Monodisperse polystyrene microspheres prepared by dispersion polymerization with microwave irradiation

Monodisperse polystyrene microspheres with diameters of 200–500 nm were prepared by dispersion polymerization with microwave irradiation with poly(N‐vinylpyrrolidone) as a steric stabilizer and 2,2′‐azobisisobutyronitrile as a radical initiator in an ethanol/water medium. The morphology, size, and size distribution of the polystyrene microspheres were characterized with transmission electron microscopy and photon correlation spectroscopy, and the formed films of the polystyrene dispersions were characterized with atomic force microscopy. The effects of the monomer concentration, stabilizer concentration, and initiator concentration on the size and size distribution of the polystyrene microspheres were investigated. The polystyrene microspheres prepared by dispersion polymerization with microwave irradiation were smaller, more uniform, and steadier than those obtained with conventional heating. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2368‐2376, 2005     

Photoinitiated dispersion polymerization of methyl methacrylate: A quick approach to prepare polymer microspheres with narrow size distribution

Photoinitiated dispersion polymerization of methyl methacrylate was carried out in a mixture of ethanol and water as dispersion medium in the presence of poly(N‐vinylpyrrolidone) (PVP) as the steric stabilizer and Darocur 1173 as photoinitiator. 93.7% of conversion was achieved within 30 min of UV irradiation at room temperature, and microspheres with 0.94 μm number–average diameter and 1.04 polydispersity index (PDI) were obtained. X‐ray photoelectron spectroscope (XPS) analysis revealed that only parts of surface of the microspheres were covered by PVP. The particle size decreased from 2.34 to 0.98 μm as the concentration of PVP stabilizer increased from 2 to 15%. Extra stabilizer (higher than 15%) has no effect on the particle size and distribution. Increasing medium polarity or decreasing monomer and photoinitiator concentration resulted in a decrease in the particle size. Solvency of reaction medium toward stabilizer, which affects the adsorption of stabilizer on the particle surface, was shown to be crucial for controlling particle size and uniformity because of the high reaction rate in photoinitiated dispersion polymerization. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1329–1338, 2008     

Dispersion polymerization of methyl methacrylate in supercritical carbon dioxide: Influence of helium concentration on particle size and particle size distribution

Dispersion polymerizations of methyl methacrylate utilizing poly(1,1,-dihydroperfluorooctyl acrylate) as a steric stabilizer in supercritical carbon dioxide (CO₂) were carried out in the presence of helium. Particle size and particle size distribution were found to be dependent on the amount of inert helium present. Particle sizes ranging from 1.64 to 2.66 μm were obtained with various amounts of helium. Solvatochromic investigations using 9-(α-perfluoroheptyl-β,β-dicyanovinyl)julolidine indicated that the solvent strength of CO₂ decreases with increasing helium concentration. This effect was confirmed by calculations of Hildebrand solubility parameters. Dispersion polymerization results indicate that PMMA particle size can be attenuated by the amount of helium present in supercritical CO₂. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2009–2013, 1997     

Effect of reaction parameters on the dispersion polymerization of 1‐vinyl‐2‐pyrrolidone

Nonporous hydrogel microspheres 0.1–1.3 μm in diameter were prepared by the dispersion copolymerization of 1‐vinyl‐2‐pyrrolidone and ethylene dimethacrylate as a crosslinking agent. The crosslinking was evidenced by solid state ¹³C NMR and elemental analysis. The effect of various parameters including selection of solvent (cyclohexane, butyl acetate), initiator (4,4′‐azobis(4‐cyanopentanoic acid), 2,2′‐azobisisobutyronitrile, dibenzoyl peroxide) and stabilizer on the properties of resulting microspheres has been studied. Dynamic light scattering and photographic examination were used for determination of the diameter and polydispersity of microspheres. Increasing concentration of steric stabilizer in the initial polymerization mixture decreased the particle size. The particle size depended on the molecular weight of polystyrene‐block‐hydrogenated polyisoprene stabilizer, but not on the number of PS and polybutadiene blocks in the styrene–butadiene block copolymer stabilizers. Dibenzoyl peroxide used as an initiator resulted in agglomeration of particles. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 653–663, 2000     

