Monomer-isomerization polymerization. XVI. Monomer-isomerization polymerization of methylpentenes with Ziegler-Natta catalyst

The polymerizations of 4-methyl-1-pentene(4M1P), 4-methyl-2-pentene (4M2P), 2-methyl-2-pentene (2M2P), and 2-methyl-1-pentene (2M1P) with Ziegler-Natta catalyst have been investigated. Both 4M1P and 4M2P were found to polymerize with TiCl₃–(C₂H₅)Al catalyst to give high molecular weight poly(4M1P), while 2M2P and 2M1P did not give polymers with 4M1P units. However, when the polymerizations of 2M1P and 2M2P were carried out with ternary catalyst systems, TiCl₃–(C₂H₅)AlCl–(PPh₃)₂PdCl₂ and TiCl₃–(C₂H₅)AlCl–Ni(SCN)₂ polymers with 4M1P units were obtained in low yield. It was concluded that these four methylpentenes could polymerize with the monomer-isomerization polymerization mechanism to poly(4M1P). The results of the observed isomer distribution of methylpentenes recovered, and the rate of polymerization of four methylpentenes suggest that the isomerization from 2M1P to 4M1P with the above ternary catalyst systems might proceed via a direct one-step isomerization mechanism.     

Monomer-isomerization polymerization. XXIII.. Monomer-isomerization polymerization of 5-phenyl-2-pentene with ziegler–natta catalysts

5-Phenyl-2-pentene (5Ph2P) was found to undergo monomer-isomerization polymerization with TiCl₃–R₃Al (R = C₂H₅ or i-C₄H₉, Al/Ti > 2) catalysts to give a polymer consisting of exclusively 5-phenyl-1-pentene (5Ph1P) unit. The geometric and positional isomerizations of 5Ph2P to its terminal and other internal isomers were observed to occur during polymerization. The catalyst activity of alkylaluminum examined to TiCl₃ was in the following order: (C₂H₅)₃Al > (i-C₄H₉)₃Al > (C₂H₅)₂AlCl. The rate of monomer-isomerization polymerization of 5Ph2P with TiCl₃–(C₂H₅)₃Al catalyst was influenced by both the Al/Ti molar ratio and the addition of nickel acetylacetonate [Ni(acac)₂], and the maximum rate was observed at Al/Ti = 2.0 and Ni/Ti = 0.4 in molar ratios.     

Monomer-isomerization polymerization. XXII.. Isomerization and polymerization of propenylbenzene with various ziegler–natta catalysts

The isomerization and polymerization of propenylbenzene (PB) with various Ziegler–Natta catalyst systems have been investigated. With the TiCl₃–(C₂H₅)₃Al (Al/Ti > 2.0) catalyst at 80°C, PB polymerized to give a polymer exclusively consisting of allylbenzene (AB) unit. During the polymerization, AB, which polymerized readily with the catalyst, was produced through isomerization of PB, indicating that PB underwent monomer-isomerization polymerization. PB also polymerized with isomerization to AB in the presence of TiCl₃?(C₂H₅)₂AlCl?NiCl₂ catalyst system, and a copolymer with PB and AB units was obtained. With TiCl₃?C₂H₅AlCl₂ catalyst, poly(PB) was formed via ordinary vinylene polymerization without isomerization. From these facts, it was concluded that the structure of the polymers produced from PB widely changed, depending on the catalyst systems used, which determine the rate of isomerization to AB and the polymerization reactivity of the PB and AB isomers formed.     

Monomer-isomerization polymerization. XXVI. Formation of polyallylcyclohexane from propenylcyclohexane through monomer-isomerization polymerization with Ziegler–Natta catalysts

Monomer-isomerization polymerization of propenycyclohexane (PCH) with TiCl₃ and R_3-xAICI_x (R = C₂H₅ or i-C₄H₉, x = 1–3) catalysts was studied. It was found that PCH underwent monomer-isomerization polymerization to give a high molecular weight polymer consisting of an allylcyclohexane (ACH) repeat unit. Among the alkyaluminum cocatalysts examined, (C₂H₅)₃Al was the most effective cocatalyst for the monomer-isomerization polymerization of PCH, and a maximum for the polymerization was observed at a molar ratio of Al/Ti of about 2.0. The addition of isomerization catalysts such as nickel acetylacetonate [Ni(acac)₂] to the TiCl₃–(C₂H₅)₃Al catalyst accelerated the monomer-isomerization polymerization of PCH and gave a maximum for the polymerization at a Ni/Ti molar ratio of 0.5. PCH also undergoes monomer-isomerization copolymerization with 2-butene (2B).     

