Crystallization of poly(vinyl alcohol) during solvent removal: Infrared characterization and mathematical modeling

Crystallization of semicrystalline polymer films during drying has a significant effect on the rate of solvent removal. Understanding and controlling the crystallization kinetics is important in controlling residual solvent levels and drying kinetics. The degree of crystallinity of the poly(vinyl alcohol) films during multicomponent drying was investigated using Fourier transform infrared spectroscopy (FTIR). The 1141 cm^?1 band is sensitive to the degree of crystallinity of the polymer and the growth of intensity of this band was monitored as drying progressed. The results from the FTIR studies were comparable to the results obtained from differential scanning calorimetry. Studies were conducted to test the effect of initial solvent composition (water–methanol mixture), drying temperature, and polymer molecular weight on the rate of crystallization and the final crystallinity of the films. An increase in initial methanol composition increased the crystallization rate but did not affect the final degree of crystallinity. An increase in drying temperature and decrease in polymer molecular weight increased the rate of crystallization as well as the final degree of crystallinity. Based on the experimental data, rate constants for crystallization kinetics were extracted from our previously developed model based on free volume theory. The experimental data and the simulation results showed good agreement. The ability of the free volume theory to illustrate the crystallization behavior validated the model and improved its capability. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 930–935, 2007     

Application of free‐volume theory to self diffusion of solvents in polymers below the glass transition temperature: A review

Theories based on free‐volume concepts have been developed to characterize the self and mutual‐diffusion coefficients of low molecular weight penetrants in rubbery and glassy polymer‐solvent systems. These theories are applicable over wide ranges of temperature and concentration. The capability of free‐volume theory to describe solvent diffusion in glassy polymers is reviewed in this article. Two alternative free‐volume based approaches used to evaluate solvent self‐diffusion coefficients in glassy polymer‐solvent systems are compared in terms of their differences and applicability. The models can correlate/predict temperature and concentration dependencies of the solvent diffusion coefficient. With the appropriate accompanying thermodynamic factors they can be used to model concentration profiles in mutual diffusion processes that are Fickian such as drying of coatings. The free‐volume methodology has been found to be consistent with molecular dynamics simulations. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Sorption of methanol/MTBE and diffusion of methanol in 6FDA–ODA polyimide

This article discusses the diffusion and solubility behavior of methanol/methyl tert‐butyl ether (MTBE) in glassy 6FDA–ODA polyimide prepared from hexafluoroisopropylidene 2,2‐bis(phthalic anhydride) (6FDA) and oxydianiline (ODA). The diffusion coefficients and sorption isotherm of methanol vapor in 6FDA–ODA polyimide at various pressures and film thicknesses were obtained with a McBain‐type vapor sorption apparatus. Methanol/MTBE mixed‐liquid sorption isotherms were obtained by head‐space chromatography and compared with a pure methanol sorption isotherm obtained with a quartz spring balance. Methanol sorption isotherms obtained with the two methods were almost identical. Both methanol sorption isotherms obeyed the dual‐mode model at a lower activity, which is typical for glassy polymer behavior. The MTBE was readily sorbed into the polymer in the presence of methanol, but the MTBE sorption isotherm exhibited a highly nonideal behavior. The MTBE sorption levels were a strong function of the methanol sorption level. Methanol diffusion in the polymer was analyzed in terms of the partial immobilization model with model parameters obtained from average diffusion coefficients and the dual‐mode sorption parameters. Simple average diffusion coefficients were obtained from sorption kinetics experiments, whereas the dual‐mode sorption parameters were obtained from equilibrium methanol sorption experiments. An analysis of the mobility and solubility data for methanol indicated that methanol tends to form clusters at higher sorption levels. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2254–2267, 2000     

Understanding isothermal semicrystalline polymer drying: Mathematical models and experimental characterization

