Analysis of multiple melting behavior of spherulites comprising ring‐band shell/ringless core in polymorphic poly(butylene adipate)

In‐depth interpretation of ring‐banded spherulitic morphology, crystals, polymorphism, and complex melting behavior in poly(1,4‐butylene adipate) (PBA) were analyzed via a procedure of designing composite core‐shell spherulites, in which two lamellar patterns (ring‐band vs. ringless) were packed by subjecting to crystallization at two‐step temperature schemes with specific temperatures and times. By heating to 52 °C and holding at that temperature for 30 min annealing, the core can be stripped off by melting, and analysis specifically on the ring‐shell portion (with the ringless core stripped by controlled melting) proves that the highest melting peak (P₄ at 55–57 °C) is likely associated with melting of the ring‐band lamellae. Furthermore, the unusually complex multiple melting in PBA can be attributed to all three widely proposed mechanisms: (1) multiple types of lamellae preexisting in crystallized PBA, (2) scan/heating induced remelting/reorganization, and (3) polymorphism of dual crystal cells. In addition, this study evidently shows that the extinction rings within the ring‐banded shell, regardless of alternate edge‐on and flat‐on mechanism or alternative origins, can be of all singly α‐crystal form, either initially or upon postheating temperature‐induced transformation. Thus, the type of crystal forms (α or β) in polymorphic PBA is mainly associated with temperature of crystallization (T_c = 28 or 35 °C), and not likely with lamellar orientation (flat‐on or edge‐on). © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 892–899, 2008     

Chain orientation and distribution in ring‐banded spherulites formed in poly(ester urethane) multiblock copolymer

A poly(ester urethane) multiblock copolymer containing poly(ε‐caprolactone) glycol (PCL) soft segments gives ring‐banded spherulite as crystallized from its melted film. Analysis based on polarized light microscopy and atomic force microcopy revealed that the ring‐banded structures consist of alternate convex and concave bands as a consequence of rhythmic growth. These convex and concave bands, which are composed of flat‐on and edge‐on lamellae, show layered terrace‐like and fibrillar morphology, respectively. The chain orientation and composition distribution in the ring‐banded spherulites were further investigated using FTIR imaging. The convex bands are mainly PCL‐rich domains with perpendicular chain orientation to the substrate, and the concave bands are urethane‐rich domains, where the PCL chains are perpendicular to the radial growth directions of the spherulite but parallel to the film plane. The formation of different orientations in the convex and concave bands is attributed to the rhythmic growth behavior for the copolymers with composition distribution along the chains. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 541–547, 2010     

Ring‐banded spherulites in poly(pentamethylene terephthalate): A model of waving and spiraling lamellae

A new aryl polyester, poly(pentamethylene terephthalate) (PPT) with five methylene groups in the repeat unit, was synthesized. Its multiple‐melting behavior and crystal structure were analyzed with differential scanning calorimetry and wide‐angle X‐ray diffraction. In addition, the spherulitic/lamellar morphology of melt‐crystallized PPT was investigated. Typical Maltese‐cross spherulites (with no rings) were seen in melt‐crystallized PPT at low temperatures (70–90 °C), but ring patterns were seen in PPT crystallized only at temperatures ranging from 100 to 115 °C, whereas rings disappeared with crystallization above 120 °C. The mechanisms of the rings in PPT were explained with several coordinated directional changes (wavy changes, twisting changes, and combinations) in the lamellae during growth. Scanning electron microscopy, in combination with atomic force microscopy, further proved that the ringed spherulites originated from the aggregation of sufficient numbers of edge‐on lamellar crystals; the radial‐growth edge‐on/flat‐on lamellae could be twisted and/or waved to form realistic band patterns. A postulated model properly described a possible origin of the ring bands through combined mechanisms of waving (zigzagging) and twisting (spiraling) of the lamellae during crystallization. Superimposed twisting and/or wavy models during crystallization were examined as examples. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4421–4432, 2004     

Effects of top confinement and diluents on morphology in crystallization of poly(l‐lactic acid) interacting with poly(ethylene oxide)