Monomer-isomerization polymerization. V. Effects of transition metal compounds on monomer-isomerization polymerizations of butene-2 and pentene-2

In order to clarify the correlation between polymerization and monomer isomerization in the monomer-isomerization polymerization of β-olefins, the effects of some transition metal compounds which have been known to catalyze olefin isomerizations on the polymerizations of butene-2 and pentene-2 with Al(C₂H₅)₃–TiCl₃ or Al(C₂H₅)₃–VCl₃ catalyst have been investigated. It was found that some transition metal compounds such as acetylacetonates of Fe(III), Co(II), and Cr(III) or nickel dimethylglyoxime remarkably accelerate these polymerizations with Al(C₂H₅)₃–TiCl₃ catalyst at 80°C. All the polymers from butene-2 were high molecular weight polybutene-1. With Al(C₂H₅)₃–VCl₃ catalyst, which polymerizes α-olefins but does not catalyze polymerization of β-olefins, no monomer-isomerization polymerizations of butene-2 and pentene-2 were observed. When Fe(III) acetylacetonate was added to this catalyst system, however, polymerization occurred. These results strongly indicate that two independent active centers for the olefin isomerization and the polymerizations of α-olefins were necessary for the monomer-isomerization polymerizations of β-olefins.     

Monomer-isomerization polymerization. XIII. Monomer-isomerization polymerization of 1,4-cyclohexadiene with Ziegler-Natta catalyst

1,4-Cyclohexadiene underwent monomer-isomerization polymerization to yield poly(1,3-cyclohexadiene) with a Ziegler-Natta catalyst comprising TiCl₄–Al(C₂H₅)₃ catalyst with Al/Ti molar ratios of 0.5–3.0 at 60°C for 96 hr. Good yields of polymer were obtained (49.5% yield at Al/Ti = 3.0; [η] = 0.04 dl/g). The infrared and NMR spectra of the polymer were identical to those of poly-(1,3-cyclohexadiene), confirming that 1,4-cyclohexadiene first isomerizes to 1,3-cyclohexadiene and then homopolymerizes to give poly-1,3-cyclohexadiene. 1,3-Cyclohexadiene polymerized without isomerization easily in the presence of TiCl₃–Al(C₂H₅)₃ catalyst at Al/Ti molar ratios of 0.5–3.0 at 60°C for 3 hr (76.3% yield at Al/Ti = 3.0; [η] = 0.06 dl/g).     

Monomer-isomerization polymerization. VI. Isomerizations of butene-2 with TiCl3 or Al(C2H5)3–TiCl3 catalyst

A study of the isomerization of butene-2 with TiCl₃ or Al(C₂H₅)₃–TiCl₃ catalyst in n-heptane has been investigated at 60–80°C to elucidate further the mechanism of monomer-isomerization polymerization. It was found that positional and geometrical isomerizations in the presence of these catalysts occurred concurrently with activation energies of 14–16 kcal/mole. The presence of Al(C₂H₅)₃ with TiCl₃ catalyst could accelerate the initial rates of these isomerizations and initiate the monomer-isomerization polymerization of butene-2. From the results obtained, it was concluded that the isomerization of butene-2 proceeds via an intermediate σ-complex between the transition metal hydride and butene isomers.     

Monomer-isomerization polymerization. XXXVIII. Monomer-isomerization copolymerizations of styrene and 2-Butene with Ziegler–Natta catalyst

Monomer-isomerization copolymerizations of styrene (St) and cis-2-butene (c2B) with TiCl₃-(C₂H₅)₃Al catalyst were studied. St and c2B were found to undergo a new type of monomer-isomerization copolymerization, i.e., only isomerization of 2B to 1-butene ( 1B ) took place to give a copolymer consisting of St and 1B units. The apparent copolymerization parameters were determined to be r_st = 16.0 and r_c2b = 0.003. The parameters were changed by the addition of NiCl₂ (r_St = 8.4, r_c2b = 0.05). The copolymers containing the major amount of St units were produced easily through monomer-isomerization copolymerization of St and 2B. © 1995 John Wiley & Sons, Inc.     

