Measuring surface topography by scanning electron microscopy. II. Analysis of three estimators of surface roughness in second dimension and third dimension.

Scanning electron microscopy (SEM) is widely used in surface studies and continuous efforts are carried out in the search of estimators of different surface characteristics. By using the variogram, we developed two of these estimators that were used to characterize the surface roughness from the SEM image texture. One of the estimators is related to the crossover between fractal region at low scale and the periodic region at high scale, whereas the other estimator characterizes the periodic region. In this work, a full study of these estimators and the fractal dimension in two dimensions (2D) and three dimensions (3D) was carried out for emery papers. We show that the obtained fractal dimension with only one image is good enough to characterize the roughness surface because its behavior is similar to those obtained with 3D height data. We show also that the estimator that indicates the crossover is related to the minimum cell size in 2D and to the average particle size in 3D. The other estimator has different values for the three studied emery papers in 2D but it does not have a clear meaning, and these values are similar for those studied samples in 3D. Nevertheless, it indicates the formation tendency of compound cells. The fractal dimension values from the variogram and from an area versus step log-log graph were studied with 3D data. Both methods yield different values corresponding to different information from the samples.     

Micro-morphological investigations on wettability of Al-incorporated c-Si thin films using statistical surface roughness parameters

The tunable surface properties of Al-incorporated c-Si and/or homogeneous c-Si (i.e., absorber layer) thin films are investigated with the help of 3D surface topography, statistical analysis, and contact angle measurement. The absorber layers are developed by ion irradiation on c-Al/a-Si films, which results the crystallization of Si in bilayer films, and the top unreacted Al layers were chemically etched off by wet selective etching. The 3D surface topography and statistical analysis is performed on the atomic force microscopy images of the absorber film surface. The analyses suggest that the surfaces are highly complex and irregular isotropic. The surface roughness and irregularity is found to be decreasing with increasing ion fluence. Variation of contact angle with statistical parameters suggest that the wettability of the absorber surface strongly depends on the surface statistical parameters. The surfaces are hydrophobic in nature, and hydrophobicity is found to decrease with increasing ion fluence. The hydrophobic nature of low reflective absorber surface suggests that the film may be useful as a photon absorber layer for advance solar cell applications.     

Phase‐separated microstructures in “all‐acrylic” thermoplastic elastomers

Atomic Force Microscopy (AFM) is used to study the phase separation process occurring in block copolymers in the solid state. Measuring simultaneously the amplitude and the phase of the oscillating cantilever in tapping‐mode operation provides the surface topography along with the cartography of microdomains with different mechanical properties. This in turn allows to characterize the organization of the various components at the surface in terms of well‐defined morphologies (e.g., spheres, cylinders, or lamellae). Here this approach is applied to a series of symmetric triblock copolymers made of a central elastomeric segment (polyalkylacrylate) surrounded by two thermoplastic sequences (polymethylmethacrylate). The occurrence of microphase separation in these materials and the resulting microscopic morphology are essential factors for determining their potential applications as a new class of thermoplastic elastomers. This paper describes how the surface morphology can be controlled by the molecular structure of the copolymers (volume ratio between the sequences, molecular weight, length of the alkyl side group) and by the experimental conditions used for the preparation of the films. The molecular structure of the chains is fully determined by the synthesis of the copolymers via living anionic polymerization while the parameters that can be modified when preparing the samples are the nature of the solvent and the thermal annealing of the films. Finally, we report on a systematic comparison between images and approach‐retract curve data. We show that this experimental comparison allows the origin of the contrast that produces the image to be straightforwardly evaluated. The method provides an unambiguous quantitative measurement of the contribution of the local mechanical response to the image. We show that most of the contrast in the height and phase images is due to variations in local mechanical properties and not in topography.     

Comparative study of nanoscale surface structures of calcite microcrystals using FE-SEM, AFM, and TEM.

