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1.
Unoriented T-die flat films of nylon 6 and PET films annealed at 90°C were stretched in water at 80°C. Amorphous PET films were stretched in water at 65–75°C. Changes in the light scattering patterns from these samples upon stretching were investigated. One of the observed LS patterns from the stretched samples is the Hv eight-leaf pattern consisting of four lobes and streaks. In the nylon 6 and heat-treated PET showing this pattern, spherulitic patterns can be seen in polarization microscopy. The microscopic spherulitic superstructure may possibly be the factor responsible for producing the lobe-and-streak pattern. On the other hand, many microscopic eight-leaf patterns can be observed in amorphous unannealed PET showing the lobe-and-streak pattern. These microscopic patterns are due to retardation at stress concentrations around impurities and nuclei. The superstructure giving these microscopic patterns must be the origin of the lobe-and-streak pattern from unannealed PET. Another scattering pattern, the Vv cruciform pattern, was observed in both stretched nylon 6 and unannealed PET. This pattern is due to an orientation change across the slip lines observed under a polarizing microscope. It is noted (1) that the appearance of the slip lines in PET coincides with the occurrence of oriented crystallization on stretching, (2) that the lobe-and-streak pattern from PET in which orientation crystallization has taken place is fairly stable to heat treatment and does not disappear until just before melting, and (3) that the superstructures produced at low stretching seem to be deformed on further stretching, in accordance with affine deformation theory.  相似文献   

2.
Quenched films of isotactic polypropylene were drawn at 110°C up to draw ratio λ = 18. The axial elastic modulus was measured as function of λ up to the highest achieved λ. The sorption and diffusion of CH2Cl2 at 25°C in the undrawn and drawn samples were studied. Exclusively transparent samples were used for the measurement of the density and transport properties. This reduces the maximum usable draw ratio to 15. The drawing process is inhomogeneous with neck propagation. In the neck the draw ratio increases by about 6. As a consequence of the increasing fraction of taut tie molecules the axial elastic modulus increases faster than the draw ratio. The transport parameters D, S, and λ indicate that the original lamellar morphology is completely transformed into the microfibrillar structure.  相似文献   

3.
By means of electron microscopy of surface replicas and both small-angle and wide-angle x-ray scattering, nylon 6 fibers were investigated in the as-spun state, after drawing at 180°C to a draw ratio up to 4.95, and after subsequent annealing. As spun, the fiber exhibits a small fraction of row-nucleated cylindrites and a great many spherulites (with an average diameter of a few microns) side by side. Drawing deforms the spherulites into spindle-shaped structures (λ = 2) and subsequently produces well-aligned microfibrils. Small-angle x-ray scattering yields a two-point diagram at small λ and a fourpoint diagram at high λ. The long period seems to decrease slightly with draw ratio. Annealing at temperatures above the temperature of drawing increases the long period to a greater extent with samples of lower λ. The crystal lattice orientation is nearly complete at λ = 4.95.  相似文献   

4.
Films of uniaxially oriented poly(ethylene terephthalate) (PET), M v = 81,000, have been drawn by solid-state coextrusion in the range 40–100°C surrounded by polyethylene. This is well below the PET melting temperature and in some cases below its glass transition temperature. Properties of the extrudates, such as degree of crystallinity, mechanical and thermal properties, were investigated as a function of coextrusion temperature and draw ratio (EDR ≤ 4.4). The results show that the percent crystallinity depends strongly on draw ratio, whereas its sensitivity to extrusion temperature is limited only to the highest draw ratio (4.4). On the other hand, Young's modulus was sensitive to both extrusion temperature and draw ratio, exhibiting a maximum at EDR = 4.4 and Text = 65°C. Above this temperature, moduli decrease apparently because of increased chain mobility, resulting in dissipation of chain orientation. Furthermore, changes in yield and tensile strength followed the changes in mechanical properties, suggesting that they are dominated by the same factors. The cold-crystallization temperature TCC also revealed information about the morphological changes occurring during the extrusion drawing. For samples of EDR = 4.4, TCC increased with extrusion temperature, suggesting again dissipation of orientation by thermal motions. On the other hand, TCC decreases with EDR, and a ΔTCC as high as 73°C was found. Conventional drawing of amorphous PET has been widely reported. To our knowledge this is the first time oriented PET has been prepared using the advantages of solid-state coextrusion.  相似文献   