Monomer-isomerization polymerization. XIX. Monomer-isomerization copolymerizations of methylbutenes and 2-butene with Ziegler-Natta catalyst

The copolymerization of 3-methyl-1-butene (3M1B), 2-methyl-2-butene (2M2B), or 2-methyl-1-butene (2M1B) with trans-2-butene (2B) was attempted in the presence of a Ziegler-Natta catalyst. It was found the 3M1B underwent monomer-isomerization copolymerization with 2B to give a copolymer consisting of both 3M1B and 1-butene (1B) units, with an infrared (IR) spectrum in good agreement with that obtained from the copolymerization of 3M1B with 1B under similar conditions. When the apparent copolymerization parameters obtained by a TiCl₃–(C₂H₅)₃Al catalyst were compared, the apparent reactivity of 3M1B observed in the 3M1B-2B system was much higher than that in the 3M1B-1B system. However, 2M2B and 2M1B did not undergo monomer-isomerization copolymerization with 2B, and only the homopolymer of 1B was obtained under similar conditions.     

Monomer-Isomerization polymerization. XXX. Influence of type of TiCl3 on monomer-isomerization polymerization of 2-butene with TiCl3 and alkylaluminum catalyst

Monomer-isomerization polymerization of cis-2-butene with four types of TiCl₃ in combination with alkylaluminum compounds was investigated. The catalytic activities for monomer-isomerization polymerization were found to be influenced by the type of TiCl₃ employed: systems containing hydrogen-activated-TiCl₃ and Solvay-TiCl₃ in combination with R₃Al (R = C₂H₅ and i-C₄H₉) showed high catalytic activity for both isomerization and polymerization, whereas (C₂H₅)₂AlCl in combination with any type of TiCl₃ did not induce the monomer-isomerization polymerization. The addition effect of NiCl₂ to the TiCl₃? (C₂H₅)₃Al catalyst was examined. Catalytic activities for both polymerization and isomerization reactions were found to depend on the amount of NiCl₂ added.     

Monomer-isomerization polymerization. XXI.. Monomer-isomerization copolymerization of 3-methyl-1-butene and 2-pentene with ziegler–natta catalyst

3-Methyl-1-butene (3M1B) was found to undergo monomer-isomerization copolymerization with 2-pentene (2P) in the presence of Ziegler–Natta catalyst to give a copolymer exclusively consisting of 3M1B and 1-pentene (1P) units, the same as that obtained from copolymerization of 3M1B and 1P. The apparent copolymerization parameters were determined. The amount of 3M1B unit incorporated in the copolymers was found to increase in the copolymerization system of 3M1B-2P more than in that of 3M1B-1P. The polymers consisting of nearly complete 3M1B units were produced at a rapid rate through monomer-isomerization copolymerization of 3M1B with 2P in the presence of TiCl₃ ? (C₂H₅)₃Al catalyst.     

Monomer-Isomerization polymerization. XXVIII. Catalytic activity of transition metals and alkylaluminums in monomer-isomerization polymerization of 2-butene

Monomer-isomerization polymerization of cis-2-butene (c2B) with Ziegler–Natta catalysts was studied to find a highly active catalyst. Among the transition metals [TiCl₃, TiCl₄, VCl₃, VOCl₃, and V (acac)₃] and alkylauminums used, TiCl₃? R₃Al (R = C₂H₅ and i-C₄H₉) was found to show a high-activity for monomer-isomerization polymerization of c2B. The polymer yield was low with TiCl₄? (C₂H₅)₃Al catalyst. However, when NiCl₂ was added to this catalyst, the polymer yield increased. With TiCl₃? (C₂H₅)₃Al catalyst, the effect of the Al/Ti molar ratio was observed and a maximum for the polymer yields was obtained at molar ratios of 2.0–3.0, but the isomerization increased as a function of Al/Ti molar ratio. The valence state of titanium on active sites for isomerization and polymerization is discussed.     

Monomer-isomerization radical polymerization of di-tert-butyl maleate and preparation of poly(fumaric acid) via pyrolysis

Di-tert-butyl maleate (DtBM) did not polymerize with 2,2′-azobis(isobutyronitrile) as a radical initiator, but DtBM easily homopolymerized via a monomer-isomerization radical polymerization mechanism to give a high molecular weight polymer when morpholine was added into the polymerization system as an isomerization catalyst. The feature of the monomer-isomerization polymerization of DtBM was investigated in detail. The polymer obtained was confirmed to consist of a poly(tert-butoxycarbonylmethylene) structure similar to that from di-tert-butyl fumarate. Subsequent pyrolysis of the resulting polymer at 180°C is a useful route to synthesis of a high molecular weight poly(fumaric acid). © 1993 John Wiley & Sons, Inc.     