Synthesis of highly crosslinked monodisperse polymer particles: Effect of reaction parameters on the size and size distribution

Monodisperse polystyrene particles crosslinked with different concentrations of divinylbenzene were synthesized in the 3.2–9.1 μm size range by dispersion polymerization in an isopropyl alcohol/toluene mixed‐dispersion medium with poly(N‐vinylpyrrolidone) as a steric stabilizer and 2,2′‐azobisisobutyronitrile as a radical initiator. The effects of the reaction parameters such as the crosslinking agent concentration, media solvency (controlled by varying the amount of toluene addition), the initiator concentration, and the stabilizer concentration on the particle size and size distribution were investigated with reference particles with a monodisperse size distribution and crosslinked by 1.5 wt % divinylbenzene. The appropriate increase in media solvency was a prerequisite for preparing crosslinked particles without coagulated and/or odd‐shaped particles. The investigation of the effects of the polymerization parameters also shows that only specific sets of conditions produce particles with a monodisperse size distribution. The glass‐transition temperatures of the particles increased with increasing divinylbenzene concentration. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4368–4377, 2002     

Investigation of stabilizer‐free dispersion polymerization process of styrene and maleic anhydride copolymer microspheres

The copolymer microspheres of styrene (St) and maleic anhydride (MA) were synthesized by stabilizer‐free dispersion polymerization, and the polymerization process was explored in detail. The results showed that the homopolymerization of St formed in initial polymerization period served as stabilizer, and reaction solvent of closer solubility parameter would benefit the stabilizer‐free dispersion polymerization. In addition, some principal factors affecting the microspheres size, such as reaction time, reaction temperature, monomer concentration, molar feed ratio, reaction media, and cosolvent, were investigated as well. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Mono- or narrow disperse poly(methacrylate-co-divinylbenzene) microspheres by precipitation polymerization

Precipitation copolymerizations of five mono-vinyl methacrylic monomers including methyl methacrylate (MMA), butyl methacrylate (BMA), dodecyl methacrylate (DMA), glycidyl methacrylate (GMA), and hydroxyethyl methacrylate (HEMA) with divinylbenzene (DVB), in a wide range of comonomer composition, were carried out in acetonitrile to form mono- or narrow disperse crosslinked copolymer microspheres. In addition, two divinyl methacrylic monomers, ethylene glycol dimethacrylate (EGDMA) and triethylene glycol dimethacrylate (TEGDMA), were also copolymerized with DVB, and optionally a third comonomer (GMA or HEMA), to yield similar microspheres in acetonitrile. The possibility of creating porosity was explored for some of the copolymer particles. All these microspheres have clean surfaces due to the absence of any added steric or ionic stabilizer, and they are in the size of the micrometer range, varying from 1 to 7 µm, depending on the type and content of the methacrylic comonomer. Particle size distribution, surface morphology, internal texture, and porosity properties of these particles were studied by a Coulter Multisizer, a scanning electron microscope, a transmission electron microscope, and an Autosorb-1. The effects of comonomers on microsphere formation and morphology are described. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2899–2907, 1999     

Monodisperse poly(chloromethylstyrene-co-divinylbenzene) microspheres by precipitation polymerization

Monodisperse poly(chloromethylstyrene-co-divinylbenzene-80) microspheres of 4–6-µm diameter were prepared by precipitation copolymerization in neat acetonitrile and in acetonitrile/toluene mixtures. These particles have clean surfaces due to the absence of any added stabilizer and up to 0.5 cm³/g pore volume, depending on the comonomer ratio and on the amount of toluene cosolvent. The effects of comonomer and cosolvent ratios on microsphere formation and morphology are described. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2295–2303, 1999     

