Polymerization of 3,4-dihydro-2H-carboxyaldehyde (acrolein dimer). Part II. Copolymerization with isocyanates

Copolymers of 3,4-dihydro-2H-pyran-2-carboxyaldehyde (acrolein dimer) with phenyl isocyanate were obtained under several conditions. Infrared and NMR analyses showed that the isocyanate always reacted with acrolein dimer forming urethane linkages, not block units of isocyanate. An alternating copolymer was obtained from the copolymerization in the presence of anionic catalysts such as butyllithium at room temperature, irrespective of the monomer ratios employed. The isocyanate content in the copolymer prepared with an Al(C₂H₅)₂Cl catalyst was increased by elevating polymerization temperature. The copolymerizability of aldehydes with the isocyanate depends upon the polarity of aldehyde group.     

Stereospecific polymerization of α-methylstyrene by friedel-crafts catalysts

The relationship between stereoregularity and polymerization conditions of α-methylstyrene has been studied by means of NMR spectra. The effects of solvents and various Freidel-Crafts catalysts have been investigated. The stereoregularity of poly-α-methylstyrene increased with increased polymer solubility in the solvent used and with decreasing polymerization temperature. This behavior is completely different from the stereospecific polymerization of vinyl ethers and methyl methacrylate in homogeneous systems. This may be due to the strong steric repulsion exerted by the two substituents in the α-position of α-methylstyrene. For example, with BF₃ · O(C₂H₅)₂ as catalyst at ?78°C., atactic polymer is obtained in n-hexane, a nonsolvent for α-methylstyrene, whereas highly stereoregular polymer is produced in toluene or methylene chloride, good solvents for the polymer. However, the polarity of the solvent and the nature of the catalyst hardly affect the stereoregularity of the polymer.     

Polymerization of butadiene sulfone

Polymerization of butadiene sulfone (BdSO₂) by various catalysts was studied. Azobisisobutyronitrile (AIBN), butyllithium, tri-n-butylborn (n-Bu)₃B, boron trifluoride etherate, Ziegler catalyst, and γ-radiation were used as catalysts. Butadiene sulfone did not polymerize with these catalysts at low temperatures (below 60°C.), but polymers were obtained at high temperature with AIBN or (n-Bu)₃B. The polymerization of BdSO₂ initiated by AIBN in benzene at 80–140°C. was studied in detail. The obtained polymers were white, rubberlike materials and insoluble in organic solvents. The polymer composition was independent of monomer and initiator concentrations and reaction time. The sulfur content in polymer decreased with increasing polymerization temperature. The polymers prepared at 80 and 140°C. have the compositions (C₄H₆)_1.55- (SO₂) and (C₄H₆)_3.14(SO₂), respectively, and have double bonds. These polymers were not alternating copolymers of butadiene with sulfur dioxide. The polymerization mechanism was discussed from polymerization rate, polymer composition, and decomposition rate of BdSO₂. From these results, the polymerization was thought to be “decomposition polymerization,” i.e., butadiene and sulfur dioxide, formed by the thermal decomposition of BdSO₂, copolymerized.     

Ethylene polymerization and ethylene/hexene copolymerization with vanadium(III) catalysts bearing heteroatom‐containing salicylaldiminato ligands

A series of novel vanadium(III) complexes bearing heteroatom‐containing group‐substituted salicylaldiminato ligands [RN?CH(ArO)]VCl₂(THF)₂ (Ar = C₆H₄, R = C₃H₂NS, 2a ; C₇H₄NS, 2c ; C₇H₅N₂, 2d ; Ar = C₆H₂tBu₂ (2,4), R = C₃H₂NS, 2b ) have been synthesized and characterized. Structure of complex 2c was further confirmed by X‐ray crystallographic analysis. The complexes were investigated as the catalysts for ethylene polymerization in the presence of Et₂AlCl. Complexes 2a–d exhibited high catalytic activities (up to 22.8 kg polyethylene/mmol_V h bar), and affording polymer with unimodal molecular weight distributions at 25–70 °C in the first 5‐min polymerization, whereas produced bimodal molecular weight distribution polymers at 70 °C when polymerization time prolonged to 30 min. The catalyst structure plays an important role in controlling the molecular weight and molecular weight distribution of the resultant polymers produced in 30 min polymerization. In addition, ethylene/hexene copolymerizations with catalysts 2a–d were also explored in the presence of Et₂AlCl, which leads to the high molecular weight and unimodal distributions copolymers with high comonomer incorporation. Catalytic activity, comonomer incorporation, and polymer molecular weight can be controlled over a wide range by the variation of catalyst structure and the reaction parameters, such as comonomer feed concentration, polymerization time, and polymerization reaction temperature. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3573–3582, 2009     