The bulk morphology and surface features that developed upon precipitation on micrometer-size calcite powders and millimeter-size cleavage fragments were imaged by three different microscopic techniques: field-emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM) of Pt-C replicas, and atomic force microscopy (AFM). Each technique can resolve some nanoscale surface features, but they offer different ranges of magnification and dimensional resolutions. Because sample preparation and imaging is not constrained by crystal orientation, FE-SEM and TEM of Pt-C replicas are best suited to image the overall morphology of microcrystals. However, owing to the decoration effect of Pt-C on the crystal faces, TEM of Pt-C replicas is superior at resolving nanoscale surface structures, including the development of new faces and the different microtopography among nonequivalent faces in microcrystals, which cannot be revealed by FE-SEM. In conjunction with SEM, Pt-C replica provides the evidence that crystals grow in diverse and face-specific modes. The TEM imaging of Pt-C replicas has nanoscale resolution comparable to AFM. AFM yielded quantitative information (e.g., crystallographic orientation and height of steps) of microtopographic features. In contrast to Pt-C replicas and SEM providing three-dimensional images of the crystals, AFM can only image one individual cleavage or flat surface at a time.     

Dynamic characterization of surface topography of plastic films

It is well known that surface roughness plays an important role on the handling and winding of flexible polymer films such as PET which is widely used in various applications. In order to characterize the surface topography of such materials, an air layer is squeezed between a rigid smooth substrate and a film sample. For that purpose a novel experimental set-up has been built. Using an interferometric method and image processing, we have observed the evolution of the air layer thickness and measured its reduction for several configurations and squeezing pressures. It is found that the reduction of the central air layer thickness follows a linear law versus time allowing a parameter, called “dynamic roughness”, to be defined. This parameter, which characterizes the kinetics of the air layer being squeezed, represents the dynamic manifestation of the influence on the flow of more conventional “static” parameters representative of the film roughness. We have developed a theoretical model based on the hypothesis of perfectly flexible film samples and on the concept of equivalent smooth surfaces. The predictions are in good agreement with the experimental results and for each film tested the value of the characteristic parameter associated to its “dynamic roughness” is determined.     

Formation of low-symmetric 2D superlattices of gold nanoparticles through surface modification by acid-base interaction

In the present work, a novel method was developed for the fabrication of 2D superlattices with different symmetries. Same-surface amino-functionalized Au nanoparticles as building blocks were self-assembled to form different 2D superlattices using surface modification with organic acids. The 2D superlattices of quasi-honeycomb and square structures were obtained by neutralizing amino-functionalized Au nanoparticles with 1,3,5-tribenzenecarboxylic acid and acetic acid, respectively. These results strongly suggest that the different types of 2D or 3D superlattices can be constructed by simple addition of proper acid to nanoparticles functionalized with amino groups. This method will allow us to obtain various desired metal superlattices without fully synthesizing the ligands.     

Investigations of local electrical surface characteristics by dynamical scanning force microscopy

A technique is presented that allows to obtain information about sample surface topography and local electrical surface properties simultaneously. A scanning electrical force microscope is used for that purpose which is based on an atomic force microscope (AFM) working in the dynamical mode. Different information channels contained in the cantilever excitation spectrum are separated by a lock-in technique. The physical content of the technique is discussed in detail and the influence of surface topography on the non-topographic imaging is demonstrated. Finally, the real advantages of cross-sectional sample preparation (as known from electron microscopy) for this kind of scanning probe microscopy with respect to various applications is presented.     

Multifractal analysis of drop‐casted copper (II) tetrasulfophthalocyanine film surfaces on the indium tin oxide substrates

This paper applies multifractal spectrum theory to characterize the structural complexity of 3D surface roughness of copper (II) tetrasulfophthalocyanine (CuTsPc) films on the indium tin oxide (ITO) substrate, obtained with atomic force microscopy (AFM) analysis. CuTsPc films were prepared by drop cast method on ITO substrate. CuTsPc films surface roughness was studied by AFM in tapping‐mode?, in air, on square areas of 2500 µm². A novel approach, on the basis of computational algorithms for analysis of 3D roughness surface applied for AFM data, was presented. Results revealed that the 3D surface roughness of CuTsPc films prepared by drop cast method on ITO substrate can be described using the multifractal geometry. The generalized dimensions D_q and the multifractal spectrum f(α) provided quantitative values that characterize the local scale properties of CuTsPc films surface geometry at nanometer scale. Data provide valuable information to describe the spatial arrangement of 3D surface roughness of CuTsPc films on ITO substrate, which was not taken into account by classical surface statistical parameters. Copyright © 2014 John Wiley & Sons, Ltd.     

