Influence of the structural characteristic of pyrolysis products on thermal stability of styrene-butadiene rubber composites reinforced by different particle sized kaolinites

A series of rubber composites were prepared by blending styrene-butadiene rubber (SBR) latex and the different particle sized kaolinites. The thermal stabilities of the rubber composites were characterized using thermogravimetry, digital photography, scanning electron microscopy, X-ray diffraction, Fourier transform infrared spectroscopy, and Raman spectroscopy. Kaolinite SBR composites showed much greater thermal stability when compared with that of the pure SBR. With the increase of kaolinite particle size, the pyrolysis products became much looser; the char layer and crystalline carbon content gradually decreased in the pyrolysis residues. The pyrolysis residues of the SBR composites filled with the different particle sized kaolinites showed some remarkable changes in structural characteristics. The increase of kaolinite particle size was not beneficial to form the compact and stable crystalline carbon in the pyrolysis process, and resulted in a negative influence in improving the thermal stability of kaolinite/SBR composites.     

Effect of nanosilica on thermal oxidative degradation of SBR

The effect of silica content on thermal oxidative stability of styrene–butadiene rubber (SBR)/silica composites has been studied. Morphologies of silica in SBR with different contents are investigated by scanning electron microscopy, which indicates that silica can well disperse in SBR matrix below the content of 40 %, otherwise aggregates or agglomerates will generate. Composites with around 40 % silica content show excellent mechanical properties and retention ratios after aging at 85 °C for 6 days. The values of activation energy (E _a) of pure SBR and its composites are calculated by Kissinger and Flynn–Wall–Ozawa methods based on thermogravimetric (TG) results, which suggests that composite with about 20 % silica has minimum E _a, and composite with 30–40 % silica has maximum E _a. According to TG curves, it is found that silica can suppress the formation of char leading to decline in stability to some extent. On the other side, silica also has positive effect on improving thermal stability of the matrix as filler. Thus, the SBR/silica composites with silica content of 30–40 % can possess both excellent resistance to thermal oxidative degradation and superior mechanical properties.     

Properties of ethylene propylene diene rubber/white and black filler composites cured by gamma radiation in presence of sorbic acid

The effect of incorporating sorbic acid (SA), an echo-friendly curing agent, and silica or carbon black (CB) filler, as well as gamma irradiation on the physico-chemical, mechanical and thermal properties of ethylene propylene diene monomer rubber (EPDM) was investigated. The results indicated that the developed composites revealed improvement in the studied parameters over the untreated samples. Filler incorporation into rubber matrix has been proven a key factor in enhancing the swelling resistance, tensile strength and thermal properties of the fabricated composites. The improvement in tensile strength and modulus was attributed to better interfacial bonding via SA. Alternatively, a comparison was established between the performance of the white and black fillers. The utmost mechanical performance was reported for the incorporated ratios 10 phr SA and 40 phr white filler into a 50 kGy irradiated composite. Meanwhile, the incorporation of CB yielded better thermally stable composites than those filled with silica at similar conditions.     

平衡溶胀法研究谷氨酸二硫代氨基甲酸镧对SBR/SiO2复合材料界面作用的影响

通过合成一种含有二硫代羧基,羧基和镧离子的新型稀土促进剂——谷氨酸二硫代氨基甲酸镧(简称La-GDTC),并利用平衡溶胀法研究了La-GDTC对丁苯橡胶(SBR)/SiO2复合材料界面作用的影响.交联密度测试表明,SiO2的加入能够有效提高SBR/La-GDTC/SiO2复合材料的交联密度;而SBR/La-GDTC/S...     

Thermal and mechanical properties of particulate fillers filled epoxy composites for electronic packaging application

Epoxy composites containing particulate fillers‐fused silica, glass powder, and mineral silica were investigated to be used as substrate materials in electronic packaging application. The content of fillers were varied between 0 and 40 vol%. The effects of the fillers on the thermal properties—thermal stability, thermal expansion and dynamic mechanical properties of the epoxy composites were studied, and it was found that fused silica, glass powder, and mineral silica increase the thermal stability and dynamic thermal mechanical properties and reduce the coefficient of thermal expansion (CTE). The lowest CTE value was observed at a fused silica content of 40 vol% for the epoxy composites, which was traced to the effect of its nature of low intrinsic CTE value of the fillers. The mechanical properties of the epoxy composites were determined in both flexural and single‐edge notch (SEN‐T) fracture toughness properties. Highest flexural strength, stiffness, and toughness values were observed at fillers content of 40 vol% for all the filled epoxy composites. Scanning electron microscopy (SEM) micrograph showed poor filler–matrix interaction in glass powder filled epoxy composites at 40 vol%. Copyright © 2007 John Wiley & Sons, Ltd.     

