Synthesis and characterization of polyaniline nanoparticles in phosphonic acid amphiphile aqueous micellar solutions for waterborne corrosion protection coatings

Polyaniline (PANI) dispersions consisting of 270 to 380 nm sized particles were prepared by oxidation with ammonium peroxydisulfate (APS) in n‐decylphosphonic acid (DPA) micellar solutions. The green dispersions do not undergo macroscopic precipitation for more than a year. The synthesized DPA doped PANI exhibited enhanced electrical conductivity (3.6 S cm^?1 ) compared with DPA‐PANI (2.3 x 10 ^{? 4} S cm ^{? 1}) prepared by postsynthesis treatment of the PANI‐base with DPA. It was shown that through protonation with decylphosphonic acid, polyaniline showed a significantly enhanced solubility in common organic solvents like chloroform, xylene, etc. The synthesized PANI was characterized by intrinsic viscosity, solubility, FT‐IR , conductivity, SEM , and TGA measurements. The wide‐angle X ‐ray diffraction study revealed the appearance of a peak located at low angles (d = 29.4 – 35.3 Å) suggesting the formation of layered structure of PANI backbone separated by long alkyl side chains of DPA. The anticorrosive performance of the bilayer coatings composed of a bottom layer of DPA doped polyaniline covered with a polyvinyl butyral topcoat, have been demonstrated for steel exposed to neutral saline solutions. It was found that the inhibitive properties of DPA dopant provides further protection to the base metal through smart release when damage is produced on the surface of the coating. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1606–1616     

Electrical properties and EMI shielding behavior of highly thermally stable polyaniline/colloidal graphite composites

A hybrid approach has been adopted by using a combination of colloidal graphite (CG) as a conducting filler, 5‐lithium sulfoisophthalic (LiSIPA) acid as a dopant, and polyaniline (PANI) as a matrix to prepare LiSIPA doped PANI–CG composites. The thermal stability (～300°C) and electrical conductivity (67.4 S/cm at 17.4% CG content) have been improved significantly as compared to PANI doped with conventional inorganic dopants like HCl or H₂SO₄ (130–150°C). The maximum shielding effectiveness value was found to be ?39.7 dB. X‐ray diffraction and infrared spectroscopy showed a systematic shifting of the characteristic peaks and bands with increase in the amount of CG, which indicates significant interaction exists between CG and PANI. The UV–Vis spectra showed the characteristic bands of PANI, with a shift to shorter wavelength with increase in the CG content. The interaction mechanism between doped PANI and CG in the resultant composites has been proposed. Copyright © 2009 John Wiley & Sons, Ltd.     

Microtubules of polyaniline doped with HCl and HBF4

Microtubules of polyaniline (PANI) doped with HCl, HBF₄, and β-naphthalene sulfonic acid (NSA) were synthesized by an improved in situ doping polymerization method. Ultraviolet-visible spectra, scanning electron microscopy, ESR, and X-ray diffraction characterized the molecular structure of the resulting PANI microtubules. These microtubules had a diameter of 1 ∼ 10 μm and a conductivity at room temperature of 0.2 ∼ 3.5 S/cm, depending on the molecular structure and concentration of the dopant. The degree of crystallinity of the PANI microtubules was enhanced by increasing the molecular size of the dopant; that is, the order PANI-NSA > PANI-HBF₄ > PANI-HCl was observed in the crystallinity of the microtubules. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 4605–4609, 1999     

Thermal stability study of conductive polyaniline/polyimide blend films on their conductivity and ESR measurement