Control of surface topography in biomimetic calcium phosphate coatings

The behavior of cells responsible for bone formation, osseointegration, and bone bonding in vivo are governed by both the surface chemistry and topography of scaffold matrices. Bone-like apatite coatings represent a promising method to improve the osteoconductivity and bonding of synthetic scaffold materials to mineralized tissues for regenerative procedures in orthopedics and dentistry. Polycaprolactone (PCL) films were coated with calcium phosphates (CaP) by incubation in simulated body fluid (SBF). We investigated the effect of SBF ion concentration and soaking time on the surface properties of the resulting apatite coatings. CaP coatings were examined by scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier transform infrared spectrometry (FTIR), and energy dispersive X-ray spectrometry (EDX). Young's modulus (E(s)) was determined by nanoindentation, and surface roughness was assessed by atomic force microscopy (AFM) and mechanical stylus profilometry. CaP such as carbonate-substituted apatite were deposited onto PCL films. SEM and AFM images of the apatite coatings revealed an increase in topographical complexity and surface roughness with increasing ion concentration of SBF solutions. Young's moduli (E(s)) of various CaP coatings were not significantly different, regardless of the CaP phase or surface roughness. Thus, SBF with high ion concentrations may be used to coat synthetic polymers with CaP layers of different surface topography and roughness to improve the osteoconductivity and bone-bonding ability of the scaffold.     

Prediction of the surface tension of surfactant mixtures for detergent formulation using Design Expert software

Abstract  

The formulation of a detergent product is a complicated task which depends on many economical, ecological, and practical parameters. The goal is to achieve a product which will have optimal washing properties and significantly decrease the surface tension. Therefore, prediction of the minimal surface tension of a mixture of four different surfactants can be very beneficial for the industry. In this work this task was performed by using Stat-Ease Design Expert software. This program was successfully applied for prediction of the minimal surface tension and optimization of the composition of different surfactant mixtures. Predicted data were compared with experimental results, and very good correlation was achieved. For further application, more complex optimization procedures could be performed by adding additional parameters to the Design Expert software. Therefore, this program is extremely useful for the laundry industry and could be successfully applied in many other, more complex tasks.     

Three-dimensional conic beam X-ray microtomography in bone quality

In recent years, the 3D X-ray microcomputed tomography (3DμCT) has become a useful method to access the internal geometry based microarchitecture of bones. All measurements are based on the image quality. In this context, the aim of this work is to investigate bone quality in terms of strength parameters determined by 3DμCT. The system that was used to do the 3DμCT was a microfocus Fein Focus which has a microfocus X-ray tube, adjustment of the magnification factor of the captured image by mobile supports and an image intensifier with a diameter of 9 in. The results show that microtomography by microfocus X-ray tube is a powerful technique that can be used to analyze bone microstructures. A quantification procedure conducted with a locally developed program, produced images with 20 μm of resolution for different bone samples.     

Mixed metal fluorides as doped Lewis acidic catalyst systems: a comparative study involving novel high surface area metal fluorides

MF₃-doped/MgF₂ systems with enhanced Lewis acidity are reported, which are obtained either by the conventional aqueous route of co-precipitation or, by a novel non-aqueous soft chemistry route. The latter gives outstanding high surface areas and exhibits potent Lewis acid catalyst behaviour. The doped solid metal fluorides with dopant metals such as Ga, In, Fe, V are discussed in terms of the modified Tanabe model, which is adopted for metal fluoride systems. The two doped but differently prepared systems are analysed according to their surface characteristics by BET surface area, pore-size distribution and XPS/XAES as well as for the solid state structure by scanning electron microscopy (SEM), XRD and -MAS-NMR. The surface properties were evaluated by photoacoustic IR-spectroscopy of pyridine adsorbates and selected catalytic reactions.The exemplarily investigated GaF₃-doped/MgF₂ system reveals modified intrinsic properties of the solid mixture culminating in very high surface areas of a structurally distorted mesoporous solid and electrostatic charge rearrangements causing increased Lewis acid sites.     

