and smooth walls was established for the sparsely-distributed rough walls (p_x/k ⩾ 32) based on the profiles of the Reynolds stresses, whereas those are not for p_x/k = 8 and 16. Inspection of the interaction between outer-layer large-scale motions and near-wall small-scale motions using two-point amplitude modulation (AM) covariance showed that modulation effect of large-scale motions on near-wall small-scale motions was strongly disturbed over the rough wall for p_x/k = 8 and 16. For p_x/k ⩾ 32, the flow that passed through the upstream roughness element transitioned to a smooth wall flow between the consecutive rods. The strong influence of the surface roughness in the outer layer for p_x/k = 8 and 16 was attributed to large-scale erupting motions by the surface roughness, creating both upward shift of the near-wall turbulent energy and active energy production in the outer layer with little influence on the near-wall region.     

Structure of the turbulent boundary layer over a rod-roughened wall

Turbulent coherent structures near a rod-roughened wall are scrutinized by analyzing instantaneous flow fields obtained from direct numerical simulations (DNSs) of a turbulent boundary layer (TBL). The roughness elements used are periodically arranged two-dimensional spanwise rods, and the roughness height is k/δ = 0.05 where δ is the boundary layer thickness. The Reynolds number based on the momentum thickness is varied in the range Re_θ = 300–1400. The effect of surface roughness is examined by comparing the characteristics of the TBLs over smooth and rough walls. Although introduction of roughness elements onto the smooth wall affects the Reynolds stresses throughout the entire boundary layer when scaled by the friction velocity, the roughness has little effect on the vorticity fluctuations in the outer layer. Pressure-strain tensors of the transport equation for the Reynolds stresses and quadrant analysis disclose that the redistribution of turbulent kinetic energy of the rough wall is similar to that of the smooth wall, and that the roughness has little effect on the relative contributions of ejection and sweep motions in the outer layer. To elucidate the modifications of the near-wall vortical structure induced by surface roughness, we used two-point correlations, joint weighted probability density function, and linear stochastic estimation. Finally, we demonstrate the existence of coherent structures in the instantaneous flow field over the rod-roughened surface.     

Adverse pressure gradient turbulent flows over rough walls

An experimental study of a fully developed turbulent channel flow and an adverse pressure gradient (APG) turbulent channel flow over smooth and rough walls has been performed using a particle image velocimetry (PIV) technique. The rough walls comprised two-dimensional square ribs of nominal height, k = 3 mm and pitch, p = 2k, 4k and 8k. It was observed that rib roughness enhanced the drag characteristics, and the degree of enhancement increased with increasing pitch. Similarly, rib roughness significantly increased the level of turbulence production, Reynolds stresses and wall-normal transport of turbulence kinetic energy and Reynolds shear stress well beyond the roughness sublayer. On the contrary, the distributions of the eddy viscosity, mixing length and streamwise transport of turbulence kinetic energy and Reynolds shear stress were reduced by wall roughness, especially in the outer layer. Adverse pressure gradient produced a further reduction in the mean velocity (in comparison to the results obtained in the parallel section) but increased the wall-normal extent across which the mean flow above the ribs is spatially inhomogeneous in the streamwise direction. APG also reinforced wall roughness in augmenting the equivalent sand grain roughness height. The combination of wall roughness and APG significantly increased turbulence production and Reynolds stresses except in the immediate vicinity of the rough walls. The transport velocities of the turbulence kinetic energy and Reynolds shear stress were also augmented by APG across most part of the rough-wall boundary layer. Further, APG enhanced the distributions of the eddy viscosity across most of the boundary layer but reduced the mixing length outside the roughness sublayer.     

DNS and LES of turbulent flow in a closed channel featuring a pattern of hemispherical roughness elements

Direct Numerical Simulations (DNS) and Large Eddy Simulations (LES) were performed for fully-developed turbulent flow in channels with smooth walls and walls featuring hemispherical roughness elements at shear Reynolds numbers Re_τ = 180 and 400, with the goal of studying the effect of these roughness elements on the wall-layer structure and on the friction factor. The LES and DNS approaches were verified first by comparison with existing DNS databases for smooth walls. Then, a parametric study for the hemispherical roughness elements was conducted, including the effects of shear Reynolds number, normalized roughness height (k⁺ = 10–20) and relative roughness spacing (s⁺/k⁺ = 2–6). The sensitivity study also included the effect of distribution pattern (regular square lattice vs. random pattern) of the roughness elements on the walls. The hemispherical roughness elements generate turbulence, thus increasing the friction factor with respect to the smooth-wall case, and causing a downward shift in the mean velocity profiles. The simulations revealed that the friction factor decreases with increasing Reynolds number and roughness spacing, and increases strongly with increasing roughness height. The effect of random element distribution on friction factor and mean velocities is however weak. In all cases, there is a clear cut between the inner layer near the wall, which is affected by the presence of the roughness elements, and the outer layer, which remains relatively unaffected. The study reveals that the presence of roughness elements of this shape promotes locally the instantaneous flow motion in the lateral direction in the wall layer, causing a transfer of energy from the streamwise Reynolds stress to the lateral component. The study indicates also that the coherent structures developing in the wall layer are rather similar to the smooth case but are lifted up by almost a constant wall-unit shift y⁺ (∼10–15), which, interestingly, corresponds to the relative roughness k⁺ = 10.     

