Radiation-induced grafting of perfluorinated vinyl ether into fluorinated polymer films

We report herein the first successful grafting of perfluorinated vinyl ether monomer into base polymer films by simultaneous radiation method. 2-Bromotetrafluoroethyl trifluorovinyl ether (BrTFF) could be grafted into poly(ethylene-co-tetrafluoroethylene) (ETFE) films by γ-rays irradiation at room temperature. The grafting yield increased linearly with an increase in the dose up to 1400 kGy. The required dose for a satisfactory grafting yield, such as 20%, was as high as ca. 400 kGy probably due to low polymerization reactivity of fluorinated monomers. However, the solvent and catalyst had no positive influence for improving the grafting yield. FTIR spectra and SEM-EDS testified that BrTFF was successfully grafted into ETFE films homogeneously in the perpendicular direction. The thermal analysis of the grafted films further indicated no phase separation between poly(BrTFF) grafts and ETFE films, probably owing to high compatibility of the fluorinated grafts and base polymers.     

Thermal, mechanical and electrical properties on the styrene-grafted and subsequently sulfonated FEP film induced by electron beam

This paper examined the mechanical and electrical properties of poly(tetrafluoroethylene-co-hexafluoropropylene: FEP) film modified by electron beam (EB). The simultaneous irradiation method with EB was adopted for the grafting of styrene and subsequent sulfonation onto FEP film. The thermal and mechanical characteristics of the irradiated FEP film, and also those of the grafted and sulfonated FEP films, were investigated by TGA, FT-IR spectrometer, and Instron. The simultaneous irradiation with EB facilitated the homogeneous grafting, as well as a high degree of grafting with a maximum value of around 60%, thereby allowing accurate control of the degree of grafting at doses ranging from 10 to 100 kGy.The grafting or sulfonation decreased the thermal stability of FEP, whereas it considerably increased its mechanical properties. The high radiation resistance of virgin FEP up to a dose of 100 kGy enabled the sulfonation of FEP film to considerably reinforce its polymeric structures except of 10 kGy, thereby increasing its tensile strength at 30 kGy by two-fold compared to that of the virgin FEP film. The ion conductivity (IC) and ion-exchange capacity (IEC) values of the FEP membrane (125 μm thick), which were dependant on the degree of grafting, were 0.25 S cm⁻¹ and 2.4 mmol/g, respectively, at 59.2% of the degree of grafting and were superior to those of the commercialized Nafion membrane (IC, 0.12 S cm⁻¹; IEC, 0.9-1.0 mmol/g).     

Radiation synthesis of acrylic acid onto poly(tetraflouroethylene-perflourovinyl ether) film: Chemical modifications and electrical conductivity

Graft-polymerization of acrylic acid (AAc) monomer onto poly(tetraflouroethylene-perflouro vinyl ether) (PFA) copolymer film was carried out using gamma irradiation technique to synthesize grafted copolymer film PFA-g-PAAc (PFA-COOH). The effect of the dose on the degree of grafting of AAc onto PFA film was investigated. The results showed that the degree of grafting increases with increasing the irradiation dose. The grafted [PFA-COOH] film was chemically modified by reaction with aniline to produce modified [PFA-CO-NH-ph] film, followed by sulphonation reaction to introduce sulfonic acid (SO₃H) groups to get other modified [PFA-CO-NH-ph-SO₃H] film. The chemical structures of the grafted and modified films were identified by FT-IR, XRD, and SEM. It is of particular interest to measure the electrical conductivity of grafted and modified membranes as a function of degree of grafting. It was found that the conductivity of the grafted films increases with increasing the degree of grafting, however a slightly increase in conductivity was observed in [PFA-CO-NH-ph-SO₃H] sample. The electrical conductivity property of the modified PFA membranes suggests their possible use for fuel cell applications.     