Synthesis and properties of poly(cis-1,4-dihydroxy-2,3-epoxybutane)

The cyclic acetone ketal of 1,4-dihydroxy-2,3-epoxybutane (DMTO) polymerizes with i-Bu₃Al-0.7 H₂O catalyst by a cationic mechanism at ?78°C to a moderate molecular weight (η_inh up to 0.7), atactic (based on ¹³C-NMR) polymer (PDMTO). At higher temperature and in bulk, up to 14% crosslinked polymer is obtained as a result of epoxide and ketal ring opening. Triethylaluminum is an effective catalyst at 0–50°C in bulk. Coordination catalysts were less effective but the results indicate that an effective one can be designed. PDMTO is readily hydrolyzed with aqueous HCl treatment to atactic, water-soluble poly(1,4-dihydroxy-2,3-epoxybutane) (PDHEB) with a T_g of 80°C. PDHEB is melt stable to 200°C and can be molded to give brittle, clear films that readily pick up 5–10% H₂O from the atmosphere to give properties like those of plasticized poly(vinyl chloride). PDHEB is degraded by electron beam radiation but can be crosslinked with glyoxal plus toluene sulfonic acid/The bis(trimethylsilyl) ether of cis-1,4-dihydroxy-2,3-epoxybutane was polymerized cationically with the i-Bu₃Al-0.7 H₂O catalyst at ?78°C to a fairly tactic, presumably racemic di-isotactic, amorphous polymer, with η_inh of 0.16. A mechanism is proposed for this stereoregular polymerization based on a complexation of the Si side group of the last chain unit with the propagating oxonium on.     

NMR studies on the stereospecific polymerization of methyl vinyl ether. Part II. Polymerization by sulfuric acid–aluminum sulfate complex: Enantiomorphic catalyst sites model

Highly crystalline poly(methyl vinyl ether) (PMVE) was produced in toluene in a temperature range of 0 to ?20°C. with the use of sulfuric acid–aluminum sulfate complex (SA catalyst). It was found from the NMR spectra that these polymers contained more than 50% of the triad isotactic fraction and the melting point of the unfractionated polymer was about 130°C. However, PMVE containing a large amount of the isotactic fraction was insoluble in nitromethane, so the triad tacticity of highly crystalline PMVE could not be quantitatively determined. The molecular weight of PMVE increased with increasing conversion and increasing polymerization temperature. This behavior is different from that in metal halide catalysts. Also, the stereoregularity of PMVE decreased with increasing monomer concentration. However, addition of a polar solvent and increasing the polymerization temperature had little effect on the stereoregularity of the polymer. The increase in the isotactic fraction at high catalyst concentration and the difference in the monomer composition in the copolymerization of methyl vinyl ether with 2-chloroethyl vinyl ether by SA catalyst from that obtained by BF₃·O(C₂H₅)₂ suggest that the absorption of MVE on a catalyst surface is an important step in the propagation step by SA catalyst. The fraction of the triad tacticity calculated from the enantiomorphic catalyst sites model⁸ coincided with the experimental results. This fact shows that the steric structure of the adding monomer is determined only by the nature of the catalyst irrespective of the nature of a growing chain end. It is concluded, on considering also the results of the previous paper, that completely different factors can control the steric structure of a polymer even for the same monomer when different catalysts are used.     

Solution polymerization of trioxane catalyzed by stannic chloride

The polymerization of trioxane catalyzed by stannic chloride (SnCl₄) in ethylene dichloride was studied and compared with the results obtained with boron trifluoride etherate, BF₃·O(C₂H₅)₂, as catalyst. Under the same conditions, the polymerization rate was larger with SnCl₄ than with BF₃·O(C₂H₅)₂, while at a fixed polymer yield the molecular weight of the polymer obtained by SnCl₄ was lower than with the BF₃·O(C₂H₅)₂ catalyzed reaction. The overall activation energy of trioxane polymerization with SnCl₄ was 11.0 ± 0.8 kcal/mole. The kinetic orders of catalyst and monomer were determined to be close to 2 and 4, respectively. A certain amount of tetraoxane was also produced in an early stage of the polymerization with SnCl₄ similar to BF₃·O(C₂H₅)₂-catalyzed reaction. However, the maximum amount of tetraoxane produced at 30°C was larger with SnCl₄ than with BF₃·O(C₂H₅)₂. In addition, a ten-membered ring compound (pentoxane) was isolated in the solution polymerization of trioxane catalyzed by both SnCl₄ and BF₃·O(C₂H₅)₂. The confirmation of pentoxane formation is strong evidence for the back-biting reaction mechanism.     