The effect of sidewalls on rectangular jets

An experimental study is presented regarding the influence of sidewalls on the turbulent free jet flow issuing from a smoothly contracting rectangular nozzle of aspect ratio 15. “Sidewalls” are two parallel plates, flush with each of the slots’ short sides, practically establishing bounding walls extending the nozzle sidewalls in the downstream direction. Measurements of the streamwise and lateral velocity mean and turbulent characteristics have been accomplished, with an x-sensor hot wire anemometer, up to an axial distance of 35 nozzle widths, for jets with identical inlet conditions with and without sidewalls. Centreline measurements for both configurations have been collected for three Reynolds numbers, Re_D = 10,000, 20,000 and 30,000. For Re_D = 20,000 measurements in the transverse direction were collected at 13 different downstream locations in the range, x = 0–35 nozzle widths, and in the spanwise direction at three different downstream locations, x = 2, 6 and 25 nozzle widths.Results indicate that, the two jet configurations (with and without sidewalls) produce statistically different flow fields. Sidewalls do not lead to the production of a 2D flow field as undulations in the spanwise mean velocity distribution indicate. They do increase the two-dimensionality of the jet increasing the longevity of 2D spanwise rollers structures formed in the initial stages of entrainment, which are responsible for the convection of longitudinal momentum towards the outer field, establishing larger streamwise mean velocities at the jet edges. In the near field, up to 25 nozzle widths, lower outward lateral velocities in the presence of the sidewalls are held responsible for the decrease of turbulent terms including rms of velocity fluctuations and Reynolds stresses. Skewness factors increase monotonically across the shear layers from negative values to positive forming sharp peaks at the outer edges of the jet, illustrative of the presence of well defined 2D roller structures in the jet with sidewalls.     

Effects of irregular two-dimensional and three-dimensional surface roughness in turbulent channel flows

Wall-resolved Large Eddy Simulation of fully developed turbulent channel flows over two different rough surfaces is performed to investigate on the effects of irregular 2D and 3D roughness on the turbulence. The two geometries are obtained through the superimposition of sinusoidal functions having random amplitudes and different wave lengths. In the 2D configuration the irregular shape in the longitudinal direction is replicated in the transverse one, while in the 3D case the sinusoidal functions are generated both in streamwise and spanwise directions. Both channel walls are roughened in such a way as to obtain surfaces with statistically equivalent roughness height, but different shapes. In order to compare the turbulence properties over the two rough walls and to analyse the differences with a smooth wall, the simulations are performed at the same Reynolds number Re_τ = 395. The same mean roughness height h = 0.05δ (δ the half channel height) is used for the rough walls.The roughness function obtained with the 3D roughness is larger than in the 2D case, although the two walls share the same mean height. Thus, the considered irregular 3D roughness is more effective in reducing the flow velocity with respect to the 2D roughness, coherently with the literature results that identified a clear dependence of the roughness function on the effective slope (see Napoli et al. (2008)), higher in the generated 3D rough wall. The analysis of higher-order statistics shows that the effects of the roughness, independently on its two- or three-dimensional shape, are mainly confined in the inner region, supporting the Townsend’s wall similarity hypothesis. The tendency towards the isotropization is investigated through the ratio between the resolved Reynolds stress components, putting in light that the 3D irregular rough wall induces an higher reduction of the anisotropy, with respect to the 2D case.     

Numerical study of particle deposition in a turbulent channel flow with transverse roughness elements on one wall

A numerical study is presented for the effect of wall roughness on the deposition of solid spherical particles in a fully developed turbulent channel flow based on large eddy simulation combined with a Lagrangian particle-tracking scheme. The interest is focused on particles with response times in wall units in the range of 2.5 ≤ τ_p⁺ ≤ 600 depositing onto a vertical rough surface consisting of two-dimensional transverse square bars separated by a rectangular cavity. Predictions of particle deposition rates are obtained for several values of the cavity width to roughness element height ratio and particle response time. It is shown that the accumulation of particles in the near wall region and their preferential concentration in flow areas of low streamwise fluid velocity that occur in turbulent flows at flat channels are significantly affected by the roughness elements. Particle deposition onto the rough wall is considerably increased, exhibiting a subtle dependence on the particle inertia and the spacing between the bars. The observed augmentation of deposition coefficient can be attributed to the flow modifications induced by the roughness elements and to the inertial impaction of particles onto the frontal deposition area of the protruding square bars.     