Preparation of poly(ether ether ketone)-based polymer electrolytes for fuel cell membranes using grafting technique

Poly(ether ether ketone) (PEEK)-based polymer electrolyte membranes (PEMs) was successfully prepared by radiation grafting of a styrene monomer into PEEK films and the consequent selective sulfonation of the grafting chains in the film state. Using milder sulfonation, the sulfonation reactions proceeded at the grafted chains in preference to the phenylene rings of PEEK main chains; as a result, the grafted films could successfully transform to a PEM with conductivity of more than 0.1 S/cm. The ion exchange capacity (IEC) and conductivity of the grafted PEEK electrolyte membranes were controlled to the ranges of 1.2–2.9 mmol/g and 0.03–0.18 S/cm by changing the grafting degree. It should be noted that this is the first example of directly transforming super-engineering plastic films into a PEM using radiation grafting.     

Synthesis of novel crosslinked sulfonated poly(ether sulfone)s using bisazide and their properties for fuel cell application

Novel crosslinked sulfonated poly(ether sulfone)s (PESs) were prepared by thermal irradiation of the allyl-terminated telechelic sulfone polymers using a bisazide. The sulfonated polymers in different comonomer compositions were fully characterized by ¹H NMR, and the crosslinked structure was also verified by FT-IR spectroscopic analyses. Having both the uniform distribution of the hydrophilic conductive sites and controlled hydrophobic nature by minimized crosslinking over the rigid rod poly(ether sulfone) backbone, the crosslinked polymer membrane (PES-60) offered excellent proton conductivity of 0.79 S cm⁻¹ at 100 °C together with hydrolytic and oxidative stability. In addition, only 17% of methanol permeability of the Nafion^® was observed for the crosslinked PES-60.     

Membranes obtained by preirradiation grafting of acrylic acid onto poly(tetrafluoroethylene–perfluorovinyl ether)

Some properties of the membranes obtained by preirradiation grafting of acrylic acid onto poly(tetrafluoroethylene-perfluorovinyl ether) copolymer (PFA) films have been investigated. The dimensional change caused by grafting and swelling behavior, water uptake, electrical conductivity, and mechanical properties of the grafted films were found to increase as the grafting proceeds. The influence of the preparation conditions (such as preirradiation dose, monomer concentration, grafting temperature, and film thickness) on those properties was studied. These properties were found to be dependent mainly on the degree of grafting regardless of grafting conditions, except at higher monomer concentration (>40 wt %). The electric conductivity and mechanical properties for the membranes obtained at higher AAc concentrations were lower than those obtained at lower ones. Analysis by x-ray microscopy of the grafted films revealed that the grafting begins at the part close to the film surface and proceeds into the central part with progressive diffusion of monomer to give finally homogeneous distribution of the electrolytes in the whole bulk of the polymer. The membranes show good electrochemical and mechanical properties which make them acceptable for practical use as cation-exchange membranes.     

Preparation and properties of UV irradiation-induced crosslinked sulfonated poly(ether ether ketone) proton exchange membranes

The crosslinkable sulfonated poly(ether ether ketone)s (SPEEKs) were synthesized by nucleophilic substitution reaction of diallyl bisphenol A, tert-butylhydroquinone, 4,4′-difluorobenzophenone and sodium 5,5′-carbonylbis(2-fluorobenzene-sulfonate). The SPEEKs with high intrinsic viscosity showed good solubility and could be cast into flexible and transparent membranes. The SPEEK membranes containing benzophenone (BP) and triethylamine (TEA) photo-initiator system were treated by UV light to promote crosslinking. The experimental results revealed that the crosslinked membrane with 10 min irradiation time showed the most potential as proton exchange membrane for direct methanol fuel cell applications. When the irradiation time increased from 0 to 10 min, the water uptake decreased from 29.1 to 26.1%, and the tensile modulus and the tensile strength enhanced sharply from 0.80 to 1.44 GPa and from 40.3 to 63.4 MPa, respectively. In addition, the methanol diffusion coefficient reduced sharply from 1.70 × 10⁻⁶ to 7.42 × 10⁻⁷ cm²/s with only slight sacrifice in the proton conductivity, which made the crosslinked membrane with 10 min irradiation time possess the highest selectivity.     

