Thermal techniques to study complex elastomer/filler systems

The transfer of heat through an elastomeric matrix is important for both the processing of the material and its subsequent lifetime. Thermal conductivity can be used to evaluate the influence of different polymers and fillers on heat transfer. Additionally, the dispersion of the filler has an effect on heat transfer and thermal conductivity measurements can be used to provide semi-quantitative estimations of filler dispersion. The degradation of sulfur-crosslinked elastomer systems has been studied for many years. The degradation of the crosslinks (changes in sulfur rank) and degradation of the polymer backbone by thermal and/or oxidative processes have been studied extensively using many techniques including thermal analysis (references). However, the degradation of the crosslinked-polymer 'network' is less well understood. The relationship of the crosslink network to this degradation process is a key to both the long term and higher temperature performance of the sulfur-crosslinked elastomer. The changes in physical properties observed upon exposure of sulfur-crosslinked elastomers can be monitored using dynamic mechanical analysis. Subsequently, other thermal techniques can be used to monitor the chemistry that is occurring during these degradations. Thermal desorption/mass spectroscopy and dynamic scanning calorimetry are used to complete the picture of the degradation processes taking place. Examples of these techniques will be provided to illustrate the utility of the analytical approach, the chemistry involved in these degradation processes and the effect of changes in the polymer, cure package and other ingredients. This revised version was published online in August 2006 with corrections to the Cover Date.     

Influence of additives on recycled polymer blends

Polymer systems based on polymer waste offer promising way to increase recycling in the society. Since fillers play a major role in determining the properties and behavior of polymer composites, recycled polymers can also be combined with fillers to enhance the stiffness and thermal stability. In this study, blends of recycled polyethylene and recycled polypropylene with mica and glass fiber were prepared by melt blending technique. The effect of the particle loading, filler type, and filler–matrix interaction on thermal degradation and thermal transition of processed systems were investigated. Thermogravimetric analysis, differential thermogravimetric analysis, and differential scanning calorimetry were used in this investigation. Comparative analysis shows that both fillers produced different effects on thermal properties of the processed systems. These results were confirmed by calculating the activation energy for thermal degradation and thermal transition using Kissinger and Flynn–Wall expressions.     

Nanosize and microsize clay effects on the kinetics of the thermal degradation of polylactides

Polylactide (PLA)-montmorillonite (MMT) micro- and nanocomposites based on semicrystalline and amorphous polymers and unmodified or organomodified clays at 5 wt% content were produced by melt mixing. Based on the three different test methods that were used to follow thermal degradation, different conclusions were obtained. During melt processing, thermomechanical degradation was more pronounced in the presence of all fillers, which apparently acted catalytically, but to different degrees. During isothermal degradation in air from 180 °C to 200 °C, degradation rate constants were calculated from novel equations incorporating changes in intrinsic viscosity (IV). Results show that the thermal degradation rate constants of the amorphous PLA and its composites are lower than those of the semicrystalline PLA and its composites. Due to better filler dispersion in the polymer matrix, the thermal degradation rate constants of the nanocomposites are significantly lower than those of the unfilled polymers and their microcomposites under air. As per dynamic TGA data and thermal kinetic analysis from weight losses and activation energy calculations, organomodified nanofillers have a complex effect on the polymer thermal stability; the unmodified fillers, however, reduce polymer thermal stability. These TGA data and kinetic analysis results also support the findings that the thermal stability of the amorphous PLA and its composites is higher than that of the semicrystalline polymer and its composites and the thermal stability of the nanocomposites is higher than that of the microcomposites. In general, mathematical modeling based on random thermal scission equations was satisfactory for fitting the TGA experimental data.     

Effect of filler on kinetic characteristics of glass transition in polymer composite materials

Dynamic mechanical spectroscopy and differential scanning calorimetry were used to study the effect of various fillers (carbon fiber, glass fiber, and aramid fiber) on the kinetic characteristics of glass transition in polymer composite materials based on epoxy resin. It is shown that the composite based on carbon fiber is the most fragile among the materials studied, whereas the polymer composite material based on aramid fiber exhibits the lowest rate of variation of the relaxation time above the glass-transition temperature. A relationship is determined between the heat conductivity and fragility of polymer composite materials. The effect of various fillers on the curing kinetics of the epoxy matrix upon glass transition is prognosticated, with the difference in the degree of curing reaching a value of 4–5%. The strongest filler effect on the curing kinetics is observed in the chemically controlled region, which may be due to the catalytic effect of functional groups on the fiber surface.     

