Chitosan-mediated synthesis of mesoporous α-Fe2O3 nanoparticles and their applications in catalyzing selective oxidation of cyclohexane

This paper reports the chitosan-mediated synthesis of porous hematite nanoparticles with FeCl₃ as the precursor via a hydrothermal approach at 160 °C. A series of porous chitosan/iron oxide hybrid nanoparticles were obtained via changing the ratio of chitosan to FeCl₃, FeCl₃ concentration and pH value of the reaction solution, and producing porous iron oxide nanoparticles after calcination. The as-prepared samples were characterized by means of X-ray diffraction, transmission electron microscopy, thermal gravimetric analysis, Fourier transform infrared, and N₂ sorption. The particle sizes of these metal oxides were less than 100 nm, and the pore sizes were in the range of 2–16 nm. It was demonstrated that chitosan played a key role in the formation of the porous structures. The resultant α-Fe₂O₃ nanoparticles were used as the support to immobilize Au or Pd nanoparticles, producing Au/α-Fe₂O₃ or Pd/α-Fe₂O₃ nanoparticles. The as-prepared α-Fe₂O₃ nanocatalyst exhibited high selectivity towards cyclohexanone and cyclohexanol for catalyzing cyclohexane oxidation with O₂ at 150°C.     

Crystallization of MgFe2O4 from a glass in the system K2O/B2O3/MgO/P2O5/Fe2O3

Spherical magnetic Mg-Fe-O nanoparticles were successfully prepared by the crystallization of glass in the system K₂O/B₂O₃/MgO/P₂O₅/Fe₂O₃. The magnetic glass ceramics were prepared by melting the raw materials using the conventional melt quenching technique followed by a thermal treatment at temperatures in the range 560–700 °C for a time ranging from 2 to 8 h. The studies of the X-ray diffraction, electron microscopy and FTIR spectra confirmed the precipitation of finely dispersed spherical (Mg, Fe) based spinel nanoparticles with a minor quantity of hematite (α-Fe₂O₃) in the glass matrix. The average size of the magnetic nano crystals increases slightly with temperature and time from 9 to 15 nm as determined by the line broadening from the XRD patterns. XRD studies show that annealing the glass samples for long periods of time at temperature ≥604 °C results in an increase of the precipitated hematite concentration, dissolution of the spinel phase and the formation of magnesium di-borate phase (Mg₂B₂O₅). For electron microscopy, the particles were extracted by two methods; (i) replica extraction technique and (ii) dissolution of the glass matrix by diluted acetic acid. An agglomeration of the nano crystals to larger particles (25–35 nm) was observed.     

Interactions between the iron and the aluminum minerals during the heating of Venezuelan lateritic bauxites. II. X-ray diffraction study

Four samples of Venezuelan lateritic bauxites were heated to 300, 600 and 1000°C and the thermal reactions were studied by X-ray diffraction (XED) and by chemical extractability of silica and alumina. Gibbsite was converted to boehmite at 300°C, to an amorphous phase at 600°C and partly to corundum at 1000°C, with isomorphic substitution of Fe for some of the Al in the corundum structure. Goethite was converted to protohematite at 600°C and the hematite at 1000°C, with isomorphic substitution for Al for some of the Fe in both α-Fe₂O₃ varieties. Ti contributed by ilmenite is also occluded by the hematites. The occlusion of Ti takes place at 1000°C during the decomposition of the ilmenite and concomitant recrystallization of α-Fe₂O₃.     

The Thermal Conversion of Lepidocrocite (γ-FeOOH) Revisited

The thermal conversion of lepidocrocite (γ-FeOOH) into maghemite (γ-Fe₂O₃)and hematite (α-Fe₂O₃) has been studied by dynamic (DSC) and static heating experiments. Dynamic heating defines two main regions: conversion of lepidocrocite to maghemite (endothermal signal peaking at 255°C) and conversion of maghemite to hematite (exothermal signal peaking at 450°C). In addition, an exotherm following the lepidocrocite to maghemite endotherm is observed. The maghemite phase appears as porous aggregates of nanocrystals characterized by an extensive spin-canting. We suggest that the additional exotherm is associated with structural changes and a decreasing extent of spin-canting in the maghemite phase. This revised version was published online in July 2006 with corrections to the Cover Date.     