The effects of rigid polystyrene particles on the glass transition characteristics and mechanical wave attenuation of styrene‐butadiene rubber: Particle size and acoustic mismatch

Glass transition characteristics and mechanical wave attenuation of the neat and filled styrene‐butadiene rubber (SBR) containing 10 wt % of rigid monosize polystyrene particles of various diameters from several hundred microns down to several tens of nanometers were investigated by dynamic mechanical thermal analysis, impedance tube, and ultrasonic spectroscopy. The results showed the matrix damping capacity and the breadth of glass transition increase by reducing the size of rigid particles due to the matrix‐particles interfacial area increase as the major governing parameter. Matrix glass transition broadening toward higher temperatures was attributed to the increased dynamic heterogeneity induced by fillers, whereas the damping capacity increase was assigned to contribution of interfacial friction loss mechanism. The proposed postulation was confirmed based on the calculated temperature distribution of the relaxing matrix volume fraction. Sound wave attenuation by the matrix and PS particles filled systems led to a broad absorption peak for the former and appearance of a secondary absorption peak at lower frequencies for the latter. Intensity of this secondary peak was highest for the system containing PS nanoparticles. Finally, ultrasonic attenuation enhanced by the PS particle size to wavelength ratio increase according to α_sca ～ (d/λ)^0.38 scaling law and declined by replacing the dense particles with larger hollow PS particles. Comparison of the normalized attenuation of the PS particle filled SBR in various mechanical wave attenuation regimes implied low sensitivity to particle size in vibration, mild differentiation in the sound, and finally severe differentiation in the ultrasound regimes. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 82–88, 2010     

Properties of rubber filled with montmorillonite with various surface modifications

Layered silicate/natural rubber composites were prepared by direct polymer melt intercalation. Na‐montmorillonite Kunipia‐F and its organic derivates (organo‐clays) prepared by ion exchange were used as clay fillers. Silica (SiO₂) Ultrasil VN3, a filler commonly used in the rubber industry, was used in combination with clay fillers. The effect of clay or organo‐clay loading from 1 up to 10 phr without (0 phr) or with silica (15 phr) showed significant improvement of the tensile properties (stress at break, strain at break and modulus M100). Modification of montmorillonite by three alkylammonium cations with the same length of alkylammonium chain (18 carbons) and different structure resulted in altered reinforcing and plasticizing effects of the filler in composites with rubber matrix. Copyright © 2011 John Wiley & Sons, Ltd.     

Preparation of “Green” Composites by the Sol-Gel Process: In Situ Silica Filled Natural Rubber

“Green” composites with different amounts of in situ silica nano-particles were prepared by a sol-gel reaction of tetraethoxysilane (TEOS) in natural rubber (NR). The control of swelling degree of TEOS in NR and concentration of n-butylamine in water was useful to change the amount of generated in situ silica in the uncured NR matrix. In situ silica up to 42 parts per hundred rubber by weight (phr) was successfully filled in the NR matrix. The particle size of in situ silica became larger with the increase of silica content from ca. 10 nm to ca. 40 nm for 10 phr--40 phr loadings in the NR matrix, respectively. Even when the amount of in situ silica content was high, the dispersion of in situ silica particles was more homogeneous than that of commercial silica (VN-3). The reinforcement effect of the in situ silica for NR vulcanizates increased with increasing the in situ silica content.     

Remarkable improvement of failure strain of preferentially aligned short pineapple leaf fiber reinforced nitrile rubber composites with silica hybridization

Preferentially aligned short fiber reinforced nitrile rubber (NBR) composites with very high moduli at low elongation and high elongation at break were developed by using short and fine pineapple leaf fiber (PALF) and silica as the hybrid (two component) reinforcement. The amount of PALF was fixed at 10 parts (by weight) per hundred of rubber (phr) while that of silica was varied from 0 to 30 phr. Uniaxial NBR composites were prepared and tested for their mechanical properties in the directions both parallel and perpendicular to the fiber axis. Comparison was made against silica-NBR composites of the same total filler loadings. All composites with PALF display very distinct stress-strain curves. The stress rises sharply when the composite is stretched, while that of silica filled composites with the same loading rises gradually. The addition of silica initially lowers the early part of the stress-strain curve but prolongs breaking to greater strains. Further addition of silica raises the early part of the stress-strain curve back to and above that of the lower silica contents. It also significantly increases the elongation at break. Observation of other properties is also reported. Considering all the properties evaluated, reinforcement of NBR with PALF-silica hybrid shows great promise for engineering applications.     