Catalytic fire retardant nanocomposites

In this paper the chemical activity of carbon nanotubes and polyhedral oligomeric silsesquioxane during thermal degradation and combustion of polymer nanocomposites is addressed. Indeed, polymer-nanofiller systems may exhibit chemical effects capable of thermal stabilisation of polymers as well as reduction of combustion rate and heat released, owing to catalytic effects induced by the nanofillers at high temperature.Carbon nanotubes in the presence of oxygen are shown to promote oxidative dehydrogenation in polyethylene with production of a stable surface layer of carbon char that provides an effective oxygen barrier effect. A similar action is performed by metal-containing polysilsesquioxanes dispersed in polypropylene.With either carbon nanotubes or metal POSS, partial carbonisation of the polymer matrix occurs during combustion, subtracting part of the organic polymer from combustion, targeting one of the major fire retardancy aim.     

Influence of chemically inert fillers on the efficiency of polyethylene inhibition by antioxidants

The influence of chemically inert dispersed fillers (Al₂O₃, SiO₂) on the efficiency of the polyethylene oxidation inhibition by commercial antioxidants (Irganox 1010, Neozon D) was studied. Introduction of chemically inert fillers into inhibited polymers alters the inhibitor distribution in the sample volume. The first fraction of the additive remains conventionally dissolved in the polymer (occurs in the dissolved state and in sorption sites), the second fraction is localized at the filler-polymer interface (separates out in the interfacial zone and accumulates in microcavities and voids of this zone), and the third fraction is adsorbed on the filler (forms an adsorption layer on the particle surface). As a result, the heat resistance of the filled polymer changes.     

Thermal degradation of Pb(Zr0.53Ti0.47 )O3/poly(vinylidene fluoride) composites as a function of ceramic grain size and concentration

Poly(vinylidene fluoride)/Pb(Zr_0.53Ti_0.47)O₃,([PVDF]_1?x/[PZT]_x) composites of volume fractions x and (0–3) type connectivity were prepared in the form of thin films. PZT powders with average grain sizes of 0.2, 0.84, and 2.35 μm in different volume fraction of PZT up to 40 % were mixed with the polymeric matrix. The influence of the inorganic particle size and its content on the thermal degradation properties of the composites was then investigated by means of thermo-gravimetric analysis. It is observed that filler size affects more than filler concentration the degradation temperature and activation energy of the polymer. In the same way and due to their larger specific area, smaller particles leave larger solid residuals after the polymer degradation. The polymer degradation mechanism is not significantly modified by the presence of the inorganic fillers. On the other hand, an inhibition effect occurs due to the presence of the fillers, affecting particularly the activation energy of the process.     

Influence of MWCNT morphology on dispersion and thermal properties of polyethylene nanocomposites

In this study a series of multi-walled carbon nanotube (MWCNT)/Polyethylene (PE) composites with different kinds and several concentrations of carbon nanotubes (CNTs) were investigated. The morphology and degree of dispersion of the fillers in the polymer matrix at different length scales was investigated using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Both individual and agglomerated MWCNTs were evident but a good dispersion was observed for some of them. TGA measurements were performed on nanocomposites in order to understand if CNTs affect the stabilization mechanism during thermal and oxidative degradation. The analysis demonstrates that MWCNTs presence slightly delays thermal volatilisation (15-20 °C) without modification of thermal degradation mechanism. In contrast, thermal oxidative degradation in air is delayed up to about 100 °C dependently from MWCNTs concentration, in the range used here (0.1-2.0 wt%), and degree of dispersion. The stabilization is due to the formation of a thin protective layer of entangled MWCNTs kept together by carbon char generated on the surface of the nanocomposites as shown by SEM images taken on degradation residues.     