5.
Wide-angle x-ray scattering (WAXS) patterns of two polypropylene samples, a quenched sample drawn at 21°C and an annealed sample drawn at 100°C, were investigated in a range of values of draw ratio λ very closely spaced through the neck region. In both cases, a range of small λ where deformation occurred by spherulite deformation was followed by one of higher λ where microfibrils were formed. The contribution to the WAXS pattern of microfibrils could be clearly distinguished from that of deformed spherulites because of the better orientation parallel to the draw direction of the former as compared to the latter. Additionally, for a drawing temperature of 21°C, microfibrils crystallize in the “smectic” phase as compared to the monoclinic phase for the initial sample and deformed spherulites. At this temperature, plastic deformation proceeds through the spherulite deformation mechanism up to λ = 1.4 accompanied by an increase in chain orientation with increasing λ. For λ > 1.4 plastic deformation appears to occur exclusively through microfibril formation. For drawing at 100°C, spherulite deformation is accompanied by very little change in chain orientation up to λ = 2, where microfibril formation begins. For λ > 2 (Td = 100°C) plastic deformation is accompanied by both microfibril formation and some spherulite deformation as reflected by changes in both orientation and crystallite size. At this temperature the lateral crystallite size in the microfibrils is related to the long period according to the “equilibrium crystallite shape” previously found for annealed polypropylene.  相似文献   

6.
Hot‐air drawing method has been applied to poly(ethylene terephthalate) (PET) fibers in order to investigate the effect of strain rate on their microstructure and mechanical properties and produce high‐performance PET fibers. The hot‐air drawing was carried out by blowing hot air controlled at a constant temperature against an as‐spun PET fiber connected to a weight. As the hot air blew against the fibers weighted variously at a flow rate of about 90 ℓ/min, the fibers elongated instantaneously at a strain rate in the range of 2.3–18.7 s−1. The strain rate in the hot‐air drawing increased with increasing drawing temperature and applied tension. When the hot‐air drawing was carried out at a drawing temperature of 220°C under an applied tension of 27.6 MPa, the strain rate was the highest value of 18.7 s−1. A draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest stain rate had a birefringence of 0.231, degree of crystallinity of 44%, tensile modulus of 18 GPa, and dynamic storage modulus of 19 GPa at 25°C. The mechanical properties of fiber obtained had almost the same values as those of the zone‐annealed PET fiber reported previously. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1703–1713, 1999  相似文献   

7.
The drawing behavior of linear polyethylene homopolymers with weight-average molecular weights (M?w) from 101,450 to ca. 3,500,000 has been studied over the temperature range 75°C to the melting point. In all cases 1-cm gauge length samples were drawn in an Instron tensile testing machine at a constant cross-head speed of 10 cm/min. With the exception of the lowest molecular weight polymer, it was found that increasing the draw temperature led to substantial increases in the maximum draw ratio which could be achieved, and that this increased monotonically with increasing draw temperature. Measurements of the Young's modulus of the drawn materials showed, however, that the unique relationship between modulus and draw ratio previously established for drawing at 75°C was not maintained to the highest draw temperatures. The highest draw temperature at which this relation held was found to be strongly molecular weight dependent, increasing from ca. 80 to ca. 125°C when M?w increased from 101,450 to 800,000. In all cases conditions could be found for drawing samples to draw ratios of 20 or more with correspondingly large values of the Young's modulus.  相似文献   