Enhanced thermal conductivity of epoxy–matrix composites with hybrid fillers

The results of thermal conductivity study of epoxy–matrix composites filled with different type of powders are reported. Boron nitride and aluminum nitride micro‐powders with different size distribution and surface modification were used. A representative set of samples has been prepared with different contents of the fillers. The microstructure was investigated by SEM observations. Thermal conductivity measurements have been performed at room temperature and for selected samples it was also measured as a function of temperature from 300 K down to liquid helium temperatures. The most spectacular enhancement of the thermal conductivity was obtained for composites filled with hybrid fillers of boron nitride–silica and aluminum nitride–silica. In the case of sample with 31 vol.% of boron nitride–silica hybrid filler it amounts to 114% and for the sample with 45 vol.% of hybrid filler by 65% as compared with the reference composite with silica filler. However, in the case of small aluminum nitride grains application, large interfacial areas were introduced, promoting creation of thermal resistance barriers and causing phonon scattering more effective. As a result, no thermal conductivity improvement was obtained. Different characters of temperature dependencies are observed for hybrid filler composites which allowed identifying the component filler of the dominant contribution to the thermal conductivity in each case. The data show a good agreement with predictions of Agari‐Uno model, indicating the importance of conductive paths forming effect already at low filler contents. Copyright © 2014 John Wiley & Sons, Ltd.     

Styrene butadiene rubber/carbon black composites modified by imidazole derivatives

In this study, the imidazole derivatives such as 2-undecylimidazole (UI) and 2-mercapto-1-methylimidazole (MMI) are utilized to work as novel additives for modifying styrene butadiene rubber (SBR)/carbon black (CB) composites. The imidazole groups on UI and MMI can be hydrogen-bonded with oxygen-containing groups on the surface of CB, and the undecyl or thiol groups can be reacted with the SBR chains via physical entanglement or thiol-ene chemistry. The results demonstrate that the static and dynamic mechanical performances of SBR/UI and SBR/MMI composites are significantly improved over those of the SBR composite. Compared with blank SBR composite, the tensile strength, modulus at 300% elongation, and tear strength of SBR/MMI-1.0 are greatly improved by 30, 42, and 18%, respectively. The rolling resistance of SBR/MMI-1.0 is reduced by 10.4%, and the wet grip property is increased by 4.0%. The superiority of appropriate MMI content (1.0 phr in our work) in the enhancement for the overall performance of SBR composites is attributed to the promotion of a good dispersion of CB throughout the SBR matrix and the enhanced interfacial interactions between CB and the SBR matrix. This work may enlarge the potential applications of modified CB to fabricate high-performance rubber composites.     

Influence of filler type and content on properties of styrene‐butadiene rubber (SBR) compound reinforced with carbon black or silica

Rubber compounds are filled with reinforcing fillers to improve their physical properties. Carbon black and silica have different surface chemistries to each other. Differences in properties of carbon black‐ and silica‐reinforced styrene‐butadiene rubber (SBR) compounds were studied. Variation of properties of carbon black‐ or silica‐filled compounds with the filler content was also investigated. The silica‐filled compounds without any coupling agent and dispering agent were prepared to investigate the influence of polar materials‐adsorption on the silica surface. Viscosity and crosslink density increased with increase of the filler content. Hardness, modulus, tensile strength, and wear property were improved more and more by increasing the filler content. Viscosity of the silica‐filled compound was higher than that of the carbon black‐filled one. Cure rate of the silica‐filled compound became slower as the filler content increased, while that of the carbon black‐filled one became faster. Difference in properties between the carbon black‐ and silica‐filled compounds were explained by the poor silica dispersion and the adsorption of cure accelerator on the silica surface. Copyright © 2004 John Wiley & Sons, Ltd.     

Characterization of effects of thermal-oxidative aging on styrene-butadiene rubber/silica composites with vitamin C-lanthanum complex

A novel rubber antioxidant, vitamin C-lanthanum complex, was prepared and applied in styrene-butadiene rubber (SBR)/silica composites. The anti-aging behavior of SBR/silica composites with vitamin C-lanthanum complex was systematically investigated by mechanical property retention after aging, oxidation induction time, exothermic enthalpies of thermal oxidation, and thermo-oxidative degradation kinetics. The highlight of this work lies in the fact that several thermal analysis techniques were successfully applied to fully evaluate the thermal-oxidative aging of SBR/silica composites and the vitamin C-lanthanum complex was found to endow SBR/silica composites with better protection against aging than commercial antioxidants, which may be beneficial for better characterization of rubber aging and fruitful for the preparation of highly aging-resistant rubber composites, respectively.     