Effects of top confinement and diluent poly(ethylene oxide) (PEO) on poly(l ‐lactic acid) (PLLA) crystal morphology have been investigated. When crystallized at 120 °C, uncovered neat PLLA sample exhibits higher growth rate ringless spherulites; while the covered sample exhibits lower growth rate ring‐banded spherulites. As PEO is introduced into PLLA, the morphology also undergoes significant changes. For the same T_c,PLLA = 120 °C, the PEO/PLLA blend with PEO composition greater than 25% exhibits ring‐banded patterns even in uncovered sample. However, in much greater PEO composition (>80 wt %), uncovered samples exhibit ring bands diverging into dendritic patterns, while top covered samples tend to maintain the spiral ring‐band patterns. Both PEO inclusion in PLLA and top cover on films impose growth kinetic alterations. Additionally, the top glass cover tends to prevent the lower surface tension PLLA to be accumulated on the surface, resulting in the formation of ring‐band pattern. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1160–1170     

Ring‐banded spherulite surface structure of poly(ε‐caprolactone) in its miscible mixtures with poly(styrene‐co‐acrylonitrile)

The surface structure of the ring‐banded spherulites in polymer blends PCL/SAN (90/10) was studied by optical microscopy, SEM, and TEM, respectively. It is interesting to find that the surface structure of the ring‐banded spherulites in polymer blends PCL/SAN (90/10) is made up of the convex bands. The landscape of the convex bands on the surface has been little emphasized before. Radial fibrils are arranged on the bands. Details of the radial fibrils on the bands can be observed by TEM. The landscape of the convex bands on the surface and twisting of lamellae in the convex bands for PCL/SAN blends may be useful to explain the formation mechanism of the ring banded spherulites in polymer blends or even in homopolymers. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2682–2691, 1999     

Morphological changes of BTDA/m‐PDA polyimide banded spherulites: The effect of solvent on banding

BTDA/m‐PDA polyimide banded spherulites with different band spacing were observed in the same sandwiched film. Atom force microscopy (AFM) analysis suggested that the banded structure was caused by periodic twisting of radial grown lamella bundles. Based on polarizing light microscopy (PLM) and AFM observation, it was found that spherulites grown near the center of the film exhibited bigger band spacing and consisted of wider lamellae compared with those grown near the fringe, which was suggested to be caused by different solvent amount during imidization and crystallization: the more solvent existed, the wider the lamella would grow and the bigger the band spacing would be. It was further proved by changing the film thickness and PAA solution concentration. SEM observation showed that when crystallized in the solution, the lamella became ultra thick and straight, and formed small particles. Powder X‐ray diffraction revealed that crystal structures of the banded spherulite and the small particle were identical or at least very similar. Another solvent with lower boiling point was used in sample preparation, however, under the same preparation conditions, the grown features of banded spherulites did not change. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 659–667, 2008     

Three types of banded structures in highly birefringent poly(trimethylene terephthalate) spherulites

Poly(trimethylene terephthalate) (PTT), a highly birefringent aromatic polyester, has been utilized to understand the mechanisms of crystal assembly into diversified types of banded spherulites. PTT exhibits three main types of banded spherulites (i.e., concentric, single‐spiral, and double‐spiral) co‐existing in sample films melt‐crystallized at 165 °C, regardless of sample thickness. The three types differ in their banding structures, interference color distributions, and nuclei geometries (S‐shape, Z‐shape, or dot‐shape). Core diameter, band spacing ratio, and height difference (Δz) around the core are the three key parameters of different banding patterns in PTT spherulites. Formation mechanism for three types of banded spherulites has been interpreted, and found to be highly correlated with the initial geometry shapes of their nuclei. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1207–1216     

Ring‐banded spherulites in PCL and PCL/MWCNT solution‐casting films and effect of compressed CO2 on them

The ring‐banded spherulites in poly(ε‐caprolactone) (PCL) solution‐casting films in the absence and presence of multi‐walled carbon nanotube (MWCNT) are studied by atomic force microscopy (AFM), polarized optical microscopy (POM), transmission electron microscopy (TEM), and scanning electronic microscopy (SEM). The results indicate that birefringent ring‐banded spherulites of PCL can grow from solution below 50 °C, and the temperature is much lower than that from pure PCL melt. We also find out that the presence of MWCNT apparently widen the temperature range of forming ring‐banded structure. Furthermore, the mechanism for the ring‐banded structure forming is studied, and it is attributed to the twisting of lamellae crystals, and the driving force is suggested including the deflexion of lamellae bundles. In addition, effect of compressed CO₂ on the morphology of PCL and PCL/MWCNT solution‐casting film is also investigated, and the results reveal that both PCL and PCL/MWCNT films undergo recrystallization with the treatment of compressed CO₂ and accordingly, the related properties can be adjusted. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 784–792, 2009     

Crystallization kinetics and morphology of biodegradable poly(butylene succinate‐co‐propylene succinate)s