8.
The development of crazes in polycarbonate is investigated with the method of ultra small angle X-ray scattering of synchrotron radiation. Measurements at T = 130°C are discussed. The two-dimensional scattering patterns are analysed by means of a simple fibrillar model of the crazes. The geometrical parameters of the crazes as a function of the macroscopic draw ratio λd are determined using a curve-fitting procedure. The craze fibril volume fraction νf shows a complex dependence on λd.  相似文献   

9.
Melt-crystallized films of poly(L -lactic acid) (PLLA) with Mv in the range of 3.8 ∼ 46 × 104 consisting of α-form crystals were uniaxially drawn by solid-state coextrusion. The effects of Mv, extrusion draw ratio (EDR), and extrusion temperature (Text) on the crystal/crystal transformation from α- to β-form crystals and the resultant tensile properties of drawn products were studied. The crystal transformation proceeded with EDR and more rapidly for the higher Mv's. Furthermore, the crystal transformation proceeded most rapidly with EDR at a Text around 130 °C, independently of the Mv's. As a result of the optimum combination of processing variables influencing the the crystal transformation (Mv, Text, and drawability), highly oriented films consisting of β-form crystals alone were obtained by coextrusion of higher Mv samples at Text's slightly below the melting temperature (150 ∼ 170 °C) and at higher EDR's > 11. Both the tensile modulus and strength increased rapidly with EDR. The modulus at a given EDR was slightly higher for the samples with higher Mv's. In contrast, the strength at a given EDR was remarkably higher for the higher M v's. The highest tensile modulus of 8.0 GPa and strength of 500 MPa were obtained with the sample of the highest Mv of 46 × 104 coextruded at 170 °C to the highest EDR of 14.  相似文献   

10.
Small-angle light-scattering (SALS) studies were carried out on block copolymers of poly(ethylene terephthalate) (PET) and poly(butylene terephthalate) (PBT), the synthesis and characterization of which have been reported in an earlier paper. Samples were crystallized isothermally from the melt at 95°C for predetermined crystallization times in order to follow the formation and growth of crystalline superstructure. During the early stages of crystallization, the block copolymers showed unusual Hv patterns with the four lobes along the polarizer directions, while at later stages they showed the usual Hv patterns with the four lobes at 45° to the polarizer directions. The unusual patterns are characteristic of PBT superstructure, while the usual patterns are characteristic of PET superstructure. These results show that PBT, which is the faster-crystallizing component, crystallizes first and provides nucleation sites for the crystallization of PET, which crystallizes later. Similar behavior was not observed in PET homopolymer and random copolymers of equivalent compositions. In each case the spherulite size increased with the time of crystallization. The ultimate spherulite size decreased with increasing PBT content in the block copolymer, thus showing an increase in nucleation density. It was demonstrated that light scattering is a useful tool to characterize block copolymers of two crystalline components which have different types of superstructure.  相似文献   

11.
The drawing of semicrystalline (33 and 50%) poly(ethylene terephthalate) (PET) films has been studied by solid-state coextrusion. Because of its brittleness and opacity, isotropic and semicrystalline PET film is of little practical use. Early attempts to cold-draw crystalline films led to fracture in contrast to deformation of amorphous PET. However, we have succeeded in systematically preparing films with extrusion draw ratios ≤4.4 from semicrystalline PET. In many cases, the properties of the drawn extrudates, as a function of extrusion temperature Text and extrusion draw ratio EDR, were similar to those prepared from amorphous PET. However, some remarkable differences have also been found. In the case of coextrudates prepared from isotropic 50% crystalline PET, we found that the larger the deformation, the lower the apparent resulting crystallinity. In the extreme, a 34% reduction in crystallinity after deformation was observed. For the coextrudates drawn from initially 33% crystalline PET, slightly different behavior occurred. For Text ≤ 90°C, all extrudates showed crystallinities lower than the original isotropic film, with a minimum at EDR = 3; for Text ≥ 110°C, crystallinities were slightly greater than in the original film and increased with EDR. Qualitative measurements of heats of fusion were in agreement with density gradient results for PET crystallinity. In contrast is our previous finding that extrudates from initially amorphous PET always increase in crystallinity with EDR, because of stress-induced crystallization. The results now suggest that in the Text range investigated, the initial spherulitic structure is at least in part destroyed on drawing. In addition, the percent crystallinity is revealed to be dependent on Text, with lower values at lower temperatures. Mechanical tests show that the extrudates are similar or sometimes higher in tensile modulus when compared to amorphous PET drawn under the same conditions.  相似文献   