Bacterial polyesters grafted with poly(ethylene glycol): Behaviour in aqueous media

An easy method for grafting of poly(3-hydroxyoctanoate-co-3-hydroxyundecenoate) (PHOU) was developed. Oxidation of the pendant double bonds of PHOU into carboxyl groups to yield poly(3-hydroxyoctanoate-co-3-hydroxy-9-carboxydecanoate) (PHOD) and the esterification of the carboxyl side groups with poly(ethylene glycol) (PEG) were carried out in a single reaction solution. The grafting yield is dependent on the molar mass of the PEG graft. The maximum carboxyl group conversion (52%) was obtained with PEG M_n = 350 and decreased with increasing molar mass of PEG (19% for PEG M_n = 2000). Yields were determined by ¹H and ¹³C NMR. Short PEG grafts lowered the glass transition temperature (PHOD-g-PEG 350 −57 °C) compared to PHOD (−19 °C) and PHOU (−39 °C). This effect depends on the COOH conversion and PEG chain length. Grafting enhanced the hydrophilic character of the modified polymers making them soluble in polar solvents, such as alcohols and water/acetone mixtures. PHOD-g-PEG films were more stable towards hydrolytic degradation as PHOD films. No obvious modification of films was observed after more than 200 days at pH 7.2 and 37 °C. The molar mass of the grafted polymers decreased only slightly during this period, while PHOD films were hydrolyzed into soluble fragments.     

Pre‐Irradiation Grafting of Styrene/Divinylbenzene onto Poly(tetrafluoroethylene‐co‐hexafluoropropylene) from Non‐Solvents

Pre‐irradiation grafting of styrene/divinylbenzene (DVB) onto poly(tetrafluoroethylene‐co‐hexafluoropropylene) (FEP) films was studied with respect to the influence of solvent. Particularly favorable grafting conditions with long radical lifetimes and reasonably high polymerization rates were achieved with solvents that are precipitants for the newly formed polystyrene, e.g., low‐molecular‐mass alcohols like ⁱPrOH, AcOH, their mixtures with H₂O, and H₂O/surfactant systems. Using one of these solvents significantly extended the range of accessible graft levels, and a specific degree of grafting was obtained at a much lower monomer concentration and irradiation dose than with grafting in a good solvent such as toluene. As practical consequences, the monomer was used more efficiently, and the radiation damage of the perfluorinated base material was reduced with the result of improved mechanical properties of the grafted films.     

Preparation of poly(ε-caprolactone)-co-poly(acrylic acid) by radiation-induced grafting

Acrylic acid was grafted onto poly(ε-caprolactone) (PCL) films by using electron beam (EB) preirradiation technique. The effect of reaction time, monomer concentration, radiation dose, time between irradiation and grafting, radiation atmosphere, and polymer crystallinity on the extent of grafting were studied. Silver and tin ions were attached to the grafted chains in order to study the grafting process. The irradiation in air was initially more rapid, but the final extent of grafting was the same when irradiated in nitrogen atmosphere. Maximum grafting extents exceeding 400% could be obtained. The optimal grafting was obtained at an acrylic acid to water ratio of 30 : 70. The grafting process could be initiated at a dose as low as 12 kGy. The grafting process proved to start at the surface and was extended into the bulk with time. The ability to form crystals was reduced as the grafting extent increased. The water uptake of the poly(ε-caprolactone)-graft-poly(acrylic acid) was increasing with increasing grafting extent, but reached a maximum of ca 100% for all grafting extents above 85%. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1805–1812, 1998     

Infrared and Raman spectroscopic investigation of crosslinked polystyrenes and radiation‐grafted films