Iron oxide pigmenting powders produced by thermal treatment of iron solid wastes from steel mill pickling lines

Phase changes of iron containing solid wastes from steel mill pickling lines after thermal treatments were investigated aiming the determination of the appropriate conditions for its transformation to be useful for industrial raw materials. Above 275°C, the thermally treated wastes contain a mixture of α-Fe₂O₃ (hematite) and γ-Fe₂O₃ (maghemite) in different proportions, depending on the maximum heating temperature of the thermal treatment. Increasing the maximum temperature the maghemite participation is decreased through its transformation to hematite. Above 850°C hematite is the main constituent, suggesting that thermal treatment of the wastes in this temperature will give a product that could be used as red iron pigment.     

Thermal properties of the γ-Fe2O3/poly(methyl methacrylate) core/shell nanoparticles

Thermal properties of γ-Fe₂O₃/poly(methyl methacrylate) (PMMA) core/shell particles with an average core size of 4 nm were studied through measurements of thermogravimetry, powder X-ray diffraction and magnetization. The thermal degradation of the PMMA shell in the air was found to occur at temperatures lower by about 60 °C than that of free PMMA. Random scission of the PMMA chains seemed to be catalyzed by the core oxide. The γ-Fe₂O₃ to α-Fe₂O₃ structural transformation took place at different temperatures depending upon the shell material. Namely, α-Fe₂O₃ was the only product for the caprylate-capped γ-Fe₂O₃ nanoparticles treated at 400 °C, whereas γ-Fe₂O₃ still remained for the γ-Fe₂O₃/PMMA composite treated at 500 °C. It is possible that some species containing silicon of the polymerization initiator origin were formed on the surface and prevented interparticle atomic diffusions needed for the γ–α transformation.     

Influence of mechanical activation time,annealing, and Fe/O ratio on Fe3O4/Fe composites formation from Fe2O3 and Fe powders mixture

Commercially, iron (α-Fe) and hematite (α-Fe₂O₃) powders were used for the synthesis of composite powders of Fe₂O₃/Fe type by mechanical milling. Several ratios of Fe₂O₃/Fe were chosen for the composite synthesis; the atomic percent of oxygen in the starting mixtures ranged from 21 to 46 %. The Fe₂O₃/Fe composite samples with various Fe/O ratios were milled for different milling times. The milled composite samples were subjected to the heat treatments in argon up to 900 °C. During the heat treatment at temperatures that do not exceed 550 °C, Fe₃O₄/Fe composite particles are formed by the reaction between the Fe₂O₃ and Fe. Further increase of the heat treatment up to 700 °C leads to the reaction of the Fe₃O₄/Fe composite component phases, resulting thus in the formation of FeO/Fe composite. The heat treatment up to 900 °C of the Fe₂O₃/Fe leads to the formation of a composite of FeO/Fe₃O₄/Fe independent of the milling time and Fe₂O₃/Fe ratios. The onset temperatures of the Fe₃O₄ and FeO formations decrease upon increasing the milling time. Another important aspect is that, in the case of the same milling time but with a large amount of iron into the composite powder the formations temperatures of Fe₃O₄ and FeO are also decreasing. The influence of the mechanical activation time, heat treatment temperature, and Fe/O ratio on the formation of the (Fe₃O₄, FeO)/Fe composite from Fe₂O₃+Fe precursor mixtures was studied by differential scanning calorimetry and X-ray diffraction techniques.     