The drying mechanism of semicrystalline poly(vinyl alcohol) (PVA) was investigated. PVA samples of various molecular weights were crystallized by annealing at temperatures slightly above the glass transition temperature of PVA, and swollen in water for different time periods. The water volume fraction in the sample was measured using a buoyancy technique. The samples were dried in air at constant temperatures, and the drying kinetics were investigated using thermogravimetric analysis. The change in degree of crystallinity of the swollen polymer during drying was measured by differential scanning calorimetry (DSC) as well as by Fourier transform infrared spectroscopy (FTIR). The degree of crystallinity of the samples increased during drying, which in turn was found to alter the drying rate. The drying kinetics were faster at higher temperatures, for lower molecular weights, and for lower degrees of crystallinity. A mathematical model was developed to predict drying rates of semicrystalline polymers by considering the crystallization kinetics during drying. The model predictions included the thickness of the polymer sample, the degree of crystallinity of the polymer, and the water weight loss as functions of drying time. Model predictions were found to agree reasonably well with the experimental results. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2771–2780, 1998     

Interval kinetic gravimetric sorption of acetone in random copolymers of poly(ethylene terephthalate) and poly(ethylene 2,6-naphthalate)

Interval sorption kinetics of acetone in solvent cast films of random poly(ethylene terephthalate)-co-(ethylene 2,6-naphthalate) (PET-co-PEN) are reported at 35°C and at acetone pressures ranging from 0 to 7.3 cm Hg. Polymer composition is varied systematically from 0% to 50% poly(ethylene 2,6-naphthalate). Equilibrium sorption is well described by the dual-mode sorption model. Interval sorption kinetics are described using a two-stage model that incorporates both Fickian diffusion and protracted polymer structural relaxation. The incorporation of low levels of PEN into PET significantly reduces the excess free volume associated with the glassy state and, for these interval acetone sorption experiments in ∼ 5 μm-thick films, decreases the fraction of acetone uptake controlled by penetrant-induced polymer structural relaxation. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2973–2984, 1999     

Relaxation phenomena in dense,glassy membranes prepared from a polymer solution,monitored by changes in dielectric properties

The drying of a solvent-cast polymer film is monitored in a non-invasive way, by measuring the changes in time of dielectric properties, using interdigitated or comb electrodes. Experimentally, the vitrification of the polymer solution is observed at a distinct time, followed by the slow evaporation of solvent from the glassy state. As the solvent diffusion coefficient is a strong function of the concentration in the polymer film, removal of residual solvent proceeds at a self-decreasing rate. With a simple model, solvent mass transfer coefficients in the glassy state are determined from the experiments. It is shown that volume relaxation may be slow compared to the drying process, when preparing thin solvent-cast membranes and using solvents that diffuse relatively fast through the glassy polymer film.     

Study on the nonisothermal crystallization behavior of poly(vinyl alcohol)/attapulgite nanocomposites by DSC analysis

Attapulgite (AT)‐reinforced poly(vinyl alcohol) (PVA) nanocomposite films were prepared by solution‐casting technique. The nonisothermal crystallization behaviors of PVA bulk and PVA/AT nanocomposites have been investigated by differential scanning calorimetry (DSC). It has been found that the uniformly dispersed AT nanorods in the matrix have great influence on the glass transition temperature and crystallization behavior of PVA matrix. The Jeziorny method has been employed to analyze the DSC data. The results show that Jeziorny method could describe this system very well. Comparing with the PVA bulk, PVA/AT nanocomposites have higher crystallinity X_t, shorter semicrystallization time t_1/2, and higher crystallization rate constant Z_c. It can be concluded that AT can be used as an effective nucleating agent and has effects on the growth of crystallites in the crystallization process of PVA matrix. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 534–540, 2006     

Crystalline morphology evolution in PCL thin films

The transition of crystalline morphology is revealed in poly(?‐caprolactone) (PCL) thin films as the polymer film thickness changes from hundreds of nanometers to several nanometers. The PCL can crystallize into spherulites, dense‐branching morphology (DBM), or dendrites, depending on the polymer film thickness. It was found that when the polymer film thickness approaches 2Rg (radius of gyration of polymer), there is a remarkable change in crystalline morphology. Under this condition, the polymer crystallization is a diffusion‐controlled process. When the value of polymer film thickness closes to Rg, PCL cannot crystallize, and a dewetting phenomenon will take place. Moreover, polymer morphology can be controlled by varying supercooling. The effect of molecular weight on polymer morphology has been investigated. The main factors that affected pattern formation in nonequilibrium crystallization are also discussed. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1303–1309, 2005     