Monomer-isomerization polymerization. XVIII. Monomer-isomerization copolymerizations of 4-phenyl-2-butene with 4-methyl-2-pentene and 3-heptene with Ziegler-Natta catalyst

4-Phenyl-2-butene (4Ph2B) undergoes monomer-isomerization copolymerization with 4-methyl-2-pentene (4M2P) and 2-and 3-heptene (2H and 3H) with TiCl₃–(C₂H₅)₃Al catalyst at 80°C to produce copolymer consisting exclusively of 1-olefin units. For comparison the copolymerization of 4-phenyl-1-butene (4Ph1B) with 4-methyl-1-pentene (4M1P) and 1-heptene (1H) was carried out under similar conditions. The composition of the copolymers obtained from these copolymerizations was determined from the ratios of optical densities D₁₃₈₀ and D₁₆₀₀ of infrared (IR) spectra of their thin films. The apparent monomer reactivity ratios for the monomer-isomerization copolymerization of 4Ph2B with 4M2P, 2H, and 3H in which the concentration of olefin monomer in the feed was used as internal olefin and those for the copolymerization of 4Ph1B with 4M1P and 1H were determined as follows: 4Ph2B(M₁)-4M2P(M₂); r₁ = 0.90, r₂ = 0.20, 4Ph1B(M₁)-4M1P (M₂); r₁ = 0.40, r₂ = 0.70, 4Ph2B(M₁)-2H(M₂); r₁, = 0.45, r₂ = 1.85, 4Ph2B(M₁)-3H(M₂); r₁ = 0.50, r₂ = 1.20, 4Ph1B(M₁)-1H(M₂); r₁ = 0.55, r₂ = 0.75. The difference in monomer reactivity ratios seemed to originate from the rate of isomerization from 2- or 3-olefins to 1-oletins in these monomer-isomerization copolymerizations.     

Monomer-isomerization polymerization. XVII. Monomer-isomerizations copolymerizations of 2-butene with 3-heptenes and 4-methyl-2-pentenes with Ziegler-Natta catalyst

2-Butene(2B) copolymerizes with 3-heptene(3H) and 4-methyl-2-pentene(4M2P) by a monomer-isomerization copolymerization mechanism in the presence of TiCl₃–(C₂H₅)₃Al catalyst at 80°C to yield the copolymers of 1-olefin units. By comparison, the copolymerization of 1-butene(1B) with 4-methyl-1-pentene(4M1P) was also carried out under similar conditions. The composition of the copolymers obtained from these copolymerizations was determined from the ratios of optical densities D₇₂₃/D₁₃₈₀ and D₁₁₇₀/D₁₃₈₀ in their infrared (IR) spectra. The apparent monomer reactivity ratios for the monomer-isomerization copolymerization of 2B with 3H and 4M2P, in which the concentration of olefin monomer in the feed was used as 2-olefin, were determined as follows: cis-2B(M₁)/3H(M₂); r₁ = 4.00, r₂ = 0.20: trans-2B(M₁)/3H; r₁ = 3.50, r₂ = 0.20; 4M2P(M₁)-trans-2B(M₂): r₁ = 0.05, r₂ = 9.0. These results indicate that the isomerization of 2-olefins to 1-olefins was important to monomer-isomerization copolymerization.     

Monomer-isomerization oligomerization of 2-ethyl-1,3-butadiene by acid catalysts

The cationic oligomerization of 2-ethyl-1,3-butadiene (2EBD) by a superacid (CF₃SO₃H) and a superacid derivative (CH₃COClO₄) accompanied monomer isomerization to 3-methyl-1,3-pentadiene (3MPD) before propagation to yield oligomers of the isomerized monomer as main products in benzene at 50°C. Detection of 3MPD in the reaction mixture and ¹H-NMR structural analysis of the produced oligomers confirmed the occurrence of this “monomer-isomerization oligomerization.” On the other hand, in the presence of a metal halide catalyst (BF₃OEt₂) 2EBD reacted without isomerization and yielded oligomers that were different from those produced by the foregoing superacid catalysts. Monomer isomerization was suppressed in a polar solvent [(CH₂Cl)₂] or at lower temperatures. The mechanism of the oligomerization with monomer isomerization was discussed.     