The crystallization behavior of biodegradable poly(butylene succinate) and copolyesters poly(butylene succinate‐co‐propylene succinate)s (PBSPS) was investigated by using ¹H NMR, DSC and POM, respectively. Isothermal crystallization kinetics of the polyesters has been analyzed by the Avrami equation. The 2.2‐2.8 range of Avrami exponential n indicated that the crystallization mechanism was a heterogeneous nucleation with spherical growth geometry in the crystallization process of polyesters. Multiple melting peaks were observed during heating process after isothermal crystallization, and it could be explained by the melting and recrystallization model. PBSPS was identified to have the same crystal structure with that of PBS by using wide‐angle X‐ray diffraction (WAXD), suggesting that only BS unit crystallized while the PS unit was in an amorphous state. The crystal structure of polyesters was not affected by the crystallization temperatures, too. Besides the normal extinction crosses under the POM, the double‐banded extinction patterns with periodic distance along the radial direction were also observed in the spherulites of PBS and PBSPS. The morphology of spherulites strongly depended on the crystallization temperature. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 420–428, 2007     

Effect of poly(butylene succinate) crystals on spherulitic growth of poly(ethylene oxide) in binary blends of the two substances

The effects of the lamellar growth direction, extinction rings, and spherulitic boundaries of poly(butylene succinate) (PBSU) on the spherulitic growth of poly(ethylene oxide) (PEO) were investigated in miscible blends of the two crystalline polymers. In the crystallization process from a homogeneous melt, PBSU first developed volume‐filling spherulites, and then PEO spherulites nucleated and grew inside the PBSU spherulites. The lamellar growth direction of PEO was identical with that of PBSU even when the PBSU content was about 5 wt %. PEO, which intrinsically does not exhibit banded spherulites, showed apparent extinction rings inside the banded spherulites of PBSU. The growth rate of a PEO spherulite, G_PEO, was influenced not only by the blend composition and the crystallization temperature of PEO, but also by the growth direction with respect to PBSU lamellae, the boundaries of PBSU spherulites, and the crystallization temperature of PBSU, T_PBSU. The value of G_PEO first increased with decreasing T_PBSU when a PEO spherulite grew inside a single PBSU spherulite. Then, G_PEO decreased when T_PBSU was further decreased and a PEO spherulite grew through many tiny PBSU spherulites. This behavior was discussed based on the aforementioned factors affecting G_PEO. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 539–547, 2009     

The morphology of poly(vinylidene fluoride) crystallized from blends of poly(vinylidene fluoride) and poly(ethyl acrylate)

A combined optical and electron microscopical study has been carried out of the crystallization habits of poly(vinylidene fluoride) (PVF₂) when it is crystallized from blends with noncrystallizable poly(ethyl acrylate) (PEA). The PVF₂/PEA weight ratios were 0.5/99.5,5/95, and 15/85. Isothermal crystallization upon cooling the blends from the single-phase liquid region was carried out in the range 135–155°C, in which the polymer crystallizes in the α-orthorhombic unit cell form. The 0.5/99.5 blend yielded multilayered and planar lamellar crystals. The lamellae formed at low undercoolings were lozenge shaped and bounded laterally by {110} faces. This habit is prototypical of the dendritic lateral habits exhibited by the crystals grown from the same blend at high undercoolings as well as by the constituent lamellae in the incipient spherulitic aggregates and banded spherulites that formed from the 5/95 and the 15/85 blends, respectively. In contrast with the planar crystals grown from the 0.5/99.5 blend, the formation of the aggregates grown from the 5/95 blend is governed by a conformationally complex motif of dendritic lamellar growth and proliferation. The development of these aggregates is characterized by the twisting of the orientation of lamellae about their preferential b-axis direction of growth, coupled with a fan-like splaying or spreading of lamellae about that axis. The radial growth in the banded spherulites formed from the 15/85 blend is governed by a radially periodic repetition of a similar lamellar twisting/fan-like spreading growth motif whose recurrence corresponds to the extinction band spacing. This motif differs in its fan-like splaying component from banding due to just a helicoidal twisting of lamellae about the radial direction. © 1993 John Wiley & Sons, Inc.     