Dissolution of rubbery and glassy polymers

A mathematical model is formulated for solvent dissolution of rubbery and glassy polymers. An exact solution to the problem is derived for the constant diffusivity case, and a weighted residual solution is developed for the case of a concentration-dependent diffusion coefficient. The solution is used to calculate concentration profiles, dissolution curves, dissolution half-times, and pseudointerface positions at various times. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2607–2614, 1998     

Prediction of infinite dilution solvent activity coefficient in rubbery polymer solutions using Engaged Species Induced Clustering (ENSIC) model

It is extremely important to predict infinite dilution solvent activity coefficients in rubbery polymers in design and operation of polymer‐related processes. Many models have been developed to predict the activity coefficients. However, the accuracies of these models are not satisfactory. This article advances a method for predicting the infinite solvent dilution activity coefficients in the rubbery polymers, using the Engaged Species Induced Clustering (ENSIC) model. It elucidates the physiochemical significance and mathematical meaning of the parameters in the ENSIC model. In this article, the ENSIC approach has been proven to agree extremely well with the experimental data in both correlating the finite dilution solvent activity coefficient and predicting the infinite dilution solvent activity coefficient for rubbery polymer/solvent systems. In other words, both the ENSIC equation and its derivative at extremely low solvent concentration are in good agreement with the experimental data. In addition, the article indicates that the ENSIC model is much more accurate than another kind of empirical models‐ the F–H and related models in predicting the infinite dilution solvent activity coefficients in polymer solutions. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1668–1675, 2006     

Swelling behavior of chemically crosslinked PVA gels in mixed solvents

We report the swelling behavior of chemically crosslinked polyvinyl alcohol (PVA) gels with different degrees of hydrolysis in water, several organic solvents, and their mixed solvents. The gels were dried after gelation and were put into their respective solvents. The gel volume in pure water decreased with increasing temperatures, and the total changes increased with decreasing degrees of hydrolysis. The swelling ratio depends on the solvent and its concentration. In the cases of mixed solvents of methanol–water, ethanol–water, and acetone–water, the gels shrank continuously with increasing concentrations of solvents and reached the collapsed state in the pure organic solvent. In the case of dimethyl sulfoxide (DMSO), on the other hand, the gels shrunk, swelled, and finally reached the swollen state in pure DMSO. Results of measurements using Fourier Transform infrared spectroscopy (FTIR) and X‐ray diffraction (XRD) suggested that crosslinks and microcrystallites were formed due to hydrogen bonds during the drying process after gelation. The hydrogen bonds were partly destroyed in a rich solvent, but the residual hydrogen bonds had an essential role in determining the swelling behavior in a poor solvent. The swelling behavior and the possible phase transition of the present system are discussed in terms of the solubility of polymers with different degrees of hydrolysis in given mixed solvents and in terms of the formation and destruction of physical crosslinks in the chemical PVA gels. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1978–1986, 2010     

The effect of polymer swelling and resistance to flow on solvent diffusion and permeability

The main purpose of this paper is to test the model of molecular sorption [Vesely D. Polymer 2001;42:4417-22] for Case II type diffusion by measuring the effect of sorption/swelling and resistance to flow through the swollen region on the mass transport of solvents in glassy amorphous polymer. The system of methanol and polymethylmethacrylate (PMMA) has been selected for easy comparison with the existing literature data.The weight loss of penetrant permeating through the polymer has been monitored using a permeability cell placed on a balance (gravimetry). The rate of diffusion and swelling has been measured using light microscopy on samples cut after different elapsed time exposure to the solvent.The contribution of polymer swelling and resistance to flow has been evaluated by comparing the mass transport during diffusion and permeation processes. It is shown that for thin films the thickness independent component of the mass transport process (swelling) makes a significant contribution to the diffusion rate. For thicker samples the thickness dependent component (the resistance to flow through the swollen polymer) dominates both, diffusion and permeation.     