Thermally conductive cyanate ester nanocomposites filled with graphene nanosheets and multiwalled carbon nanotubes

In this work, dodecylamine‐modified graphene nanosheets (DA‐GNSs) and γ‐aminopropyl‐triethoxysilane‐treated multiwalled carbon nanotubes (f‐MWCNTs) are employed to prepare cyanate ester (CE) thermally conductive composites. By adding 5 wt% DA‐GNSs or f‐MWCNTs to the CE resin, the thermal conductivities of the composites became 3.2 and 2.5 times that of the CE resin, respectively. To further improve the thermal conductivity, a mixture of the two fillers was utilized. A remarkable synergetic effect between the DA‐GNSs and f‐MWCNTs on improving the thermal conductivity of CE resin composites was demonstrated. The composite containing 3 wt% hybrid filler exhibited a 185% increase in thermal conductivity compared with pure CE resin, whereas composites with individual DA‐GNSs and f‐MWCNTs exhibited increases of 158 and 108%, respectively. Moreover, the composite with hybrid filler retained high electrical resistivity. Scanning electron microscopy images of the composite morphologies showed that the modified graphene nanosheets (GNSs) and multiwalled carbon nanotubes (MWCNTs) were uniformly dispersed in the CE matrix, and a number of junction points among MWCNTs and between MWCNTs and GNSs formed in the composites with hybrid fillers. Generally, we can conclude that these composites filled with hybrid fillers may be promising materials of further improving the thermal conductivity of CE composites. Copyright © 2014 John Wiley & Sons, Ltd.     

High performance hybrid reinforcement of nitrile rubber using short pineapple leaf fiber and carbon black

Rubber composites with very high moduli at low elongation, high elongation at break and high ultimate breaking strength have been developed. The matrix was acrylonitrile butadiene rubber (NBR) and the hybrid (fibrous and particulate) reinforcements were short, fine pineapple leaf fiber (PALF) and carbon black. The amount of PALF was fixed at 10 parts (by weight) per hundred of rubber (phr) while that of carbon black was varied from 0 to 30 phr. Uniaxial NBR composites were prepared. Tensile strength, elongation at break, modulus and tear strength of the hybrid composites were characterized in both longitudinal (parallel to the fiber axis) and transverse (perpendicular to the fiber axis) directions. The addition of carbon black causes the slope of the early part of the stress–strain curve to increase and also extends breaking to greater strains. At carbon black contents of 20 phr and above, the stress–strain relation displays an upturn at high elongations, providing greater ultimate strength. Comparison with the usual carbon black filled rubber shows that the composite behavior at low strains is determined by the PALF, and at high strains by the carbon black. This high performance PALF-carbon black reinforced NBR shows great promise for engineering applications.     

Mechanical and thermal properties of epoxy/silicon carbide nanofiber composites

The silicon carbide (SiC) nanofibers (0.1, 0.25, and 0.5 phr), produced by self‐propagating high‐temperature synthesis (SHS), are used to reinforce the epoxy matrix cured with an anhydride hardener. Morphological studies reveal a better dispersion of SiC nanofibers and a good level of adhesion between nanofiber and the matrix in composites with lower (0.1 and 0.25 phr) nanofiber loading. The flexural studies show that a maximum increase in flexural properties is obtained for composites with 0.25 phr SiC nanofiber. The fracture toughness of epoxy is found to increase with the incorporation of SiC nanofibers, and 0.25 phr SiC nanofiber loading shows maximum fracture toughness value. The possible fracture mechanisms that exist in epoxy/SiC nanofiber composites have been investigated in detail. Thermogravimetric analysis reveals that SiC nanofibers are effective fillers to improve the thermal stability of epoxy matrix. Copyright © 2014 John Wiley & Sons, Ltd.     