Magnetic polyglycidylmethacrylate microspheres by dispersion polymerization

Composite polyglycidylmethacrylate [poly(GMA)] spherical microparticles capable of responding to magnetic fields were prepared by dispersion polymerization of GMA in the presence of iron oxides. The polymerization reaction was carried out in aqueous alcoholic media (methanol, ethanol, propan‐1‐ol, and butan‐1‐ol) using poly‐(N‐vinylpyrrolidone) and 2,2′‐azobisisobutyronitrile as a steric stabilizer and initiator, respectively. Quaternary ammonium salt (Aliquat 336) acting as an electrostatic costabilizer favorably affected dispersity. The solubility parameter of the reaction mixture determined the size of the resulting microspheres. In addition to the particle size distribution, the addition of iron oxide to the polymerization medium also caused a shift of the particle size to higher values. The results show that poly(GMA) particles contained up to 25 wt % iron oxide. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3707–3715, 2001     

Dispersion polymerization of pyrrole using ethylhydroxy-ethylcellulose as a stabilizer

Oxidative polymerization of pyrrole has been studied using FeCl₃ or (NH₄)₂S₂O₈ (APS) as oxidant, ethylhydroxyethylcellulose (EHEC) as a steric stabilizer and water or aqueous ethanol as the dispersion medium. Transmission electron micrographic images of the particles from the as-prepared dialysed dispersions in aqueous ethanol show small as well as large particles (about a decade larger) when FeCl₃ is used as the oxidant but only large particles when APS is used as the oxidant. Small particles are not found when the dispersions are prepared in water, irrespective of the oxidant used. The particle size decreases with an increase in molecular weight of the stabilizer for the same stabilizer concentration. The minimum amount of stabilizer required to support dispersion polymerization decreases upon increasing the alcohol content of the medium. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3723–3729, 1999     

Poly(2‐hydroxyethyl methacrylate‐co‐N,O‐dimethacryloylhydroxylamine) particles by dispersion polymerization

Poly(2‐hydroxyethyl methacrylate‐co‐N,O‐dimethacryloylhydroxylamine) particles were prepared by dispersion polymerization in toluene/2‐methylpropan‐1‐ol medium using cellulose acetate butyrate and dibenzoyl peroxide (BPO) as a steric stabilizer and initiator, respectively. The particle size was reduced with decreasing solvency of the reaction medium (more nuclei were generated) because the critical chain length of the precipitated oligomers decreased with an increasing toluene content, which is a poorer solvent for the polymer than 2‐methylpropan‐1‐ol. There is an optimum initiator concentration (2 wt % BPO relative to monomers) for producing low‐polydispersity particles under given conditions. Additionally, discrete spherical particles were obtained at a low monomer concentration and/or higher polymerization temperature. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1625–1632, 2002     

Controllable Preparation of Monodisperse Polystyrene Microspheres with Different Sizes by Dispersion Polymerization

Summary: Monodisperse polystyrene (PS) microspheres with different sizes were prepared by dispersion polymerization in dispersion media of ethanol/water and isopropayl alcohol/water, respectively. The effect of polarity of the dispersion medium, stabilizer and initiator concentration on the average sizes and size range were evaluated. The results show that monodisperse PS microspheres with different sizes could be prepared in dispersion media of ethanol and isopropyl alcohol/water when appropriate initiator and stabilizer concentrations were employed, and the latter is a more appropriate medium to prepare uniform PS microspheres. It was found that the microsphere sizes reduced with increasing water content in the dispersion medium. Furthermore, in isopropyl alcohol/water dispersions, the average sizes decreased with increasing stabilizer concentration.     

Synthesis and characterization of crosslinked uniform polymeric microspheres containing a polyimide prepolymer by a new emulsification process

A highly crosslinked poly(styrene–divinyl benzene–trimethyolpropane trimethacrylate) microsphere containing a polyimide prepolymer (PIP) was prepared by a new emulsification method, Shirasu porous glass (SPG) membrane emulsification, and a subsequent radical suspension polymerization. That is, a mixture of styrene, divinyl benzene, trimethyol propane trimethacrylate (TMPTMA), and PIP containing an initiator was permeated through the uniform pores of the SPG membrane into a continuous phase containing a stabilizer to form uniform droplets. Then, the suspension polymerization was carried out at 65 °C for 24 h. The trifunctional crosslinker TMPTMA was added to enhance the destructive strength of the microsphere, and PIP was incorporated into the microsphere to provide an adhesion force by a known self‐curing reaction at 220 °C. The effects of the feed amounts of TMPTMA and PIP on the monomer conversion, size distribution, and destructive strength of the microsphere were investigated. The monomer conversion increased with an increase in TMPTMA. The particle size distribution became narrower as the TMPTMA feed amount increased, but it became broader with an increase in PIP. The destructive strength increased with increases in TMPTMA and PIP. After a heat treatment at 220 °C, the destructive strength decreased because of the heat degradation of the polymer. The addition of TMPTMA suppressed the heat degradation, and PIP could undergo self‐curing at 220 °C. The obtained highly crosslinked uniform microsphere containing PIP has potential applications in liquid‐crystal displays. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2588–2598, 2003     