12.
Quenched, quenched and annealed, and slowly cooled branched low-density polyethylene films were drawn at 25, 40, and 60°. The true draw ratio λL of the volume element was obtained and used to characterize the dependence on plastic deformation of the density, drawing stress, and work of plastic deformation, and the sorption and diffusion of methylene chloride. The effects observed are similar but less drastic than on linear high-density polyethylene. In particular, the transformation from the original lamellar to the final fibrous structure seems to be fastest for λL between 3 and 4. But the changes of vapor transport clearly indicate that the transformation is not yet complete even at the highest draw ratio λL = 6, just before the sample breaks. Annealing at 90°C of the drawn samples with free ends restores or even increases the transport properties beyond those of the undrawn sample without causing the fibrous structure to revert to the original lamellar structure.  相似文献   

13.
Ultradrawing of atactic poly(acrylonitrile) (PAN) was investigated for a Mv series, ranging 8.0 × 104–2.3 × 106. Samples for the draw were prepared from 0.5–30 wt % solutions of PAN in N,N′-dimethylformamide. The solutions were converted to a gel by quenching from 100 to 0°C. The dried gel films were initially drawn uniaxially by solid-state coextrusion (first-stage draw) to an extrusion draw ratio (EDR) of 16, followed by further tensile draw at 100–250°C (second-stage draw). The maximum total draw ratio (DRt,max) and tensile properties achieved by two-stage draw increased remarkably with sample Mv. Other factors affecting ductility were the solution concentration from which gel was made and the second-stage draw temperature. The effects of these variables became more prominent with increasing Mv. The temperature for optimum second-stage draw increased with sample Mv. Both the initial gel and the drawn products showed no small-angle X-ray long period scattering maximum, suggesting the absence of a chain-folded lamellae structure, which had been found in our previous study on the drawing of nascent PAN powder. The chain orientation function (fc) and sample density (ρs) increased rapidly with DRt in the lower range (DRt < 30) and approached constant values of fc = 0.980–0.996 and ρs = 1.177–1.181 g/cm3, respectively, at higher DRt > 30–100. The tensile modulus also showed a similar increase with DRt. The tensile strength increased linearly with DRt, reaching a maximum, and decreased slightly at yet higher DRt. The highest modulus of 28.5 GPa and strength of 1.6 GPa were achieved with the highest Mv of 2.3 × 106. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 629–640, 1998  相似文献   

14.
The α relaxation of isotropic and drawn poly(vinyl alcohol) dried gel films was studied using dynamic mechanical analysis. The temperature of the relaxation Tα increased from 160°C in the isotropic gel to 220°C in a fiber drawn 19 ×. The relaxation, which is associated with the crystalline regions of the material, also decreased continuously in magnitude as drawing proceeded, although crystallinity increased. At draw ratios over 12 ×, the relaxation became difficult to resolve, and no relaxation was observed in fibers drawn over 19 ×. The melting points of the fibers increased with draw ratio, but not enough to account for the large change in Tα. Crystal thickness in the fiber direction also increased with draw ratio. An analogy is drawn to the case of polyethylene where crystal thickness has been found to control Tα. The absence of a resolvable α relaxation is one reason why it is difficult to draw poly(vinyl alcohol) gels to extremely high ratios.  相似文献   