Polyethers with Reactive Side Chains—Hydroxy Polyethers

The author' work on preparing polyethers with reactive side chains is reviewed with emphasis on hydroxy polyethers. High molecular weight hydroxy polyethers were prepared by polymerizing epoxides containing a hydroxyl group protected with an appropriate group such as SiMe₃ and then removing it by hydrolysis.

Atactic and isotactic polyglycidol were made in this way using coordination catalysts. The isotactic polymer was found to be unusual since it did not crystallize readily from the melt and was relatively low melting (60°C). Poly(cis-1,4-dihydroxy-2,3-epoxybutane), PDHEB, was prepared, preferably from the cyclic acetone ketal which polymerized with i-Bu₃Al-0.7H₂o cationic catalyst at ?78°C to a moderate molecular weight (η_inh up to 0.7) atactic polymer. This polymer is readily hydrolyzed with aqueous HCl treatment to atactic, amorphous, water-soluble PDHEB with a T_g of 80°C. PDHEB is melt stable to 200°C and can be molded to give brittle, clear films which readily pick up 5–10% H₂O from the atmosphere to give properties like plasticized poly(vinyl chloride). The bis(trimethylsilyl) ether of cis-1,4-dihydroxy-2,3-epoxybutane was polymerized cationically with the i-Bu₃ Al-0. 7H₂O catalyst at ?78°C to a fairly tactic, presumably racemic diisotactic, amorphous polymer, with η_inh of 0.16. A mechanism is proposed for this stereoregular polymerization based on a complexation of the Si side group of the last chain unit with the propagating oxonium ion. Hydroxy polyethers, in general, merit extensive future study since they are analogues of the biochemically important polysaccharides.     

Thermal properties of N-substituted 4-vinylpyridinium ions and their polymers

4-Vinylpyridinium trifluoromethanesulfonate monomers substituted at nitrogen with H, O, CH₃, C₂H₅, C₆H₁₃, and C₁₂H₂₅ were synthesized and characterized spectroscopically. Thermal analyses (DSC and TGA) were carried out on all the compounds. The solid monomers (N? H, N? CH₃, N? C₆H₁₃, and N? C₁₂H₂₅) exhibited endothermic melting followed by exothermic polymerization and exothermic decomposition (>400°C). Liquid N? C₂H₅ monomer revealed only exothermic polymerization and decomposition. The N? O polymer underwent thermal decomposition below 300°C. The N–C₁₂H₂₅ homopolymer, prepared from monomer in the DSC or in bulk, displayed an unusual thermal transition at 250°C, which has been attributed to a polymer backbone reorientation leading to side-chain ordering of the dodecyl groups.     

Polymerization of methyl methacrylate using a metallocene catalyst system

Methyl methacrylate was polymerized with Cp₂YCl(THF) or IVB group metallocene compounds (i.e., Cp₂ZrCl₂ and Cp₂HfCl₂, etc.), in the presence of a Lewis acid like Zn(C₂H₅)₂. The Lewis acid was complexed with methyl methacrylate, which avoided the metallocene compounds being poisoned with a functional group. A living polymerization was promoted through the use of metallocene/MAO/Zn(C₂H₅)₂, which gave tactic poly(methyl methacrylate) with a high molecular weight. The polymer yield increases with polymerization time, which indicates that the propagation rate is zero in order in the concentration of the monomer. The polymer yield increases also with the concentration of Cp₂YCl(THF), which indicates the yttrocene to be the real catalyst. When the polymerization temperature exceeds room temperature, the poly(methyl methacrylate) cannot be synthesized by the Cp₂YCl(THF) catalyst. When the reaction temperature reachs −60 °C, the poly(methyl methacrylate) is high syndiotatic and molecular weight by the Cp₂YCl(THF)/MAO catalyst system. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1184–1194, 2000     

Structure and Reactivity of a Cobalt(I) Phthalaldehyde Complex with Both σ‐ and π‐Bonded Aldehyde Groups

A bidentate phthalaldehyde ligand with both σ and π coordination of the aldehyde groups is found in [(C₅Me₅)Co{(C(O)H)₂C₆H₄}] (structure depicted). This complex is the “resting state” of the catalyst in the ring closure of the dialdehyde to give the lactone. Interchange of coordination modes occurs with a barrier of 70 kJ mol⁻¹ at 35°C. Investigation of other Co^I chelate complexes with a single aldehyde group shows that the coordination mode of the aldehyde is dictated by the nature of the bonding of the other ligating group.     