The crosslinking of functionalized polystyrene resins is often of critical importance in determining resin properties and performance in the application of these materials as membranes and supports. In this investigation model systems are developed for quantifying the infrared and Raman spectroscopic properties of copolymers based on poly(styrene‐co‐divinylbenzene). Analytical curves appropriate for the quantification of para‐ and metasubstituted species and pendant double bonds are reported, and corrections to previously reported spectroscopic assignments and analytical methods are made. The usefulness of these two analytical methods in characterizing radiation‐grafted films and commercial copolymers is compared, and typical characterization results are given. The relative concentrations of the species found in the grafted films are quite different from their concentrations in the grafting solution, and empirical relationships between the two are developed. In addition, the graft composition varies as a function of the base polymer film thickness and type and the penetration depth in the grafted film. Radiation‐grafted films are more highly crosslinked in their near surface regions, and thinner films are more extensively crosslinked. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 59–75, 2004     

Surface modification of SPEU films by ozone induced graft copolymerization to improve hemocompatibility

Surface modification of segmented poly(ether urethane) (SPEU) by graft copolymerization with N,N′-dimethyl-N-methacryloyloxyethyl-N-(3-sulfopropyl) ammonium (DMMSA), a zwitterionic sulfobetaine structure, was conducted. A simple two-step procedure for grafting of DMMSA onto the surface of SPEU film was used. The surface was first treated with ozone to introduce active hydroperoxide groups. The active surface was then exposed to the DMMSA solution in the sealed tube. Grafted SPEU film was characterized by ATR–FTIR, XPS and contact angle measurement. ATR–FTIR and XPS investigations confirmed the graft copolymerization. The monomer concentration, copolymerization temperature and time were varied to maximize the efficiency of DMMSA grafting. The equilibrium water content (EWC) and contact angle measurements showed that the hydrophilicity of the film had been greatly improved. The blood compatibility of the grafted films was evaluated by platelet adhesion in platelet rich plasma (PRP), deposits in blood control and protein adsorption in bovine fibrinogen using SPEU film as the control. No platelet adhesion and no thrombus were observed for the grafted films incubated in PRP for 300 min and in blood for 120 min, respectively. The protein adsorption was reduced on the grafted films after incubation in bovine fibrinogen for 120 min. These results proved that improved blood compatibility was obtained by grafting this new zwitterionic sulfobetaine structure monomer onto SPEU film.     

Crosslinking and characterization of commercially available poly(VDF-co-HFP) copolymers with 2,4,4-trimethyl-1,6-hexanediamine

Fluorinated copolymers are well known for their large range of applications. These applications can be improved by grafting or crosslinking of several agents. The mechanism of crosslinking of hexamethylene diamine and 2,4,4-trimethyl-1,6-hexanediamine is well known and occurs in four different steps. To elaborate a film of commercially available poly(VDF-co-HFP) copolymer crosslinked by 2,4,4-trimethyl-1,6-hexanediamine, a step of press cure under air is necessary. Temperature, time and pressure were optimised by regarding the solubility of the press cured films, the mechanical properties, the swelling rate in methyl ethyl ketone, and the degradation of the films. The best temperature, time and pressure for press cure were 150 °C, from 15 to 30 min, and 20 bars, respectively. Other properties of crosslinked poly(VDF-co-HFP) copolymers containing 10 mol.% and 20 mol.% of HFP were characterized. First, all films were insoluble in concentrated HCl. Secondly, swelling rates of different amounts of diamine crosslinked copolymers were measured in ethylene carbonate/dimethyl carbonate and in methyl ethyl ketone; it was proved that the higher the molar percentage of diamine, the higher the crosslinking density, so the lower the swelling rate. Concerning thermal properties, glass transition temperature mainly increased when the amount of diamine increased. Thermal stability measurements showed a higher decomposition temperature when the percentage of diamine was very low (5 mol.%). Finally, mechanical properties were measured by dynamic mechanical analysis; the storage tensile modulus (E′) of a diamine crosslinked Kynar^® copolymer versus temperature exhibited a high drop because Kynar^® was a highly amorphous copolymer. Moreover, the higher the amount of diamine, the higher the rubbery modulus.     