15.
The planar deformation of amorphous poly(ethylene terephthalate) (PET) was performed by stretching and by forging under comparable conditions at a series of constant temperatures, 80, 90, 100, and 110°C. The highest planar draw ratios of 4.5 × 4.5 and 3.5 × 3.5 were obtained by forging and stretching, respectively. Samples were studied before and after deformation by wide angle x-ray scattering (WAXS), differential scanning calorimetry (DSC), density measurements, and elastic recovery at 100°C. A distinct difference in efficiency of draw between these two techniques is found, as judged mainly by the straininduced crystallization. The forging is more effective than stretching in achieving stabilized planar draw under comparable process conditions.  相似文献   

16.
Chain-backbone motion in glassy polycarbonate has been investigated both under isothermal stress, and also under zero stress during isothermal annealing of freely contracting film specimens. In both types of experiment, backbone motion was detected by measuring the change in infrared dichroism. The dichroism of absorption bands at 1364 and 2971 cm?1, which have transition moment vectors directly related to the chain-backbone orientation, was studied. Under tensile stress in the homogeneous region of deformation, changes of up to 2.2° in the mean chain-backbone orientation angle were measured at 23°C. With the onset of cold drawing a total orientation change of some 8° was observed. For the isothermal annealing experiments, a film specimen holder employing conductive heating with radiative losses was employed. It enables infrared measurements to be made while the temperature of the contracting specimen is maintained constant to ± 0.5°C. Oriented specimens were prepared by isothermal stretching of polycarbonate films to strains of the order of 100%. Changes in the mean chain-backbone orientation angle were observed during annealing of these oriented films at temperatures between 80°C and the glass transition (149°C). Chain motion proceeded during annealing, and chain segments were observed to move cooperatively. The temperature at which the polymer is prestretched has a pronounced effect on its subsequent relaxation during annealing: when the sample was stretched at 23°C. motions were detected during annealing at temperatures as low as 81°C, while, if it was stretched at 154°C, no motion was detected at annealing temperatures below 127°C. The data are discussed in comparison with theories of the glassy state that predict the absence of chain-backbone motion at temperatures significantly below the glass transition. A shift in frequency of the νa (CH3) absorption peak in stretched polycarbonate was measured by using polarized radiation. The effect was interpreted in terms of changes in the intermolecular bonding structure of the oriented polymer.  相似文献   

17.
Polytetrafluoroethylene (PTFE) virgin powder was ultradrawn uniaxially by a two-stage draw. A film, compression molded from powder below the melting temperature (Tm), was initially solid-state coextruded to an extrudate draw ratio (EDR) of 6–20 at an established optimum extrusion temperature of 325°C, near the Tm of 335°C. These extrudates from first draw were found to exhibit the highest ductility at 45–100°C for the second-stage tensile draw, depending on the initial EDR and draw rate. The maximum achievable total draw ratio (DRt, max) was 36–48. Such high ductility of PTFE, far below the Tg (125°C) and Tm, is in sharp contrast to other crystalline polymers that generally exhibit the highest ductility above their Tg and near Tm. The unusual draw characteristics of PTFE was ascribed to the existence of the reversible crystal/crystal transitions around room temperature and the low intermolecular force of this polymer, which leads to a rapid decrease in tensile strength with temperature. The structure and tensile properties of drawn products were sensitive to the initial EDR, although this had no significant influence on DRt,max. The most efficient and highest draw was achieved by the second-stage tensile draw of an extrudate with the highest EDR 20 at 100°C, as evaluated by the morphological and tensile properties as a function of DRt. The efficiency of draw for the cold tensile draw at 100°C was a little lower than that for solid-state coextrusion near the Tm. However, significantly higher tensile modulus and strength along the fiber axis at 24°C of 60 ± 2 GPa and 380 ± 20 MPa, respectively, were achieved by the two-stage draw, because the DRt,max was remarkably higher for this technique than for solid-state coextrusion (DRt,max = 48 vs. 25). The increase in the crystallite size along the fiber axis (D0015), determined by X-ray diffraction, is found to be a useful measure for the development of the morphological continuity along the fiber axis of drawn products.© 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2551–2562, 1998  相似文献   