Thermal and water absorption properties of cyanate ester resins modified by fluoride‐containing and silicone‐containing components

In order to enhance the moisture resistance of cyanate ester resins, modifiers containing silicon or fluorine moieties were introduced. The curing behaviors of the obtained resins, as well as thermal, water absorption, and dielectric properties of all cured polymers, were investigated in detail. Results show that properties of fillers in polymer have great influence on the thermal property and of polymer. In all cases, modifier exhibited percolation threshold at 5 wt%. Compared with pristine cyanate ester resins (CE), when the methyl phenyl silicone resin B filler was added, the cured polymer exhibited water absorption as low as 0.39% and excellent thermal oxygen stability at 300°C. The introduction of silicon H improved thermal oxidative stability at 400°C without significant compromise in processability or mechanical properties.     

Biodegradable Nanocomposites Based on the Polyester Poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) and Layered Silicate or Expanded Graphite

Novel nanocomposites based on the biodegradable polymer poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) (PHBHx) and layered fillers, specifically layered silicate (clay25A) and expanded graphite (EG), were prepared by melt intercalation. The dispersion of the fillers in the PHBHx was characterized by wide‐angle X‐ray diffraction (WAXD) and transmission electron microscopy (TEM). The effects of the fillers on the polymer structure, thermal stability and mechanical properties of the nanocomposites were also studied, by differential scanning calorimetry, thermogravimetric analysis, and strain‐stress measurements in elongation, respectively. The WAXD and TEM results showed that the clay25A and EG was exfoliated into well‐dispersed sheets in the polymer matrix, especially when the filler concentration were relatively low. This gave rise to considerable improvements in Young's modulus, and resulted in increases in the thermal degradation. It should be possible to convert the EG dispersions obtained thus far to ones yielding filler‐filler networks that show electrical conductivity.     

Thermal stability of styrene–(ethylene butylene)–styrene-based elastomer composites modified by liquid crystalline polymer, clay, and carbon nanotube

The thermal decomposition behaviors of styrene?C(ethylene butylene)?Cstyrene (SEBS) thermoplastic elastomer filled with liquid crystalline polymer (LCP), organomontmorillonite (OMMT), and carbon nanotube (CNT) as a heat stabilizing filler, were comparatively investigated using nonisothermal- and isothermal-thermogravimetric analyses in air. The isoconversional method was employed to evaluate the kinetic parameters (E _a, lnA, and n) under dynamic heating. For neat samples, OMMT and CNT exhibited their respective lowest and highest thermal stabilities as revealed from the lowest and the highest T _onset values, respectively. The decomposition rates of the composites containing OMMT at the temperature >250?°C were higher than those containing CNT and LCP, respectively, whereas the elastomer matrix degraded with the highest rate. The obtained TG profiles and calculated kinetic parameters indicated that the incorporation of LCP, OMMT, and CNT into elastomer matrix improved the thermal stability. Especially, the CNT- and OMMT-containing composites significantly improved the thermal stability compared with the neat matrix polymer. Simultaneously recorded DSC thermograms revealed that the degradation processes for the neat polymers and their composites were exothermic in air. From the simultaneously recorded DSC data, the enthalpy of thermal decomposition for each composite system was found to be lower than that of the neat matrix and mostly decreasing with increasing filler loading. The isothermal decomposition stabilities of the neat SEBS and its composites containing the different fillers were in agreement with those of the nonisothermal investigation.     

Role of temperature during ageing under gamma irradiation of filled EPDM: consequences on mechanical properties

Filled EPDM materials have been processed and aged by gamma radiation at ambient temperature and at 80 °C to study the influence of the fillers presence in the material degradation. The acceleration of the polymer degradation by the ATH fillers, evidenced when irradiation is performed at 25 °C, is also effective at 80 °C. In addition, in the case of silica‐filled EPDM, the creation of strong filler‐matrix bonds, already reported for irradiation at 25 °C, is also thermally activated; this enables to this material to keep its integrity at high irradiation dose, whereas the irradiated ATH‐filled EPDM is so degraded that it flows. Thus, the introduction of fillers in the polymer has an impact on its resistance to irradiation, whatever the temperature at which the irradiation is performed. Moreover, the consequences of the degradation on the evolution of the mechanical properties of the composite are very dependent on the filler nature. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1319–1328, 2010     