Air flow aerodynamic on a wall-mounted hemisphere for various turbulent boundary layers

Air flow field around a surface-mounted hemisphere of a fixed height for two different turbulent boundary layers (thin and thick) are investigated experimentally and numerically. Flow measurements are performed in a wind tunnel using hot-wire anemometer and streamwise component of velocity fluctuation are calculated using a special developed program of the hardware system. Mean surface pressure coefficients and velocity field for the same hemisphere are determined by the numerical simulation. Turbulent flow field and intensity are measured for two types of boundary layers and compared at various sections in both streamwise and spanwise directions. Numerical scheme based on finite volume and SIMPLE algorithm is used to treat pressure and velocity coupling. Studies are performed for Reynolds number, Re_H = 32,000. Based on the numerical simulation using RNG k–ε turbulence model, flow pathlines, separation region and recirculation area are determined for the two types of turbulent boundary layer flows and complex flow field and recirculation regions are identified and presented graphically.     

Effects of the roughness height in turbulent boundary layers over rod- and cuboid-roughened walls

Direct numerical simulations (DNSs) of spatially developing turbulent boundary layers (TBLs) over two-dimensional (2D) rod-roughened walls and three-dimensional (3D) cuboid-roughened walls are conducted to investigate the effects of the roughness height on the flow characteristics in the outer layer. The rod elements are periodically aligned along the downstream direction with a pitch of p_x/θ_in = 12, and the cuboid elements are periodically staggered with a pitch of p_x/θ_in = 12 and p_z/θ_in = 3, where p_x and p_z are correspondingly the streamwise and spanwise pitches of the roughness and θ_in is the momentum thickness at the inlet. The first surface roughness is placed 80θ_in downstream from the inlet, leading to a step change from a smooth to rough surface. The rod and cuboid roughness height (k) is varied in the range of 0.1 ≤ k/θ_in ≤ 1.8 (13 ≤ δ/k ≤ 285), respectively (δ is the boundary layer thickness), and the Reynolds number based on the momentum thickness (θ) is varied in the range of Re_θ = 300 ~ 1400. For each case, the self-preservation form of the velocity-defect and the turbulent Reynolds stresses is achieved along the downstream direction. As the roughness height increases, the roughness function (ΔU⁺) extracted from the mean velocity profiles increases, although the velocity-defect profiles for the rough-wall cases show good agreement with the profile from the smooth-wall case. The magnitude of the Reynolds stresses in the outer layer increases with an increase of k/δ. The outer layer similarity between the flows over the rough and smooth-walls is found when δ/k ≥ 250 and 100 for the 2D rod and 3D cuboid, respectively. The continuous increase of the Reynolds stresses in the outer layer with an increase of k/δ is explained by a large population of very long structures over the rough-wall flows. Because the characteristic width of the structures increases continuously with an increase of k/δ for the rod and cuboid roughness, a wide width of the structures leads to frequent spanwise merging between adjacent structures. The active spanwise merging events with an increase of k/δ increase the streamwise coherence of the structures with the appearance of significant meandering.     

Turbulent flow over a rough backward-facing step

This work characterizes the impacts of the realistic roughness due to deposition of foreign materials on the turbulent flows at surface transition from elevated rough-wall to smooth-wall. High resolution PIV measurements were performed in the streamwise-wall-normal (x–y) planes at two different spanwise positions in both smooth and rough backward-facing step flows. The experiment conditions were set at a Reynolds number of 3450 based on the free stream velocity U_∞ and the mean step height h, expansion ratio of 1.01, and the ratio of incoming boundary layer thickness to the step height, δ/h, of 8. The mean flow structures are observed to be modified by the roughness and they illustrate three-dimensional features in rough backward-facing step flows. The mean reattachment length X_r is significantly reduced by the roughness at one PIV measurement position while is slightly increased by the different roughness topography at the other measurement position. The mean velocity profiles at the reattachment point indicate that the studied roughness weakens the perturbation of the step to the incoming turbulent flow. Comparisons of Reynolds normal and shear stresses, productions of normal stresses, quadrant analysis of the instantaneous shear-stress contributing events, and mean spanwise vorticity reveal that the turbulence in the separated shear layer is reduced by the studied roughness. The results also indicate an earlier separation of the turbulent boundary layer over the current rough step, probably due to the adverse pressure gradient produced by the roughness topography even before the step.     