Effect of fly ash silica and precipitated silica fillers on the viscosity,cure, and viscoelastic properties of natural rubber

The viscosity, cure properties, storage, and loss moduli and tan δ of natural rubber (NR) filled with the same amounts of precipitated silica (PSi) and fly ash silica (FASi) fillers were measured. The fillers were treated with bis[3‐triethoxysilylpropyl‐]tetrasulfide (TESPT), or, used in the rubber untreated. TESPT is a sulfur‐containing bi‐functional organosilane that chemically adheres silica to rubber and also prevents silica from interfering with the reaction mechanism of sulfur cure. The dispersion of PSi and FASi in the rubber was investigated using scanning electron microscope (SEM). The effects of silica type and loading and surface treatment on the aforementioned properties were of interest. The SEM results showed that the FASi particles were larger in size and had a wider particle size distribution when compared with the PSi particles. The viscosity of the compounds decreased progressively with mixing time, and the compounds with FASi had a lower viscosity than those filled with PSi. The treatment with Si69 had no beneficial effect on the dispersion of the fillers in the rubber matrix. At low temperatures, the type and loading of the filler had no effect on the storage and loss moduli of the compounds, but the effect was more pronounced at high temperatures. There was also evidence from the tan δ and glass transition temperature (T_g) measurements that some limited interaction between the filler particles and rubber had occurred because of TESPT. Copyright © 2008 John Wiley & Sons, Ltd.     

A novel phase-change composites based on silicone rubber containing energy-storage microcapsules

A novel phase-change composites based on silicone rubber (MVQ) containing n-octadecane/poly (styrene-methyl methacrylate) microcapsules were successfully obtained by mixing energy-storage microcapsules into MVQ matrix using three preparation methods. The effect of microcapsules content on thermal property of the composites was investigated by thermogravimetric analysis. The mechanical properties of the composites prepared by three methods were also investigated. The morphology and thermal properties of the composites were characterized by scanning electron microscopy (SEM), differential scanning calorimetry, and thermal response. Thermal and mechanical properties of the composites were excellent when the microcapsules were added into room temperature vulcanized silicone rubber with 2 phr (per hundred rubber) content and cured at room temperature. The composites were proved to have good energy-storage performance with 67.6 J g^?1 enthalpy value.     

Ionic liquid functionalized graphene oxide for enhancement of styrene‐butadiene rubber nanocomposites

Ionic liquid 1‐allyl‐3‐methyl‐imidazolium chloride (AMICl) is used to fine‐tune the surface properties of graphene oxide (GO) sheets for fabricating ionic liquid functionalized GO (GO‐IL)/styrene‐butadiene rubber (SBR) nanocomposites. The morphology and structure of GO‐IL are characterized using atomic force microscope, X‐ray diffraction, differential scanning calorimetry, X‐ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, UV‐vis spectra and Raman spectra. The interaction between GO and AMICl molecules as well as the effects of GO‐IL on the mechanical properties, thermal conductivity and solvent resistance of SBR are thoroughly studied. It is found that AMICl molecules can interact with GO via the combination of hydrogen bond and cation–π interaction. GO‐IL can be well‐dispersed in the SBR matrix, as confirmed by X‐ray diffraction and scanning electron microscope. Therefore, the SBR nanocomposites incorporating GO‐IL exhibit greatly enhanced performance. The tensile strength, tear strength, thermal conductivity and solvent resistance of GO‐IL/SBR nanocomposite with 5 parts per hundred rubber GO‐IL are increased by 505, 362, 34 and 31%, respectively, compared with neat SBR. This method provides a new insight into the fabrication of multifunctional GO‐based rubber composites. Copyright © 2016 John Wiley & Sons, Ltd.     

Study on combustion property and synergistic effect of intumescent flame retardant styrene butadiene rubber with metallic oxides

Effect of metallic oxides on flame retardancy and the thermal stability of styrene butadiene rubber (SBR) composites based on ammonium polyphosphate (APP) and pentaerythritol (PER) was studied by the limiting oxygen index (LOI), UL 94, the cone calorimeter tests, and thermogravimetry analysis (TGA), respectively. Scanning electron microscopy (SEM) and wide‐angle X‐ray diffraction (WAXD) were used to analyze the morphological structure and the component of the residue chars formed from the SBR composites accordingly. The addition of zirconium dioxide (ZrO₂) at a loading of 3.4 phr could improve the UL 94 test rating of the composite to V‐0. The TGA data illustrated that the metallic oxides could enhance the thermal stability of the SBR/Intumescent flame retardant additives (IFRs) composites at high temperature and increase the residue. Cone calorimeter test gave much clear evidence that the incorporation of ZrO₂ into SBR/IFRs composites resulted in the significant deduction of the heat release rate (HRR) values, and the SEM images showed that the char layers of the composites containing the metallic oxides became more compact. From the WAXD pattern, zirconium phosphate (ZrP₂O₇) may be formed by the reaction between ZrO₂ and APP. Due to the addition of ZrO₂ and the formation of ZrP₂O₇, the flame retardancy of the composite was improved. Copyright © 2009 John Wiley & Sons, Ltd.