Electrically conductive nanocomposites with segregated structure based on poly(vinylidene fluoride-<Emphasis Type="Italic">co</Emphasis>-tetrafluoroethylene) and reduced graphene oxide

An approach was described to obtaining polymer composites with segregated structure that have high electrical conductivity at low concentrations of an electrically conductive filler. According to this approach, thin layers of electrically nonconductive nanodispersed graphene oxide are applied to the surface of polymer particles and conduction is produced by heat and chemical treatments. Hot pressing of the modified powder leads to combination of layers of the graphene-like filler to form a single electrically conductive network. For the first time, reduction of graphene oxide on the surface of polymer particles with hydrazine vapor at room temperature was performed. Comparison of the electrical conductivities of composites obtained by the thermal and chemical methods of graphene oxide reduction showed that the chemical reduction method gives composites with higher conductivities than the thermal method does. The maximum conductivity (0.5 S/m) was reached in a composite containing 0.6% chemically reduced graphene oxide.     

Evaluation of filler particle size within polymer matrix by optical spectroscopy

Polymer composites with inorganic fillers of different nature, concentration, particle size and shape were studied by optical spectroscopy (UV, visible, and IR ranges), optical and electron microscopy, and dynamic light scattering. An experiment to determine the size of the filler particles in aqueous suspension in the polymer matrix of a composite and directly in powders was conducted. It was shown that with increasing concentration aggregation of particles on drying an aqueous slurry occurs to a greater extent than for the filler in the polymer composite. It was demonstrated by examples that the optical spectroscopy can be successfully used for the analysis of sub-micron and micron sized filler particles in a polymer matrix or suspension.     

Role,effect, and influences of micro and nano‐fillers on various properties of polymer matrix composites for microelectronics: A review

Ever since the discovery of polymer composites, its potential has been anticipated for numerous applications in various fields such as microelectronics, automobiles, and industrial applications. In this paper, we review filler reinforced polymer composites for its enormous potential in microelectronic applications. The interface and compatibility between matrix and filler have a significant role in property alteration of a polymer nanocomposites. Ceramic reinforced polymeric nanocomposites are promising candidate dielectric materials for several micro‐ and nano‐electronic devices. Because of its synergistic effect like high thermal conductivity, low thermal expansion, and dielectric constant of ceramic fillers with the polymer matrix, the resultant nanocomposites have high dielectric breakdown strength. The thermal and dielectric properties are discussed in the view of filler alignment techniques and its effect on the composites. Furthermore, the effect of various surface modified filler materials in polymer matrix, concepts of network forming using filler, and benefits of filler alignment are also discussed in this work. As a whole, this review article addresses the overall view to novice researchers on various properties such as thermal and dielectric properties of polymer matrix composites and direction for future research to be carried out.     

热塑性聚氨酯及其复合材料的界面形态与流变特性

以聚酯型热塑性聚氨酯(thermoplastic polyurethane,TPU)、玻璃纤维(glass fiber,GF)和玻璃微珠(glass bead,GB)为主要原料制备了TPU/GF、TPU/GB共混物,考察了复合体系的热性能、微观结构、动态流变特性.研究发现,TPU是温敏型聚合物,其温敏性与材料的硬段含量有关,在加工过程中,除考虑剪切速率的影响外,需重点考虑温度对其加工性能的影响;GF,GB填充TPU体系具有良好的分散形态和界面结合牢度,GF和GB的加入能够增加体系的黏度,降低TPU的温敏性,加宽TPU的加工温度窗口,从而改善其成型加工性,并能一定程度地提高其耐热性.研究还发现,复合体系黏度的增加程度不仅和填料的含量有关,而且与填料的形状有关,可用等效直径表征.另外,从比表面积的角度比较了玻璃纤维和玻璃微珠对体系热稳定性的影响.     