Prediction of solvent diffusion coefficient in amorphous polymers based on an equation‐of‐state

This study develops a modified free‐volume model to predict solvent diffusion coefficients in amorphous polymers by combining the Vrentas–Duda model with the Simha–Somcynsky (S‐S) equation‐of‐state (EOS), and all the original parameters can be used in the modified model. The free volume of the polymer is estimated from the S‐S EOS together with the Williams‐Landel‐Ferry fractional free volume, and the complex process of determining polymer free‐volume parameters in the Vrentas–Duda model and measuring polymer viscoelasticity can be avoided. Moreover, the modified model includes the influence of not only temperature but also pressure on solvent diffusivity. Three common polymers and four solvents are employed to demonstrate the predictions of the modified model. The calculation results are generally consistent with the experimental values. It is reasonable to expect that the modified free‐volume model will become a useful tool in polymer process development. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1000–1009, 2006     

Gas permeability and hydrocarbon solubility of poly[1‐phenyl‐2‐[p‐(triisopropylsilyl)phenyl]acetylene]

The effects of film thickness, physical aging, and methanol conditioning on the solubility and transport properties of glassy poly[1‐phenyl‐2‐[p‐(triisopropylsilyl) phenyl]acetylene] are reported at 35 °C. In general, the gas permeability coefficients are very high, and this polymer is more permeable to larger hydrocarbons (e.g., C₃H₈ and C₄H₁₀) than to light gases such as H₂. The gas permeability and solubility coefficients are higher in as‐cast, unaged films than in as‐cast films aged at ambient conditions and increase to a maximum in both unaged and aged as‐cast films after methanol conditioning. For example, the oxygen permeability of a 20‐μm‐thick as‐cast film is initially 100 barrer and decreases to 40 barrer after aging for 1 week at ambient conditions. After methanol treatment, the oxygen permeabilities of unaged and aged films increase to 430 and 460 barrer, respectively. Thicker as‐cast films have higher gas permeabilities than thinner as‐cast films. Propane and n‐butane sorption isotherms suggest significant changes in the nonequilibrium excess free volume in these glassy polymer films due to processing history. For example, the nonequilibrium excess free volume estimated from the sorption data is similar for as‐cast, unaged samples and methanol‐conditioned samples; it is 100% higher in methanol‐conditioned films than in aged, as‐cast films. The sensitivity of permeability to processing history may be due in large measure to the influence of processing history on nonequilibrium excess free volume and free volume distribution. The propane and n‐butane diffusion coefficients are also sensitive to film processing history, presumably because of the dependence of diffusivity on free volume and free volume distribution. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1474–1484, 2000     

Microencapsulation of protein‐loaded polysaccharide particles within poly(D,L‐lactic‐co‐glycolic acid) microspheres using S/O/W: characterization and release studies

This report demonstrates a process to form polysaccharide glassy particles without water–oil or water–air interfaces as well as ionic polymers and its application in formulating sustained‐release dosage forms for structurally delicate proteins. When a co‐solution containing dextran and polyethylene glycol (PEG) was subjected to freeze‐drying, the dextran separated out of the solution to form dispersed phases surrounded by a PEG‐rich continuous phase and was solidified during subsequent lyophilization to fine glassy particles, 1–2 µm in diameter. Water‐soluble proteins can easily be loaded in these glassy particles due to preferential partition and become resistant to organic solvents simply by adding them into the dextran‐PEG co‐solution. After washing away the PEG continuous phase with organic solvents, the protein‐containing glassy particles can be suspended in a hydrophobic polymer solution and formulated into various pharmaceutical dosage forms and medical devices for sustained‐release protein delivery. In the present study, myoglobin, bovine serum albumin (BSA), and β‐galactosidase (β‐gal) were formulated in PLGA mcirospheres and as model proteins using this glassy particulate approach, and subjected to a series of assays for release kinetics, structural integrity, and bioactivity. The experimental results indicated that this system offered well preserved protein integrity and bioactivity as well as significantly improved protein release kinetics. Copyright © 2008 John Wiley & Sons, Ltd.     