Molecular dynamics simulation of surface morphology and thermodynamic properties of polyaniline nanostructured film

To develop predictive models in nanostructured films, there is an ongoing research to validate molecular dynamics (MD) simulation results with experimental data. The morphology and surface topography of polyaniline (PANI) nanostructured film coated on a TiO₂ nanocrystalline surface were investigated by scanning electron microscopy and atomic force microscopy, respectively. The atomistic model of the simulated PANI was generated using energy minimization with a condensed‐phase optimized molecular potential for atomistic studies force field function to reach a thermodynamic equilibrium state. Various parameters of PANI such as density, energy, cavity size, and free volume distributions are calculated. MD simulation has also been used to obtain specific volume (V) as a function of temperature (T). It is demonstrated that this V–T curve can be used to determinate glass transition temperature T_g, reliably. Although experimental data available for the PANI film are very limited, simulation results such as density and T_g are in good agreement with the experimental values reported in the literature. Comparison of the surface topography of PANI demonstrates a reasonable trend between atomic force microscopy image analysis and the MD simulation results at various temperatures. Copyright © 2014 John Wiley & Sons, Ltd.     

Micro- and nanometer-scale patterned surface in a microchannel for cell culture in microfluidic devices

A novel microdevice which had a micro- and nanometer-scale patterned surface for cell adhesion in a microchip was developed. The surface had a metal pattern fabricated by electron-beam lithography and metal sputtering and a chemical pattern consisting of a self-assembled monolayer of alkanethiol. The metal patterned surface had a gold stripe pattern which was as small as 300 nm wide and 150 nm high and both topography and chemical properties could be controlled. Mouse fibroblast NIH/3T3 cells were cultured on the patterned surface and elongated along the gold stripes. These cells recognized the size of the pattern and the chemical properties on the pattern though it was much smaller than they were. There was satisfactory cell growth under fresh medium flow in the microchip. The combination of the patterned surface and the microchip provides cells with a novel environment for their growth and will facilitate many cellular experiments. Electronic supplementary material The online version of this article (doi:) contains supplementary material, which is available to authorized users.     

3D topography design of membranes for enhanced mass transport

This work describes the process of fabrication of 3D topography membranes and the fully quantitative characterisation of their topography using atomic force microscopy (AFM), small-angle light scattering (SALS), scanning electron microscopy (SEM) and polarizing optical microscopy (POM). The use of these membranes and the impact of the 3D membrane topography on the enhancement of mass transport during solute recovery (hexyl acetate) from a viscous room temperature ionic liquid 1-n-butyl-3-methyl-imidazolium tetrafluoroborate ([C₄mim] [BF₄]) by organophilic pervaporation is presented and discussed.     

Nanoscale surface analysis on second generation advanced high strength steel after hot dip galvanizing

Second generation advanced high strength steel is one promising material of choice for modern automotive structural parts because of its outstanding maximal elongation and tensile strength. Nonetheless there is still a lack of corrosion protection for this material due to the fact that cost efficient hot dip galvanizing cannot be applied. The reason for the insufficient coatability with zinc is found in the segregation of manganese to the surface during annealing and the formation of manganese oxides prior coating. This work analyses the structure and chemical composition of the surface oxides on so called nano-TWIP (twinning induced plasticity) steel on the nanoscopic scale after hot dip galvanizing in a simulator with employed analytical methods comprising scanning Auger electron spectroscopy (SAES), energy dispersive X-ray spectroscopy (EDX), and focused ion beam (FIB) for cross section preparation. By the combination of these methods, it was possible to obtain detailed chemical images serving a better understanding which processes exactly occur on the surface of this novel kind of steel and how to promote in the future for this material system galvanic protection.