An experimental study of circular sand–water wall jets

Laboratory experiments were carried out to study the effects of sand particles on circular sand–water wall jets. Mean and turbulence characteristics of sand particles in the sand–water wall jets were measured for different sand concentrations c_o ranging from 0.5% to 2.5%. Effects of sand particle size on the centerline sand velocity of the jets were evaluated for sand size ranging from 0.21 mm to 0.54 mm. Interesting results with the range of measurements are presented in this paper. It was found that the centerline sand velocity of the wall jets with larger particle size were 15% higher than the jets with smaller particle size. Concentration profiles in the vertical direction showed a peak value at x/d = 5 (where x is the longitudinal distance from the nozzle and d is the nozzle diameter) and the sand concentration decreased linearly for x/d > 5. Experimental results showed that the turbulence level enhanced from the nozzle to x/d = 10. For sand–water wall jets with a higher concentration (c_o = 1.5–2.5%), the turbulence intensity became smaller than the corresponding single-phase wall jets by 34% due to turbulent modulation. A modified logarithmic formulation was introduced to model the longitudinal turbulent intensity at the centerline and along the axis of the jet.     

On the impacts of coarse-scale models of realistic roughness on a forward-facing step turbulent flow

The present work explores the impacts of the coarse-scale models of realistic roughness on the turbulent boundary layers over forward-facing steps. The surface topographies of different scale resolutions were obtained from a novel multi-resolution analysis using discrete wavelet transform. PIV measurements are performed in the streamwise–wall-normal (x–y) planes at two different spanwise positions in turbulent boundary layers at Re_h = 3450 and δ/h = 8, where h is the mean step height and δ is the incoming boundary layer thickness. It was observed that large-scale but low-amplitude roughness scales had small effects on the forward-facing step turbulent flow. For the higher-resolution model of the roughness, the turbulence characteristics within 2h downstream of the steps are observed to be distinct from those over the original realistic rough step at a measurement position where the roughness profile possesses a positive slope immediately after the step’s front. On the other hand, much smaller differences exist in the flow characteristics at the other measurement position whose roughness profile possesses a negative slope following the step’s front.     

The flow field around a micropillar confined in a microchannel

The flow field over a low aspect ratio (AR) circular pillar (L/D = 1.5) in a microchannel was studied experimentally. Microparticle image velocimetry (μPIV) was employed to quantify flow parameters such as flow field, spanwise vorticity, and turbulent kinetic energy (TKE) in the microchannel. Flow regimes of cylinder-diameter-based Reynolds number at 100 ⩽ Re_D ⩽ 700 (i.e., steady, transition from quasi-steady to unsteady, and unsteady flow) were elucidated at the microscale. In addition, active flow control (AFC), via a steady control jet (issued from the pillar itself in the downstream direction), was implemented to induce favorable disturbances to the flow in order to alter the flow field, promote turbulence, and increase mixing. Together with passive flow control (i.e., a circular pillar), turbulent kinetic energy was significantly increased in a controllable manner throughout the flow field.     

The effect of mixed convection on the structure of channel flow at low Reynolds numbers

An experimental study was conducted to investigate the effect of bottom wall heating on the flow structure inside a horizontal square channel at low Reynolds numbers (Re) and high Grashof numbers (Gr). The flow field was found to be complex and three-dimensional due to the interactions of buoyancy-induced rising plumes of warm fluid, falling parcels of cold fluid and the shear flow. The mean streamwise velocity profiles were altered by bottom wall heating; and back flow was induced in the upper half of the channel when Gr/Re² > 55. The bottom wall temperatures were found to have more significant influence on the turbulent velocity magnitudes than the flow rate. The Reynolds stress became negative in the channel core region indicating the momentum transfer from the turbulent velocity field to the buoyancy field. The POD analysis revealed the presence of convective cells primarily in the lower half of the channel.     