Effect of reaction parameters on the particle size in the dispersion polymerization of 2-hydroxyethyl methacrylate

Poly(2-hydroxyethyl methacrylate) particles in the micron size range were obtained by the dispersion polymerization. Cellulose acetate butyrate and dibenzoyl peroxide were used as steric stabilizer and initiator, respectively. The ultimate particle size could be adjusted by the selection of a suitable polymerization medium consisting of an alcohol added to toluene and by varying their relative amounts. The particle size increased with increasing solubility parameter of the mixture, i.e., by decreasing the toluene/2-methylpropan-1-ol, toluene/butan-2-ol, and toluene/3-methylbutan-1-ol ratio. The particle size decreased with increasing concentration of the stabilizer and/or initiator. At the same time, the particle size distribution became narrower. Particles prepared from polymerization mixtures purged with nitrogen before the start of polymerization were smaller, and of narrower distribution, than those prepared from nitrogen-non-purged mixtures. Equilibrium swelling of particles in toluene decreased with the decreasing content of toluene in the polymerization mixture. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3785–3792, 1999     

Magnetic poly(glycidyl methacrylate) microspheres prepared by dispersion polymerization in the presence of electrostatically stabilized ferrofluids

Fine magnetite nanoparticles, both electrostatically stabilized and nonstabilized, were synthesized in situ by precipitation of Fe(II) and Fe(III) salts in alkaline medium. Magnetic poly(glycidyl methacrylate) (PGMA) microspheres with core‐shell structure, where Fe₃O₄ is the magnetic core and PGMA is the shell, were obtained by dispersion polymerization initiated with 2,2′‐azobisisobutyronitrile (AIBN), 4,4′‐azobis(4‐cyanovaleric acid) (ACVA), or ammonium persulfate (APS) in ethanol containing poly(vinylpyrrolidone) or ethylcellulose stabilizer in the presence of iron oxide ferrofluid. The average microsphere size ranged from 100 nm to 2 μm. The effects of the nature of ferrofluid, polymerization temperature, monomer, initiator, and stabilizer concentration on the PGMA particle size and polydispersity were studied. The particles contained 2–24 wt % of iron. AIBN produced larger microspheres than APS or ACVA. Polymers encapsulating electrostatically stabilized iron oxide particles contained lower amounts of oxirane groups compared with those obtained with untreated ferrofluid. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5827–5837, 2004     

Reactive poly(glycidyl methacrylate) microspheres prepared by dispersion polymerization

Poly(glycidyl methacrylate) [poly(GMA)] microspheres of narrow size distribution were prepared in a simple one‐step procedure by dispersion radical polymerization. Depending on the solvent used, poly(GMA) particle size could be controlled in the range of 0.5–4 μm by changing the solubility parameter of the reaction mixture. In N,N′‐dimethylformamide (DMF)/methanol mixture, the particle size increased and the size distribution broadened with decreasing initial solubility parameter. While in the DMF/methanol solvent system, hydroxypropyl cellulose (HPC) or cellulose acetate butyrate (CAB) were taken as steric stabilizers of the dispersion polymerization, poly(vinylpyrrolidone) (PVP) was used in alcoholic media. Contrary to the DMF/methanol system, narrow particle size distributions were obtained with PVP‐stabilized polymerizations in ethanolic, methanolic, propan‐1‐olic or butan‐1‐olic medium. Both the particle size and polydispersity were reduced with increasing stabilizer concentration. If lower molecular‐weight PVP was used, larger microspheres were obtained. Poly(GMA) samples prepared in a neat alcoholic medium virtually quantitatively retained oxirane group content after the polymerization. Reactivity of the poly(GMA) microspheres was confirmed by their hydrolysis and aminolysis. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3855–3863, 2000     