Photoinduced chirality in achiral liquid crystalline azobenzene polymers containing different polar side groups

Circular dichroism (CD) was induced in the films of two achiral liquid crystalline polymers, poly[(4′-(6-(methacryloyloxy)hexyl)oxy)-(4-X)azobenzene] (PM6X, X = C and N for cyano and nitro, respectively), by irradiation with one handed circularly polarized light (CPL) at 442 nm. The CD and UV spectra of the polymeric films suggest that left-CPL induces a left helical structure and right-CPL reverses the resulting structure into a right helix. For PM6C, the photoinduced CD values of the nematic film are much higher than in the casting and isotropic film. The photoinduced chirality of PM6C films is higher than PM6N due to a higher polarity of nitro groups in PM6N. The PM6N’s CD intensity around 450 nm is increased with the irradiation time of linearly polarized light (LPL) followed by left-CPL irradiation. The correlation between azobenzene chromophores and circularly polarized light will be discussed in the paper.     

Radiation-grafting of 2-hydroxyethylmethacrylate and oligo (ethylene glycol) methyl ether methacrylate onto polypropylene films by one step method

Polypropylene films were modified with 2-hydroxyethylmethacrylate (HEMA) and oligo (ethylene glycol) methyl ether methacrylate (OEGMA) using the pre-irradiation method with gamma-rays (one step method). The effect of absorbed dose from 10 to 100 kGy, temperature (50, 60, and 70 °C), monomer concentration between 12.5% and 62.5%, monomers ratio from 10% to 90% and reaction time from 5 to 50 h; on the degree of grafting was determined. The grafted samples were analyzed by FTIR-ATR, TGA, DSC, swelling, and contact angle. Grafts onto polymeric films between 3% and 109% were obtained at doses from 10 to 100 kGy and a dose rate around 7.4 kGy/h. The graft percent increased with the content in HEMA in the HEMA:OEGMA feed mixture, which indicates a lower reactivity of OEGMA compared to HEMA. The hydrogel layer grafted on the polypropylene substrate increases the hydrophilicity of the surface and also provides certain temperature-responsiveness, which may be of interest for biomedical applications.     

Influence of chemical surface modification of cellulose nanowhiskers on thermal,mechanical, and barrier properties of poly(lactide) based bionanocomposites

In the aim of producing fully organic bionanocomposite based on poly(lactide) (PLA), cellulose nanowhiskers (CNW) were grafted by n-octadecyl-isocyanate (CNW-ICN) applying an in situ surface grafting method. The compatibilizing effect of the long aliphatic grafted chain was investigated by thermal, mechanical and permeability analysis of solvent cast nanocomposite films. The grafted CNW-ICN could be successfully dispersed in the polymer matrix. The gained compatibility brought about a nucleating effect, decreasing the half time of isothermal crystallization from 25 min for the neat PLA to 8.4 min for the nanocomposite including 2.5 wt% CNW-ICN, e.g., tensile strength was improved by 10 MPa for the same 2.5 wt% CNW-ICN/PLA composite. Mechanical reinforcement was also effective in the rubbery state of PLA and increased the tensile modulus of the rubbery plateau providing thereby thermal resistance to the polymer. Oxygen barrier properties did not change significantly upon the inclusion of CNW-ICN, even when the quantity of CNW-ICN was increased to 15 wt%. More interestingly, the water vapour permeability of the CNW-ICN nanocomposite was always lower than the one of ungrafted CNW composites, which led to the conclusion that the hydrophobic surface graft and improved compatibility could counteract the effect of inclusion of hydrophilic structures in the matrix on water vapour transport. In conclusion, the surface grafting of CNW with isocyanates might be an easy and versatile tool for designing fully organic bionanocomposites with tailored properties.     