Synthesis, Characterization and Application of Benzyl-substituted Cyclopentadienyl lanthanide Complexes as Catalyst Precursors for the Syndiotactic Polymerization of Methyl Methacrylate

Benzyl-substituted cyclopentadienyl lanthanide complexes were synthesized and characterized by elemental analysis, MS and IR spectroscopy. The analytical data point out the formation of monomeric, unsolvated complexes.In conjunction with AI(Et)3 as co-catalyst, the title complexes are efficient catalysts for the syndiotactic polymerization of methyl methacrylate. For the complex (C6HsCH2C5H4)2YCl, under the optimum polymerization conditions(60℃,n(MMA):n(catalyst):n(co-catalyst)=1000:1:10),a predominantly syndiotactic (rr=66%) polymerof high molecular weight (Mη=105000) was obtained.     

Simultaneous polymerization and formation of polyacetylene film on the surface of concentrated soluble Ziegler-type catalyst solution

A direct method of simultaneously polymerizing and forming acetylene monomer to produce uniformly thin films of polyacetylene was investigated in terms of catalyst system, catalyst concentration, and polymerization temperature. The best catalyst was a Ti(OC₄H₉)₄–Al(C₂H₅)₃ system (Al/Ti = 3–4) and the critical concentration was 3 mmole/l. of Ti(OC₄H₉)₄. Below the critical concentration, only a solid or a powder was obtained. The configuration of the polymers obtained depends strongly upon the polymerization temperature. Thus an all-cis polymer was obtained at temperatures lower than ?78°C, whereas an all-trans polymer resulted at temperatures higher than 150°C. Observations either in an electron microscope by direct transmission or in a scanning electron microscope showed that the film is composed of an accumulation of fibrils about 200–300 Å in width and of indefinite length.     

Simultaneous polymerization and formation of polyacetylene film on the surface of concentrated soluble Ziegler-type catalyst solution

A direct method of simultaneously polymerizing and forming acetylene monomer to produce uniformly thin films of polyacetylene was investigated in terms of catalyst system, catalyst concentration, and polymerization temperature. The best catalyst was a Ti(OC₄H₉)₄,–AI(C₂H₅)₃ system (Al/Ti = 3–4) and the critical concentration was 3 mmole/l. of Ti(OC₄H₉)₄. Below the critical concentration, only a solid or a powder was obtained. The configuration of the polymers obtained depends strongly upon the polymerization temperature. Thus an all-cis polymer was obtained at temperatures lower than −78°C, whereas an all-trans polymer resulted at temperatures higher than 150°C. Observations either in an electron microscope by direct transmission or in a scanning electron microscope showed that the film is composed of an accumulation of fibrils about 200–300 Å in width and of indefinite length.     

Efficient conversion of fructose to 5‐hydroxymethylfurfural by functionalized γ‐Al2O3 beads

Millimeter size γ‐Al₂O₃ beads were prepared by alginate assisted sol–gel method and grafting organic groups with propyl sulfonic acid and alkyl groups as functionalized γ‐Al₂O₃ bead catalysts for fructose dehydration to 5‐hydroxymethylfurfural (5‐HMF). Experiment results showed that the porous structure of γ‐Al₂O₃ beads was favorable to the loading and dispersion of active components, and had an obvious effect on the properties of the catalyst. The lower calcination temperature of γ‐Al₂O₃ beads increased the specific surface area, the hydrophobicity and the activity of catalysts. Competition between the reaction of alkyl groups and ‐SH groups with surface hydroxyl during the preparation process of the catalyst influenced greatly the acid site densities, hydrophobic properties and activity of the catalyst. With an increase in the alkyl group chain, the hydrophobicity of catalysts increased obviously and the activity of the catalyst was enhanced. The most hydrophobic catalyst C₁₆‐SO₃H‐γ‐Al₂O₃–650°C exhibited the highest yield of 5‐HMF (84%) under the following reaction conditions: reaction medium of dimethylsulfoxide/H₂O (V/V, 4:1), catalyst amount of 30 mg, temperature of 110°C and reaction time of 4 hr.     