Facile synthesis of Fe3O4 nanoparticles by reduction phase transformation from γ-Fe2O3 nanoparticles in organic solvent

A phase transformation induced by the reduction of as-synthesized γ-maghemite (γ-Fe₂O₃) nanoparticles was performed in solution by exploiting the reservoir of reduction gas (CO) generated from the incomplete combustion reaction of organic substances in the reactor. Results from X-ray diffraction, color indicator, and magnetic analysis using a SQUID strongly support this phase transformation. Based on this route, monodisperse magnetite (Fe₃O₄) nanoparticles were simply produced in the range from 260 to 300 °C. Almost all aspects of the original γ-Fe₂O₃ nanoparticles, such as shape, size, and monodispersity, were maintained in the produced Fe₃O₄ nanoparticles.     

Synthesis on an ultra large scale of nearly monodispersed γ-Fe<Subscript>2</Subscript>O<Subscript>3</Subscript> nanoparticles with La(III) doping through a sol–gel route assisted by propylene oxide

Nearly monodispersed La³⁺ doped γ-Fe₂O₃ nanoparticles were synthesized on an ultra-large scale of about 60 g in a single reaction by a low temperature sol–gel route. The nanoparticles were obtained by the reaction of FeCl₂ and La(NO₃)₃ in ethanol solution with propylene oxide to form the sol, followed by the boiling of the sol solution. The La³⁺ doping promotes the phase transformation temperature of γ-Fe₂O₃ nanoparticles from 350 to 650 °C by the La³⁺ doping induced enhancement of phase transformation activation energy. This large scale synthesis strategy offers important advantages over other conventional routes for the preparation of undoped and doped γ-Fe₂O₃ nanoparticles. These guarantee the promising application of this route in the industrial production.     

The influence of hematite nano-crystals on the thermal stability of polystyrene

A synthetic procedure based on thermal hydrolysis of iron(III) chloride solutions for the preparation of hematite (α-Fe₂O₃) sol consisting of nano-crystals (NCs) is described. The α-Fe₂O₃ NCs were characterized by transmission electron microscopy and X-ray diffraction measurements. Incorporation of α-Fe₂O₃ NCs into polystyrene (PS) was based on the transfer of α-Fe₂O₃ NCs from the aqueous phase to the organic solvent. A significant shift in the glass transition temperature of PS by 17 °C towards higher temperatures was observed after incorporation of α-Fe₂O₃ NCs. Also, the thermal stability of PS was improved by about 100 °C in the presence of 3.6 wt% of α-Fe₂O₃ NCs.     

Thermal Analysis of Magnesium Tris(maleato) Ferrate(III) Dodecahydrate. Physico-chemical studies

Thermal analysis of magnesium tris(maleato) ferrate(III) dodecahydrate has been studied from ambient to 700°C in static air atmosphere employing TG, DTG, DTA, XRD, Mössbauer and infrared spectroscopic techniques. The precursor decomposes to iron(II) intermediate species along with magnesium maleate at 248°C. The iron(II) species then undergo oxidative decomposition to give α-Fe₂O₃ at 400°C. At higher temperatures magnesium maleate decomposes directly to magnesium oxide, MgO, which undergoes a solid state reaction with α-Fe₂O₃ to yield magnesium ferrite (MgFe₂O₄) at 600°C, a temperature much lower than for ceramic method. The results have been compared with those of the oxalate precursor.     

Magnetic hollow poly(N-isopropylacrylamide-co-N,N′-methylenebisacrylamide-co-glycidyl acrylate) particles prepared by inverse emulsion polymerization

To prepare functionalized magnetic polymer particles that are thermally responsive, inverse emulsion copolymerization of N-isopropylacrylamide, N,N′-methylenebisacrylamide and glycidyl acrylate (GA) was investigated in paraffin oil in the presence of γ-Fe₂O₃ nanoparticles dispersed in a water/glycerol mixture. The resulting polymer particles were characterized regarding the morphology, size, polydispersity, iron content, and the temperature-dependent phase transition using optical microscopy, transmission electron microscopy, scanning electron microscopy, atomic absorption spectroscopy, and differential scanning calorimetry. Magnetic properties were examined using hysteresis loop measurements and by analyzing the magnetic susceptibility with respect to temperature. We have also investigated the influence of the concentration of γ-Fe₂O₃ and GA in monomers on properties of the particles (morphology, size, and presence of oxirane groups). The particles possessed a hollow structure as a result of phase separation between water/glycerol hydrophilic solvents in the polymerization feed and the forming polymer. Depending on the concentration of γ-Fe₂O₃ in the monomer phase, the magnetic hollow particles contained 5–24 wt% iron. In water, the particles gradually collapsed when the temperature was raised to 40 °C because the elevated temperature weakened hydration and the PNIPAAm chains gradually became more hydrophobic.     