Microstructured proton-conducting membranes by synchrotron-radiation-induced grafting

Selective exposures of poly(ethylene-alt-tetrafluoroethylene) (ETFE) films with hard X-rays through high aspect ratio Ni-masks were performed at the LIGA3 beamline of the “Angström Quelle Karlsruhe” (ANKA) to create patterns of radicals used as initiators for the grafting of styrene into the bulk of the ETFE films. Grafted films were then sulfonated to obtain proton-conducting membranes. The structure definition, as investigated by scanning electron microscopy (SEM), showed a perfect discrimination between exposed and shaded areas through all the film thickness. Structuring results in a more homogeneous appearance of the membrane without affecting the degree of grafting and proton conductivity in the grafted areas. In fuel cell tests the structured membranes showed slightly lower performance due to 10% lower active area, but had a significantly higher lifetime.     

Surface‐confined photopolymerization of single‐ and mixed‐monomer systems to tailor the wettability of poly(L‐lactide) film

The major objective of this research was to modify the surface characteristics of poly(L ‐lactide) (PLA) by grafting a combination of hydrophilic polymers to produce a continuum of hydrophilicity. The PLA film was solvent cast, and the film surfaces were activated by ultra violet (UV) irradiation. A single monomer or combination of two monomers, selected from vinyl acetate (VAc), acrylic acid (AA), and acrylamide (AAm), were then grafted to the PLA film surface using a UV induced photopolymerization process. The film surfaces resulting from each reaction step were analyzed using ATR‐FTIR spectroscopy and contact angle goniometry. Results showed that AAm dominated the hydrophilicity of the film surface when copolymerized with VAc or AA, while the water contact angles for PLA films grafted with poly(vinyl acetate‐co‐acrylic acid) varied more gradually with feed composition. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6534‐6543, 2006     

XPS analysis of the poly(ethylene terephthalate) film grafted with acrylamide

Graft polymerization of acrylamide (AAm) was performed onto the surface of a poly(ethylene terephthalate) (PET) film with the simultaneous UV irradiation method but using no photosensitizer and without degassing. To examine whether polyacrylamide (PAAm) was introduced into the bulk place of PET film by the surface graft polymerization, an x-ray photoelectron spectroscopic (XPS) study was performed on the PAAm-grafted PET films. The distribution of grafted PAAm chains on and in the PET films was estimated from the PAAm/PET ratio calculated from the XPS spectra of PET films with different amounts of grafted PAAm. The results clearly demonstrate that graft polymerization has actually occurred not merely on the outermost surface but also within the thin surface region of the PET film. In addition, the XPS analysis revealed that the PET component was always present in the grafted surface region by a mole fraction of 0.1 to 0.05 even when the amount of PAAm grafted was larger than 10 μg/cm².     

Phase separation and crystallinity in proton conducting membranes of styrene grafted and sulfonated poly(vinylidene fluoride)

A series of proton exchange membranes have been prepared by the preirradiation grafting method. Styrene was grafted onto a matrix of poly(vinylidene fluoride) (PVDF) after electron beam irradiation. Part of the samples was crosslinked with divinylbenzene (DVB) or bis(vinylphenyl)ethane (BVPE). Subsequent sulfonation gave membranes grafted with poly(styrene sulfonic acid) and marked PVDF‐g‐PSSA. It was found that the intrinsic crystallinity of the matrix decreased in both the grafting and the sulfonation reaction in all the membranes. The graft penetration and the ion conductivity are influenced strongly by the crosslinker. The ion conductivity is considerably lower in crosslinked membranes than in noncrosslinked ones. Generally, the mechanical strength decreases with crosslinking. The membranes show a regular phase separated structure in which the sulfonated grafts are incorporated in the amorphous parts of the matrix polymer. The phase separated domains are small, of the order of magnitude of 100–250 nm. These were resolved on transmission electron micrographs and on atomic force images but could not be resolved with microprobe Raman spectroscopy. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1741–1753, 1999