18.
A new two‐stage draw technique was successfully applied to the superdrawing of polytetrafluoroethylene (PTFE) virgin powder. A film, compression‐molded from powder below the melting temperature (Tm = 335 °C), was initially solid‐state coextruded to an extrusion draw ratio (EDR) of 6–20 at 325 °C, about 10 °C below the Tm. These extrudates from the first‐stage draw were further drawn by a second‐stage pin draw in the temperature (Td) range of 300–370 °C that covers the static Tm. The maximum achievable total draw ratio was ~60 at a Td = 300 °C and increased rapidly with increasing Td, reaching a maximum of 100–160 at a temperature window between 340 and 360 °C, depending on the initial EDRs. At yet higher Td's, the ductility was lost as a result of melting. The high ductility of the PTFE extrudates at such high temperatures was ascribed to the improvement of interfacial adhesion and bonding between the deformed powder particles upon the first‐stage extrusion combined with the rapid heating of only a portion of the extrudate followed by the elongation at a high rate. The highly drawn fibers were highly crystalline (χc ≤ 87%) and showed high chain orientation (fc ≤ 0.997) and a large crystallite size along the chain axis (D0015 ≤ 160 nm). The molecular draw ratio, estimated from the entropic shrinkage above the Tm, was close to the macroscopic deformation ratio independently of the initial EDRs. These results indicate that the draw was highly efficient in terms of chain extension, orientation, and crystallization. Thus, the maximum tensile modulus and strength achieved in this work were 102 ± 5 and 1.4 ± 0.2 GPa, respectively, at 24 °C. These tensile properties are among the highest ever reported on oriented PTFE. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1995–2004, 2001  相似文献   

19.
Ce-Zr-O and Ce-Zr-Y-La-O materials obtained under various conditions and at varying component ratios are characterized. At Ce/Zr ≈ 1, a tetragonal phase that can hardly be distinguished from a cubic phase by X-ray diffraction forms in the ternary system. Raising the precipitation temperature favors the formation of two-phase systems. Promoting the Ce/Zr = 0.26–0.62 materials with both yttrium and lanthanum favors the formation of a single-phase specimen, namely, a (Ce, Zr, Y, La)O2 fluorite-like solid solution at 600°C. This structure persists up to 1150°C. The specific surface area of the (Ce, Zr, Y, La)O2 materials is primarily determined by their calcination temperature: Ssp = 50–80 m2/g at 600°C and 0.6–0.8 m2/g at 1150° C. The specimens calcined at 600°C are mesoporous, with uniformly sized pores of mean diameter 32 ± 2 Å, and have no micropores. According to TPR data, the specimens calcined at 600°C are reduced with hydrogen in two steps that can apparently be interpreted as surface and bulk reduction. The Ce/Zr = 0.26 and 0.40 specimens calcined at 1150°C are reduced in a single step, giving rise to TPR peaks at 707 and 686°C, respectively, and their degree of reduction increases with decreasing Ce/Zr.  相似文献   

20.
The effects of drawing temperature on the physical and mechanical properties of poly(p-phenylene sulfide) have been studied. A melt-quenched film was drawn by solid-state coextrusion both below (75°C) and above (95 and 110°C) the glass transition temperature Tg (85°C) of PPS. The maximum extrusion draw ratio (EDRmax) increased from 3.4 to 5.6 with increasing extrusion temperature Te from 75 to 110°C. It was found that extrusion drawing just above the Tg of PPS (95°C) produced more stress-induced crystals. A high efficiency of draw in the amorphous region was achieved by extrusion at Te-75°C. The tensile modulus at EDRmax decreased from 5.1 to 3.5 GPa with increasing Te from 75 to 110°C. The low efficiency of draw for the samples extruded at 110°C is explained in terms of disentanglement and chain slippage during drawing due to a less effective network.  相似文献   

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