Novel etching phenomena in poly(3‐hydroxy butyrate) and poly(oxymethylene) spherulites

Poly‐3‐hydroxy butyrate has been etched and studied under scanning and transmission electron microscopes. It displays three of the following unusual features: (1) spherulites develop in a loose spiral rather than radial structure, which appears to reflect the chiral nature of the polymer; (2) in the banded spherulitic structure, lamellae oriented flat‐on to the surface are etched more deeply in relation to edge‐on lamellae; and (3) material crystallized at high temperature is less resistant to etching than that crystallized at low temperature, whereas the most rapid rate of etching appears to be where growth occurred at an intermediate temperature where the growth rate was at its maximum. The second and third phenomena are contrary to what is found in polymers such as polyethylene and polyethylene terephthalate and are attributed to excess free volume in the material located between the main lamellar bundles. Polyoxymethylene also displays the same unusual relationship of etching rate with crystallization temperature. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 124–133, 2002     

Observation of banded spherulites and lamellar structures by atomic force microscopy

Spherulites are common structures of semi-crystalline polymers. It has been known that semi-crystalline polymers can form spherulites when crystallized from solution or from melt. A dark Maltese cross of a spherulite could be easily observed under the polarized optical microscopy (POM). Moreover, some spherulites show an additional alternating dark and bright concentric ring structure that is attributed to the regular twisting of the radial crystallite ribbons as they grow from the spherulit…     

Lamellar single crystals of nylon‐10,10 grown from a dimethylformamide solution

A new solvent, dimethylformamide (DMF), and the traditional solvent, 1,4‐butanediol, were used to prepare single crystals of nylon‐10,10 from a dilute solution. The lamellae grown from DMF inhabited a more perfect structure and regular shape than those crystals crystallized from traditional solvents such as 1,4‐butanediol and glycerin. These thin and perfect lamellar crystals demonstrated patterns of variation in spacing different from those of melt‐crystallized spherulites on heating. Specifically, the two main spacings slightly separated rather than continuously approaching each other when the temperature was greater than 180 °C. This is a novel phenomenon observed in nylons. Nevertheless, the usual pattern of change in spacing was observed during the cooling process. These lamellar crystals showed more compact spacing of the (002) and (010/100) planes than spherulites at room temperature. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 729–735, 2001     

Local lamellar structures in banded spherulites analyzed by three‐dimensional electron tomography

The lamellar morphology in banded spherulites of poly(ε‐caprolactone) blended with an amorphous polymer, poly(vinyl butyral), was investigated by three‐dimensional transmission electron tomography. It showed a local lamellar twist on a smaller scale than the band spacing by 2 orders of magnitude. It also indicated wavy lamellae and frequent variation in the direction of the lamellar plane. All these results indicated an S‐profiled lamellar structure; that is, the cross section perpendicular to the lamellar growth direction was S‐shaped. S‐profiled lamellae show these structures when they are sliced at a certain angle to the lamellar surface direction. Lamellar branching was also observed, but no screw dislocations that led to the formation of extinction rings were observed in this work. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1122–1125, 2007     

Crystallization and morphology of poly(vinylidene fluoride)/poly(3‐hydroxybutyrate) blends. I. Spherulitic morphology and growth by polarized microscopy

The development of the poly(3‐hydroxybutyrate) (PHB) morphology in the presence of already existent poly(vinylidene fluoride) (PVDF) spherulites was studied by two‐stage solidification with two separate crystallization temperatures. PVDF formed irregular dendrites at lower temperatures and regular, banded spherulites at elevated temperatures. The transition temperature of the spherulitic morphology from dendrites to regular, banded spherulites increased with increasing PVDF content. A remarkable amount of PHB was included in the PVDF dendrites, whereas PHB was rejected into the remaining melt from the banded spherulites. When PVDF crystallized as banded spherulites, PHB could consequently crystallize only around them, if at all. In contrast, PHB crystallized with a common growth front, starting from a defined site in the interfibrillar regions of volume‐filling PVDF dendrites. It formed by itself dendritic spherulites that included a large number of PVDF spherulites. For blends with a PHB content of more than 80 wt %, for which the PVDF dendrites were not volume‐filling, PHB first formed regular spherulites. Their growth started from outside the PVDF dendrites but could later interpenetrate them, and this made their own morphology dendritic. These PHB spherulites melted stepwise because the lamellae inside the PVDF dendrites melted at a lower temperature than those from outside. This reflected the regularity of the two fractions of the lamellae because that of those inside the dendrites of PVDF was controlled by the intraspherulitic order of PVDF, whereas that from outside was only controlled by the temperature and the melt composition. The described morphologies developed without mutual nucleating efficiency of the components. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 873–882, 2003     

Annular Multi‐Shelled Spherulites in Interiors of Bulk‐Form Poly(nonamethylene terephthalate)