Thermal degradation analysis and XRD characterisation of fibre-forming synthetic polypropylene containing nanoclay

Flammability of synthetic fibres is significantly worse than that of bulk polymers because of the high surface area to volume ratio and the low tolerance to high filler loadings in the fibre production process. Introducing nanocomposite structures has the potential to enhance the char formation at relatively low loadings of nanoparticulate fillers and hence can reduce the flammability of synthetic polymers and fibres.This paper reports thermal degradation analysis results in conjunction with TG analysis under different atmospheres and further studies of X-ray diffraction characterisation of fibre-forming polypropylene containing selected dispersed nanoclays.The concentrations of hydrocarbons, carbon monoxide and carbon dioxide released during the TG analysis have been monitored and analysed by using a combined electrochemical infrared analyser. The intensity changes of the crystallinity peaks and nanoclay peaks in the polymer and composites are discussed.     

Development of Natural Rubber-Fibrous Nano Clay Attapulgite Composites: The Effect of Chemical Treatment of Filler on Mechanical and Dynamic Mechanical Properties of Composites

Common nano clay fillers have layered structure. Some nano clays like Attapulgite (AT), Sepiolite have rod like fibrous structure. Compared to layered structured clay fibrous clay AT can undergo better dispersion in polymer matrix leading to better improvement in composite properties. Chemical modifications of AT are done through amine treatment as well as by amine+silane treatment to get chemically modified fillers AAT and SAT respectively. In the present investigation, nano composites are prepared using natural rubber (NR) filled with AT, AAT and SAT. Three different loadings of each filler are used namely 2.5, 5, and 10 phr (parts per hundred of rubber). Mechanical properties like tensile strength, elongation at break increase with the increase in filler loading up to 5 phr there after these properties marginally fall when loading is increased to 10 phr due to problem of filler dispersion at higher loading. However, modulus at 300% elongation and tear strength increases with the increase in filler loading up to 10 phr. Very similar trend can also be observed for composites with chemically modified fillers, AAT and SAT. But the degree of reinforcement is higher in the case of AAT and SAT compared to that of unmodified filler AT for the same filler loading. This difference is mainly due to better polymer-filler interaction and filler dispersion in the case of chemically modified clays AAT and SAT compared to unmodified AT. Tear strength of composites increases remarkably with the addition of AT and which is further enhanced when chemically modified clays AAT and SAT are added. Dynamic-mechanical analyses of different clay composites give idea about the difference in the degree of polymer–filler interaction due to chemical treatment of filler.     

An overview of boron nitride based polymer nanocomposites

Recently, boron nitride (BN) based materials have received significant attention in both academic and industrial sectors due to its interesting properties like large energy band gap, good resistance to oxidation, excellent thermal conductivity, thermal stability, chemical inertness, significant mechanical property and widespread applications. This review article deals with the preparation and properties of boron nitride and its nanocomposites with various polymers. Diverse polymers have been explored for the preparation of boron nitride filled polymer nanocomposites by adopting different mixing methods. Properties of the resulting polymer nanocomposites mainly depend up on filler size and dispersion, mixing conditions and type of interaction between polymer matrix and the filler. Herein, the structure, preparation and properties of various boron nitride based polymer nanocomposites are reviewed in detail along with a brief overview of different classes of BN nanomaterials.     

Determination of filler content for natural filler polymer composite by thermogravimetric analysis

Determination of filler content by thermogravimetric (TG) analysis is commonly utilized to investigate the effectiveness of processing methods for composite materials and to quantify the dispersion of filler within the matrix. However, the existing analysis method is not capable of accurately predicting the filler content for natural fiber composites for the case where thermal degradation of the filler and matrix occurs within similar temperature ranges. In the present study, the authors have proposed a generic equation for the determination of filler content which can be utilized for any given range of thermal degradation temperatures in natural filler polymer composites. Oil palm shell unsaturated polyester composites were selected to verify the proposed equation using the TG test with the results indicating good agreement between the estimated and experimental filler contents with a maximum error on the order of 10 %. The suggested technique provides a simple, yet generic, approach to determining the filler content of green or lignocellulose-based polymer composites by TG analysis.