On the goethite to hematite phase transformation

This study deals with some microstructural and crystallographic aspects of the thermally induced transformation of goethite (α-FeOOH) into hematite (α-Fe₂O₃), occurring at about 300 °C. Powder specimens of goethite have been annealed in air at different temperatures, ranging from 200 °C up to 1,000 °C. The resulting products have been analyzed for a complete characterization of the changes brought about by the thermal treatments, using a multianalytical approach, based on: thermogravimetry, differential thermal analysis, transmission electron microscopy, Raman spectroscopy, and X-ray diffraction. At lower temperatures, the transition to hematite produces no important changes in size and shape of the original goethite grains. Recrystallization, and partial sintering, occurs only at temperatures in excess of 800 °C. The relevant evolution of pores present in both phases has been also considered, as it may provide important indications on the actual formation mechanism of hematite.     

Synthesis and Characterization of Iron Oxide Nanoparticles by Solid State Chemical Reaction Method

The iron oxide nanoparticles were synthesized by solid state chemical reaction method. The synthesized powders were characterized by XRD, SEM, EDAX and TG-DTA techniques. An average grain size of 10–20 nm for Maghemite and 80–85 nm for Hematite was calculated using XRD line broadening and SEM. The effect of different parameters such as annealing temperature, milling time, Fe⁺³:Fe⁺² concentration ratio have been investigated on the particle size and phase formation. Heat treatment of the produced powders in which Fe⁺³:Fe⁺² ratio equal to 2:1, resulted in tetragonal (Maghemite) and rombohedral (Hematite) structures at 300 and 600 °C, respectively. It was found that by changing Fe⁺³:Fe⁺² ratios from 2:1 to 1:2, hematite phase and from 2:1 to 1:1, Maghemite phase were formed at 300 °C. In addition with increasing milling time, the iron oxide particle size decreases, but there was no changing in the kind of phase.     

Insertion of iron oxide in calciumsilicate gel-derived materials

Samples of the composition of 10Fe₂O₃·10CaO·80SiO₂ were prepared by the sol-gel method and heat-treated in different atmospheres. They were investigated by X-ray diffraction, scanning electron microscopy and Mössbauer spectroscopy. In the heat-treated samples in air iron is present up to 1000 °C in form of hematite and as Fe³⁺ in the tetrahedral sites. A wide range of hematite particle sizes was observed, the average size increased with heating temperature. At 1000 °C wollastonite was observed, at 1200 °C tridymite was formed and all the iron was incorporated in hematite. A heat-treatment at 500 °C under reducing conditions led to poorly crystallized maghemite and at 700 °C to metallic iron and fayalite formation.     

Low temperature transformation from γ-Fe2O3 to Ti doped α-Fe2O3 nanoparticles through an epoxide assisted sol–gel route

Maghemite and Ti doped hematite nanoparticles were synthesized through an epoxide assisted sol-gel route. Maghemite nanoparticles were prepared through the boiling of the resultant obtained by the gelation reaction of propylene oxide with FeCl₂. The production of Ti doped hematite nanoparticles follows the same preparation procedure with one difference where TiCl₃ was added to the FeCl₂ solution before reaction. The unique chemistry of the route results in the low temperature preparation of monodisperse Maghemite nanoparticles. It also minimizes the huge difference of reactivity between Ti³⁺ and Fe²⁺ ions, which guarantees the synthesis of Ti doped hematite at low temperature, resulting in the small size of the particles.     