Turbulent boundary layer flow with a step change from smooth to rough surface

A direct numerical simulation (DNS) dataset of a turbulent boundary layer (TBL) with a step change from a smooth to a rough surface is analyzed to examine the characteristics of a spatially developing flow. The roughness elements are periodically arranged two-dimensional (2-D) spanwise rods, with the first rod placed 80θ_in downstream from the inlet, where θ_in denotes the inlet momentum thickness. Based on an accurate estimation of relevant parameters, clear evidence for mean flow universality is provided when scaled properly, even for the present roughness configuration, which is believed to have one of the strongest impacts on the flow. Compared to previous studies, it is shown that overshooting behavior is present in the first- and second-order statistics and is locally created either within the cavity or at the leading edge of the roughness depending on the type of statistics and the wall-normal measurement location. Inspection of spatial two-point correlations of the streamwise velocity fluctuations shows a continuous increase of spanwise length scales of structures over the rough wall after the step change at a greater growth rate than that over smooth wall TBL flow. This is expected because spanwise energy spectrum shows presence of much energetic wider structures over the rough wall. Full images of the DNS data are presented to describe not only predominance of hairpin vortices but also a possible spanwise scale growth mechanism via merging over the rough wall.     

Periodicity of large-scale coherence in turbulent boundary layers

This study examines the pronounced periodicity of large-scale coherent structures in turbulent boundary layers, which are of the order of the boundary layer thickness (δ) and reside in the logarithmic and wake regions. To this end, a series of multi-camera planar particle image velocimetry (PIV) measurements are conducted in a streamwise/spanwise and streamwise/wall-normal planes at a friction Reynolds number of Re_τ ≈ 2500. The experiments are configured to capture a large field-of-view with velocity fields that cover a streamwise extent in excess of 15δ. The resulting vector fields reveal large-scale streamwise and spanwise organisation instantaneously, which is often lost when only examining mean statistics. By extracting the dominant streamwise and spanwise Fourier modes of the large-scale motions, a clearer picture of these structural organisations and coherence is presented. A targeted inspection of these dominant modes reveal that these features remain coherent over a significant fraction of the boundary layer thickness in the wall-normal direction, but only a fraction of them have coherence that extends to the wall (wall-coherent). Further, the spatial extents and the population density of these wall-coherent and wall-incoherent modes are characterised, with the former conforming to the attached eddy arguments of Townsend (1976) and the subsequent attached eddy models. Collectively, through the evidence gathered here, we provide a conceptual picture of the representative large-scale structures in turbulent boundary layers, which are likely to have implications on the type of representative structures to be used in structure-based models for these flows.     

Effect of side ratio on fluid flow and heat transfer from rectangular cylinders using the PANS method

A computational study of heat transfer from rectangular cylinders is carried out. Rectangular cylinders are distinguished based on the ratio of the length of streamwise face to the height of the cross-stream face (side ratio, R). The simulations were performed to understand the heat transfer in a flow field comprising separation, reattachment, vortex shedding and stagnation. The Partially-Averaged Navier–Stokes (PANS) modeling approach is used to solve the turbulent flow physics associated and the wall resolve approach is used for the near wall treatment because of the flow separation involved. The simulations were performed using a finite volume based opensource software, OpenFOAM, at Reynolds number (Re) = 22,000 for rectangular cylinder at constant temperature kept in an air stream. Two critical side ratios were obtained, R = 0.62 and 3.0. At R = 0.62, the maximum value of the drag coefficient (C_d) = 2.681 was observed which gradually reduced by 54% at R = 4.0. The base pressure coefficient and global Nusselt number also attained the maximum value at R = 0.62 and from R = 2.5 to 3.0 a sharp discontinuous increase by 140% in the Strouhal number was observed. At R = 0.62, it was observed that the separated flow reattaches at the trailing edge after rolling over the side face and therefore increases the overall Nusselt number. The phase averaging was also performed to analyze the unsteady behavior of heat transfer.     

Experimental study of parallel and inclined turbulent wall jets

An experimental study of the flow field in a two-dimensional wall jet has been conducted. All measurements were carried out using hot-wire anemometry. The experimental facility has a rectangular slot nozzle of high aspect ratio l/b = 100 (where l and b are the length and height slot, respectively). Mean velocities and Reynolds stresses were determined with three nozzle Reynolds numbers (Re = 1 × 10⁴, 2 × 10⁴ and 3 × 10⁴) and four different inclination angles between the wall and the flow velocity at the nozzle (β = 0°, 10°, 20° and 30°). Results indicate that all wall jets are self-preserving in the developed region. Normal to the wall two regions can be identified: one similar to a plane free jet and the other similar to a boundary layer. Downstream the interaction between these two regions creates a mixed or third region. The logarithmic region increases with the distance from the nozzle and with the Reynolds number. For the inclined wall jet, the spreading rate expressed in terms of jet half-width or maximum velocity decay with respect to the streamwise distance, asymptotes to a linear law. The streamwise locations where the jet becomes self-similar are farther from the exit than in parallel wall jet. The slope of both half-width and maximum velocity decay in the developed region are affected by both wall jet inclination angle and nozzle exit Reynolds number.