Monomer-isomerization polymerization. XI. Monomer-isomerization copolymerizations of 2-butene with 2-pentene and 2-hexene with Ziegler-Natta catalyst

2-Pentene and 2-hexene were found to undergo monomer-isomerization copolymerizations with 2-butene by Al(C₂H₅)₃–VCl₃ and Al(C₂H₅)₃–TiCl₃ catalysts in the presence of nickel dimethylglyoxime or transition metal acetylacetonates to yield copolymers consisting of the respective 1-olefin units. For comparison, the copolymerizations of 1-pentene with 1-butene and 1-hexene with 1-butene by Al(C₂H₅)₃–VCl₃ catalyst were also attempted. The compositions of the copolymers obtained from these copolymerizations were determined by using the calibration curves between the compositions of the respective homopolymer mixtures and the values of D₇₆₆/D₁₃₈₀ in the infrared spectra. The monomer reactivity ratios for the monomer-isomerization copolymerizations of 2-butene (M₁) with 2-pentene and 2-hexene, in which the concentrations of both 1-olefins calculated from the observed isomer distribution were used as those in the monomer feed mixture, and for the ordinary copolymerizations of 1-butene (M₁) with 1-pentene and 1-hexene by Al(C₂H₅)₃-VCl₃ catalyst were determined as follows: 2-butene (M₁)/2-pentene (M₂): r₁ = 0.14, r₂ = 0.99; 1-butene (M₁)/1-pentene (M₂): r₁ = 0.30, r₂ = 0.74; 2-butene (M₁)/2-hexene (M₂): r₁ = 0.11, r₂ = 0.62; 1-butene (M₁)/1-hexene (M₂): r₁ = 0.13, r₂ = 0.90.     

Copolymerization of propene with high-1-olefin using a MgCl2/TiCl4 catalyst

Copolymerization of propene and 1-olefins including 1-octene, 1-decene, 1-dodecene, 1-tetradecene, and 1-hexadecene were studied with the catalyst system MgCl₂/TiCl₄-Al(i-Bu)₃. It was found that the polymerization productivity and the consumption rate of propene are improved significantly in the presence of the comonomer. The total productivity of propene/1-olefin copolymerizations decreases as follows: 1-octene> 1-decene>1-dodecene>1-hexadecene>1-tetradecene. The reactivity ratios were estimated from the copolymerization results. ¹³C NMR was used to characterize the microstructures of propene/1-octene copolymer. Finally, the oxygen enrichment behavior of propene/1-octene copolymer was investigated.     

Polymerization of vinylcyclohexane with ziegler–natta catalyst

Polymerization of vinylcyclohexane (VCHA) with TiCl₃–aluminum alkyl catalysts was investigated. The polymerization rate of VCHA was low due to the branch at the position adjacent to the reacting double bond. The effects of aluminum alkyl on the polymerization and monomer-isomerization were observed; the polymer yield decreased in the following order: (CH₃)₃Al > (i–C₄H₉)₃Al > (C₂H₅)₃Al. Isomerization of VCHA was observed with the TiCl₃–(i–C₄H₉)₃Al and the TiCl₃–(C₂H₅)₃Al catalysts during the polymerization, while with the TiCl₃–(CH₃)₃Al catalyst such isomerization was not observed. Monomer-isomerization copolymerization of VCHA and trans-2-butene took place to give copolymers consisting of VCHA and 1-butene units.     

Kinetics of polymerization of 1-octene with Mgcl2-supported Ticl4 catalysts

A number of TiCl₄ catalysts supported on MgCl₂ which was activated by the recrystallization method using different alcohols were prepared with ethyl benzoate or dibutyl phthalate as the internal electron donor. All the catalysts were characterized by BET, x-ray diffraction, and hydrolysis–GC analysis. Kinetics of polymerization of 1-octene was studied with three of the above catalysts (having different internal electron donors) activated by AlEt₃. The rate of polymerization increased linearly with increasing temperature, and catalyst and monomer concentrations. From the Arrhenius plot, the overall activation energies of polymerization were determined and the dependence of rate on the AlEt₃ concentration could be explained by the Langmuir-Hinshelwood mechanism. ¹³C-NMR was used to study the effect of internal electron donors on the % isotacticity of poly(1-octene). The catalytic activities of all the catalysts were compared in 1-octene polymerization. © 1994 John Wiley & Sons, Inc.