The effect of ball-milling on the thermal behavior of anatase-doped hematite ceramic system

High energy ball-milling methods were employed in the synthesis of anatase-doped hematite xTiO₂(a) · (1−x)α-Fe₂O₃ (x = 0.1, 0.5, and 0.9) ceramic system. The thermal behavior of as obtained ceramic system was characterized by simultaneous DSC–TG. The pure anatase phase was found to be stable below 800 °C, but there is a 10.36% mass loss due to the water content. Two exothermic peaks on DSC curves of pure anatase indicate the different crystallization rates. The pure hematite partially decomposed upon heating under argon atmosphere. Ball-milling has a strong effect on the thermal behaviors of both anatase and hematite phases. For x = 0.1 and 0.5, there is gradual Ti substitution of Fe in hematite lattice, and the decomposition of hematite is enhanced due to the smaller particle size after ball-milling. The crystallization of hematite was suppressed as the enthalpy values decreased due to the anatase-hematite solid–solid interaction. For x = 0.9, most of the anatase phase converted to rutile phase after long milling time. The thermal behavior of xTiO₂(a) · (1−x)α-Fe₂O₃ showed smaller enthalpy value of the hematite transformation to magnetite and anatase crystallization due to the small fraction of hematite phase in the system and hematite–anatase interaction, while the mass loss upon heating increased as a function of milling time due to more water content absorbed by the smaller particle size.     

Growth of carbon nanotubes from butadiene on a Fe-Mo-Al2O3 catalyst

The MoO₃-Fe₂O₃-Al₂O₃ catalysts were prepared from metal nitrates using a coprecipitation method. It was found that the modification of an alumina-iron catalyst with molybdenum oxide resulted in the formation of a solid solution based on hematite, in which a portion of iron ions was replaced by aluminum and molybdenum ions. The MoO₃-Fe₂O₃-Al₂O₃ catalyst was reduced with a reaction mixture at 700°C. Under the action of 1,3-butadiene diluted with hydrogen, the solid solution based on hematite was initially converted into magnetite and then into an Fe-Mo alloy. The modification of an alumina-iron catalyst with molybdenum oxide considerably changed its properties in the course of carbon nanotube formation. As the Mo content was increased, the yield of carbon nanotubes passed through a maximum. The optimum catalyst was 6.5% MoO₃–55% Fe₂O₃-Al₂O₃. The addition of small amounts of MoO₃ (to 6.5 wt %) to the aluminairon catalyst increased the dispersity and modified the properties of active metal particles: because of the formation of an Fe-Mo alloy, the rate of growth decreased but the stability of carbon nanotube growth and the yield of the nanotubes increased. A further increase in the molybdenum content decreased the yield because molybdenum is inactive in the test process.     

Nanocrystallinity induced by heating

Samples of akaganeite (β-FeOOH) and goethite (α-FeOOH) have been studied after heating at various temperatures up to 800 °C. X-ray diffraction and Mössbauer spectroscopy measurements showed that slightly below the temperatures at which the samples transform to hematite (α-Fe₂O₃) the oxyhydroxide phases become nanocrystalline.     

Novel sol–gel method for preparation of high concentration ε-Fe<Subscript>2</Subscript>O<Subscript>3</Subscript>/SiO<Subscript>2</Subscript> nanocomposite

ε-Fe₂O₃/SiO₂ nanocomposite was prepared by novel solgel method using single precursor for both nanoparticles and matrix. This method allows to prepare the samples free of α-Fe₂O₃ with 40% of Fe₂O₃ in SiO₂. Nanoparticles of 12 nm diameter were obtained by annealing at 1,000 °C. The samples were characterized by powder X-ray diffraction and transmission electron microscopy. Mössbauer spectroscopy identified ε-Fe₂O₃ as the only magnetically ordered phase at room temperature. Magnetic measurements revealed progressive necking of hysteresis loops measured at 300 and 2 K. In both cases the intrinsic coercivity reaches only 0.25 T. Measurements up to 14 T shows monotonous decreasing trend of saturated magnetization with increasing temperature.