Morphology of crystallized spherulites in poly(nonamethylene terephthalate) (PNT) in bulk forms, instead of thin‐film forms, was investigated using scanning electron microscopy (SEM), polarized‐optical microscopy (POM), and transmission electron microscopy (TEM). Ring textures were found to exist on the fractured surfaces or microtomed films from bulk PNT samples. By further SEM and TEM examinations, the fracture surfaces and microtomed films from the interior of the bulk display similar ring‐banded patterns as those in thin films cast on glass slides. Although the cast PNT thin films in two‐dimensional growth are known to display both Type‐1 ring bands as majority and Type‐2 ring bands as minority, this study further shows that the interior of PNT bulk exhibits mainly Type‐1 (single rings with narrower spacing than Type‐2) ring bands, and Type‐2 spherulites exist sporadically in three‐dimensional forms. From these analyses on the ring bands in the interiors of bulk‐form PNT crystallized at several specific temperatures, it can be proposed that the growth of spherulites in three dimensions is layer‐by‐layer, packing into a multi‐shells structure in three‐dimensional ring‐banded spheres.

     

Formation of new banded spherulites in polyimides

The crystalline morphology and structural development of aromatic polyimides during an optimum continuous thermal imidization procedure were examined by means of polarized optical microscopy and X‐ray diffraction. During thermal imidization, 3,3′,4,4′‐benzophenonetetracarboxylic dianhydride/1,3‐diaminobenzene polyimide samples formed complicated spherulites, which, in addition to zigzag Maltese crosses, also showed concentric extinction rings, which are characteristic of banded spherulites. The factors affecting the formation of banded spherulites were studied. The initial imidization conditions dramatically affected the formation of the banded spherulite morphology: slow heating (0.5 °C/min) or fast heating (20 °C/min) led to relatively small polyimide spherulites and less identifiable extinction rings. The morphological features were also affected by the molecular weight of the polyimide: higher molecular weight samples showed typical banded spherulites, whereas low‐molecular‐weight samples formed degenerated banded spherulites. In all the spherulites formed in 3,3′,4,4′‐benzophenonetetracarboxylic dianhydride/1,3‐diaminobenzene polyimides, special zigzag Maltese crosses, instead of normal Maltese crosses, were observed. The relationship between the imidization procedure and the spherulite morphology formation was also studied. X‐ray and Fourier transform infrared together revealed that after several minutes of thermal treatment, the crystallization was nearly complete, with a 42.5% degree of crystallinity; meanwhile, only some poly(amic acid) converted to the corresponding polyimide, with a 27% degree of imidization. The crystalline morphology and structure formed in the initial stage of the imidization process were maintained during the following imidization processing at an elevated temperature. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1997–2004, 2005     

Study on melting and polymorphic behavior of poly(decamethylene terephthalamide)

This work describes the melting and polymorphic behavior of poly(decamethylene terephthalamide) (PA 10T). Both solution‐crystallized (SC) and melt‐crystallized (MC) PA 10T show double melting endotherms in DSC. The SC crystal form melts at 260–300°C giving the first melting endotherm, and meanwhile undergoes a polymorphic transition forming the MC crystal form. The subsequent melting of the MC crystal form gives the second melting endotherm at 300–325°C. This irreversible polymorphic transition is confirmed by variable‐temperature WAXD and IR. Dynamic mechanical thermal analysis (DMTA) shows a glass transition temperature (T_g) at 127°C and the presence of an α′ transition at 203°C (0.1 and 1 Hz). This transition could be confirmed by DSC and variable‐temperature WAXD experiments. The α′ transition correlates with a reversible thermal process and a sudden change in intersheet spacing. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 465–472     

Hydrogen bonding interaction and crystallization behavior of poly (butylene succinate‐co‐butylene adipate)/thiodiphenol complexes

The poly (butylene succinate‐co‐butylene adipate) (PBSA)/thiodiphenol (TDP) complexes were prepared by melt blending. Intermolecular hydrogen bonding between carbonyl group of PBSA and hydroxyl group of TDP formed as verified by a combination FTIR and peak fitting technique. As a result, the crystallization temperature, melting temperature, crystallinity and crystallization rate of PBSA decreased with addition of TDP, implying impeded crystallization and reduced lamellar thickness. On the basis of Lauritzen–Hoffman analysis, the fold surface energy (σ_e) and work of chain folding (q) were increased by TDP incorporation. POM observation exhibited concentric ring‐banded spherulites for samples with 10 and 20 wt% TDP. A peculiar ring‐banded pattern with discrepant band spacing was obtained for the first time by addition of 30 wt% TDP, whose formation mechanism remains to be discussed. Copyright © 2016 John Wiley & Sons, Ltd.