Preparation of monodisperse functional poly(styrene-co-acrylamidoxime) microsphere with chelating amidoxime group

Monodisperse poly(styrene-co-acrylonitrile) microspheres were prepared by dispersion copolymerization of styrene (St) and acrylonitrile (AN) in ethanol (EtOH)/isopropanol medium. 2,2′-Azobis(isobutyronitrile) (AIBN) and poly(acrylic acid) (PAA) were utilized as initiator and steric stabilizer, respectively. The effects of PAA stabilizer, AIBN initiator, St/AN monomer ratio, and EtOH solvent on particle size and size distribution were investigated systematically. AN is a co-monomer with desired nitrile group (–CN); the functional P(St-co-acrylamidoxime) microsphere with chelating amidoxime group (–C(NH₂)=NOH) was derived by amidoximizing the nitrile group with hydroxylamine. The percentage of chemical modification was calculated to be 51.2% in this study.     

Preparation of a xanthate‐terminated dextran by click chemistry: Application to the synthesis of polysaccharide‐coated nanoparticles via surfactant‐free ab initio emulsion polymerization of vinyl acetate

Stable monodisperse poly(vinyl acetate) (PVAc) submicronic latex particles were synthesized by ab initio batch emulsion polymerization using a dextran derivative from renewable resource as an efficient steric stabilizer. The dextranend‐functionalized by a xanthate moiety was synthesized by Huisgen's 1,3‐dipolar cycloaddition (click chemistry). It was applied as a macromolecular RAFT (reversible addition fragmentation chain transfer) agent in surfactant‐free emulsion polymerization of vinyl acetate to form in situ an amphiphilic block copolymer able to efficiently stabilize the latex particles. The method afforded the preparation of high solids content (27%) latices coated by dextran. Both the kinetic study and the molar mass analyses confirmed the involvement of the dithiocarbonate group in the emulsion polymerization process. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2845–2857, 2008     

Thiol-ended polyethylene oxide as reactive stabilizer for dispersion polymerization of styrene

 Radical dispersion polymerization of styrene in aqueous ethanol solutions was performed in the presence of a new reactive polyethylene oxide stabilizer with thiol end groups. This reactive stabilizer was compared to the more conventional poly (N-vinyl pyrrolidone). Particles size distribution, molecular weights and kinetics were investigated. Monodispersed polymer particles with diameter in the range 200–2000 nm were obtained depending on the amount of stabilizer used. In all cases, the polyethylene oxide (PEO) sequence of the dispersant was partly incorporated at the surface of the latex particles, but the grafting yield of polyethylene oxide chains was always limited and did not exceed 15%. Part of the stabilizer being unreacted or reacted with low molecular weight polystyrene remained in the continuous phase. Received: 26 September 1996 Accepted: 4 March 1997     

Synthesis and characterization of phenolic‐type beads by dispersion polymerization of 2‐phenoxyethanol with formaldehyde using gum acacia powder as stabilizer

In this study, we report the preparation of phenolic beads (PB) via a novel dispersion polymerization of 2‐phenoxyethanol (PE) and formaldehyde, in which gum acacia powder (GAP), formic acid, and sulfuric acid are employed as the steric stabilizer, the reaction medium and the catalyst, respectively. The effects of a variety of reaction parameters, including the stabilizer concentration, the agitation rate, the polymerization temperature, the molar ratio of formaldehyde to 2‐phenoxyethanol (F/P) and the amount of sulfuric acid, on the particle size and size distribution (PDI) as well as particle morphology have been investigated. Particularly, phenolic beads of a size 565 µm as well as a narrow particle size distribution (PDI = 1.153) have been prepared under the following conditions: the stabilizer concentration 2.5%, the agitation rate 700 rpm, the polymerization temperature 60°C, the molar F/P ratio 3:1, and the amount of catalyst 8 ml. In addition, a mechanism for the particle formation in dispersion polymerization of PE and formaldehyde has also been proposed. Copyright © 2009 John Wiley & Sons, Ltd.