Synthesis of an alkali‐swellable emulsion and its effect on the rate of polymer diffusion in poly(vinyl acetate‐butyl acrylate) latex films

We describe the synthesis and characterization of a weakly cross‐linked poly(methacrylic acid‐co‐ethyl acrylate) alkali‐swellable emulsion (ASE), as well as an investigation of its influence on the rate of polymer diffusion in latex films. The films examined were formed from poly(vinyl acetate‐co‐butyl acrylate) latex particles containing a small amount of acrylic acid as a comonomer. Polymer diffusion rates were monitored by the energy transfer technique. We found that the presence of the ASE component, either in the acid form or fully neutralized by ammonia or sodium hydroxide, had very little effect on the polymer diffusion rate. However, in the presence of 2 wt % NH₄‐ASE, there was a small but significant increase in the polymer diffusion rate. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5632–5642, 2005     

Solution‐crystallization and related phenomena in 9,9‐dialkyl‐fluorene polymers. I. Crystalline polymer‐solvent compound formation for poly(9,9‐dioctylfluorene)

Polymer‐solvent compound formation, occurring via co‐crystallization of polymer chains and selected small‐molecular species, is demonstrated for the conjugated polymer poly(9,9‐dioctylfluorene) (PFO) and a range of organic solvents. The resulting crystallization and gelation processes in PFO solutions are studied by differential scanning calorimetry, with X‐ray diffraction providing additional information on the resulting microstructure. It is shown that PFO‐solvent compounds comprise an ultra‐regular molecular‐level arrangement of the semiconducting polymer host and small‐molecular solvent guest. Crystals form following adoption of the planar‐zigzag β‐phase chain conformation, which, due to its geometry, creates periodic cavities that accommodate the ordered inclusion of solvent molecules of matching volume. The findings are formalized in terms of nonequilibrium temperature–composition phase diagrams. The potential applications of these compounds and the new functionalities that they might enable are also discussed. © 2015 The Authors. Journal of Polymer Science Part B: Polymer Physics published by Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1481–1491     

Study of the effect of poly(vinyl alcohol) concentration on the gelation point of poly(vinyl alcohol) poly(acrylic acid) semi‐IPN systems as determined by viscoelastic measurements

We report on the determination of the gelation point of semi‐interpenetrating polymer networks (semi‐IPNs) composed of poly(vinyl alcohol) (PVA) and poly(acrylic acid) (PAAc) formed by a sequential method. The evolution of the viscoelasticity during the gelation reaction of acrylic acid (AAc) in solutions of PVA has been monitored through the sol‐gel transition with dynamic mechanical experiments. The gelation time of the system increased with PVA concentration; however, the molecular structure of the gel, composed of swollen clusters, is rather independent of the presence of PVA. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1944–1949, 2005     

Relationship between the polymer/silica interaction and properties of silica composite materials

Cast film composites have been prepared from aqueous polymer solutions containing nanometric silica particles. The polymers were polyvinyl alcohol (PVA), hydroxypropylmethylcellulose (HPMC) and a blend of PVA‐HPMC polymers. In the aqueous dispersions, the polymer–silica interactions were studied through adsorption isotherms. These experiments indicated that HPMC has a high affinity for silica surfaces, and can adsorb at high coverage; conversely, low affinity and low coverage were found in the case of PVA. In the films, the organization of silica particles was investigated through transmission electron microscopy (TEM) and small‐angle neutron scattering (SANS). Both methods showed that the silica particles were well‐dispersed in the HPMC films and aggregated in the PVA films. The mechanical properties of the composite films were evaluated using tensile strength measurements. Both polymers were solid materials, with a high‐elastic modulus (65 MPa for HPMC and 291 for PVA) and a low‐maximum elongation at break (0.15 mm for HPMC and 4.12 mm for PVA). In HPMC films, the presence of silica particles led to an increase in the modulus and a decrease in the stress at break. In PVA films, the modulus decreased but the stress at break increased upon adding silica. Accordingly, the polymer/silica interaction can be used to tune the mechanical properties of such composite films. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1134–1146, 2006