Magnetism and surface structure of atomically controlled ultrathin metal films

We review the correlation of magnetism and surface structure in ultrathin metal films, including the tailoring of novel magnetic properties using atomic scale control of the nanostructure. We provide an overview of modern fabrication and characterization techniques used to create and explore these fascinating materials, and highlight important phenomena of interest. We also discuss techniques that control and characterize both the magnetic and structural properties on an atomic scale. Recent advances in the development and applications of these techniques allow nanomagnetism to be investigated in an unprecedented manner.A system cannot necessarily retain a two-dimensional structure as it enters the ultrathin region, but it can transform into a three-dimensional, discontinuous structure due to the Volmer–Weber growth mechanism. This structural transformation can give rise to superparamagnetism. During this evolution, competing factors such as interparticle interactions and the effective magnetic anisotropy govern the magnetic state. These magnetic parameters are influenced by the nanostructure of the film. In particular, controlling the magnetic anisotropy is critical for determining the magnetic properties. Surface effects play especially important roles in influencing both the magnitude and direction of the magnetic anisotropy in ultrathin films. By properly altering the surface structure, the strength and direction of the magnetic anisotropy are controlled via spin–orbit and/or dipole interactions.     

The local electrochemical behavior of the AA2098-T351 and surface preparation effects investigated by scanning electrochemical microscopy

In this work, scanning electrochemical microscopy (SECM) measurements were employed to characterize the electrochemical activities on polished and as-received surfaces of the 2098-T351 aluminum alloy (AA2098-T351). The effects of the near surface deformed layer (NSDL) and its removal by polishing on the electrochemical activities of the alloy surface were evaluated and compared by the use of different modes of SECM. Confocal laser scanning microscopy (CLSM) and scanning electron microscopy (SEM) were also employed to characterize the morphology of the surfaces. The surface chemistry was analyzed by X-ray photoelectron spectroscopy (XPS). The surface generation/tip collection (SG/TC) and competition modes of the SECM were used to study hydrogen gas (H₂) evolution and oxygen reduction reactions, respectively. H₂ evolution and oxygen reduction were more pronounced on the polished surfaces. The feedback mode of SECM was adopted to characterize the electrochemical activity of the polished surface that was previously corroded by immersion in a chloride-containing solution, in order to investigate the influence of the products formed on the active/passive domains. The precorroded surface and as-received surfaces revealed lower electrochemical activities compared with the polished surface showing that either the NSDL or corrosion products largely decreased the local electrochemical activities at the AA2098-T351 surfaces.     

3D-TEM characterization of nanometric objects

The increasing level of research that is nowadays performed on the nanoscale requires specific powerful tools to characterize objects on that scale. We demonstrate in this work the usefulness of three-dimensional transmission electron microscopy (3D-TEM) used in a quantitative way to image and characterize nanomaterials with complex structures and morphologies. The tomographic recording process is a powerful tool to improve the signal-to-noise ratio when imaging nano-objects that cannot strongly extinguish electrons and to clear up the ambiguity of image interpretation due to superposition effects. The resulting ability to distinguish between the “inner” and the “outer” parts of an object as well as to determine its 3D characteristics can in turn yield quantitative information and constitutes the main focus of this paper. Complex morphologies and internal structures on the nanometer scale can thus be resolved in all spatial dimensions, and numerical densities of particles or porosities can be quantified. For porous materials, it is also possible to get the connectivity of the pores, their shapes and distribution. The 3D-TEM technique associates tomographic recording to a careful repositioning of the recorded 2D images, followed by a 3D reconstruction. It allows the recovery of a spatial resolution close to (1.5 nm)³ that can be used to perform quantitative analysis relevant to almost all types of nanometric samples encountered when 3D information down to a few nanometers is required.