Chromocene-based catalysts for ethylene polymerization: Thermal removal of the cyclopentadienyl ligand

Thermal aging of a chromocene catalyst, (C₅H₅)₂Cr/SiO₂, in an inert atmosphere leads to a modified catalyst which shows poor response to hydrogen as a transfer agent. Polyethylenes prepared at a polymerization temperature of 90°C with this modified catalyst have a low melt index and high vinyl unsaturation level. By thermogravimetry the weight loss of the catalyst, relative to dehydrated silica, was equivalent to loss of one cyclopentadienyl ligand per chromium site. Pyrolytic gas chromatography showed cyclopentadiene was liberated in the thermal process. These overall studies provide strong evidence that loss of a cyclopentadienyl ligand in supported chromium catalysts has a profound effect on overall polymerization behavior.     

Ethene polymerization with modified-polypropene-supported highly stable Ziegler catalyst

A modified-polypropene-supported Ziegler catalyst was prepared using polypropene containing a small amount of poly(7-methyl-1,6-octadiene) as a starting polymer for bromination, lithiation, and reaction with TiCl₄. The polymerization of ethene was carried out using the catalyst with Al(C₂H₅)₃ in toluene at 60°C up to 100 h. The polymer yield increased linearly with polymerization time, which indicates that the active sites of the modified-polypropene-supported Ziegler catalyst are practically stable without deactivation even for 100 h and are able to propagate further polymerization of ethene.     

Synthesis of Na2WO4-MnxOy supported on SiO2 or La2O3 as fiber catalysts by electrospinning for oxidative coupling of methane

The oxidative coupling of methane (OCM) is an attractive route to convert natural gas directly into value-added chemical products (C₂₊). This work comparatively investigated SiO₂- or La₂O₃-supported Na₂WO₄-Mn_xO_y (denoted as NWM) catalysts in powder and fiber forms. The powder catalysts were prepared using a co-impregnation method and the fiber catalysts were prepared successfully using an electrospinning technique. The NWM/La₂O₃ fiber catalysts were activated at low temperature (500 °C) and had a 4.7% C₂₊ yield, with the maximum C₂₊ yield of 9.6% at 650 °C, while the NWM/SiO₂ fiber catalyst was activated at 650 °C and had a maximum C₂₊ yield of 20.4% at 700 °C. The XPS results in the O 1s region indicated that NWM/La₂O₃ had a lower binding energy than NWM/SiO₂, suggesting that the lattice oxygen species is easily released from the catalyst surface and creates vacancy sites that enhance performance. The stability test of the catalysts indicated that the La₂O₃-containing catalysts had excellent activity and high thermal stability, while the SiO₂-containing catalysts had a higher C₂₊ yield when the prepared catalysts were compared at 700 °C. Considering the same component catalysts, the fiber catalysts achieved higher performance because their heat and mass transfer properties were enhanced.     

Influence of SeOCl2 on the polymerization of propylene by TiCl3–Al(C2H5)3

The influence of SeOCl₂ on the polymerization of propylene by TiCl₃–Al(C₂H₅)₃, and the temperature dependence of the stereospecificity of the catalyst, TiCl₃–Al(C₂H₅)₃, have been investigated. SeOCl₂ decreases the rate of polymerization and increase the stereospecificity of the catalyst, which could be explained on the basis of a decrease of the concentration of Al(C₂H₅)₃ accompanied by a reaction between Al(C₂H₅)₃ and SeOCl₂. On the other hand, the stereospecificity of the catalyst, TiCl₃–Al(C₂H₅)₃, increases gradually with a decrease in polymerization temperature from 40 to 0°C. From these results, we conclude that SeOCl₂ exerts no essential influence on the polymerization of propylene by TiCl₃–Al(C₂H₅)₃, and that the stereospecificity of the catalyst is attributed mainly to the reducing ability of the organometallic compound.     

Modification mechanism in olefin polymerization catalysts TiCl4/MgCl2–aromatic ester–Al(C2H5)3

An IR/UV study of the interaction between ethyl benzoate and Al(C₂H₅)₃ in dilute heptane solution at 25–75°C demonstrated that the ester is readily reduced under these conditions with the formation of two aluminum dialkyl alkoxides, Al(C₂H₅)₂ and Al(C₂H₅)₂OC(C₂H₅)₂C₆H₅, as major products. Rate constants of the reduction of the initial AI(C₂H₅)₃ · ester complex by free AI(C₂H₅)₃ are 2.9 (26°C), 14.4 (50°C), and 59.6 (75°C) L/mol min; E_act = 52.0 kj/mol. Study of propylene polymerization with this catalytic system at 50°C showed that preliminary aging of the AI(C₂H₅)₄–ethyl benzoate mixtures at 25°C for 24 h and at 50°C for 2 h does not adversely affect catalyst performance. These data suggest that the possible actual modifier in this catalytic system is aluminum alkoxide with a highly branched tertiary alkoxy group.