Conductivity stability at thermal environment of conductive polyaniline‐complexes/polyimide (PANI‐complexes/PI) blends, which were doped by camphorsulfonic acid (CSA) and dodecylbenzenesulfonic acid (DBSA), respectively, were investigated by conductivity measurements, electron spin resonance (ESR) spectra, differential and scanning thermometer (DSC). In the conversion process of PANI/Polyamic acid (PAA) to PANI/PI, the blend endeavored some kinds of alteration such as decomplexation of moisture and solvent, dissociation of dopant, crosslinking of PANI chain, and the imidization of PAA chain. PANI‐DBSA/PI showed higher thermal stability of conductivity than PANI‐CSA/PI, and both samples showed nearly linear decay of conductivity with increasing temperature showing greatly enhancement of conductivity stability. When they were exposed at near or over glass transition temperature, the conductivity decay became faster. The conductivity stability at base environment was also higher for PANI‐DBSA/PI due to difficulty in accessing of hydroxyl ion to PANI, which were resulted from dopant. DBSA‐doped blends showed increased polaron mobility and concentration at relatively high temperature, which led to extremely higher conductivity and its stability at high temperature. Copyright © 2002 John Wiley & Sons, Ltd.     

Synthesis,characterization, and morphology of p‐toluene sulfonic acid‐doped polyaniline: A material for humidity sensing application

Polyaniline (PANI) doped with p‐toluene sulfonic acid was synthesized by chemical polymerization method using (NH₄)₂S₂O₈ as an oxidizing agent. This is a single step polymerization process for the direct synthesis of the conducting emeraldine salt (ES) phase, without the need of doping, dedoping, and redoping of the polymer. Presence of a free carrier tail at higher wavelength, characteristic of extended coil conformation along with a sharp polaronic peak is observed in the UV–vis spectrum of doped PANI in m‐cresol solvent. FT‐IR studies show the characteristic peaks of ES phase along with a sharp peak at 1120 cm^?1 representing vibration band of the dopant ion. Clumps of small fibers resulting in a sponge‐like structure was observed under scanning electron microscope. Thermal studies revealed a three‐step decomposition pattern. Conductivity is found to increase with an increase in the temperature showing “thermal activation behavior.” Decrease in resistance with increasing humidity is observed in a broad range of humidity. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2161–2169, 2005     

Synthesis, characterization and thermal analysis of polyaniline/ZrO2 composites

Conducting polyaniline-zirconium dioxide (PANI/ZrO₂) composites were synthesized by ‘in situ’ deposition technique in the presence of hydrochloric acid (HCl) as dopant by adding the fine grade powder (average particle size of approximately 20 nm) of ZrO₂ into the polymerization reaction mixture of aniline. The composites obtained were characterized by infrared spectra (IR) and X-ray diffraction (XRD) and thermogravimetric analysis (TGA). TG curves and DTG curves of the composites suggest that the thermal degradation process of PANI/ZrO₂ composites proceeds in two-steps and the composites are more thermally stable than that of the pure PANI. The improvement in the thermal stability for the composites is attributed to the interaction between PANI and ZrO₂, which restricts the thermal motion of PANI chains and shields the degradation of PANI in the composites.     

One‐step preparation of solution processable conducting polyaniline by inverted emulsion polymerization using didecyl ester of 4‐sulfophthalic acid as multifunctional dopant

A new one‐step method of preparation of solution processable conductive polyaniline (PANI) is reported using didecyl ester of 4‐sulfophthalic acid (DESPA) as multifunctional material. It consists of inversed emulsion polymerization of aniline in water/chloroform mixture with benzoyl peroxide initiator, maleic acid (MA) as a codopant and DESPA as protonating agent, surfactant, and plasticizer. The resulting product combines reasonable conductivity (ca.0.03 S/cm) with solubility in common solvents such as tetrahydrofuran and chloroform. Elemental analysis together with spectroscopic studies show that the protonation level of emulsion polymerized PANI (0.47 per mer involving one ring and one nitrogen) is very close to that predicted for PANI in the oxidation state of emeraldine (0.5). MA is incorporated into the polymer matrix as a co‐dopant in the ratio 1:4 with respect to the DESPA dopant. PANI‐DESPA‐MA three components system shows a highly ordered, layer‐type supramolecular structure, in which planes of regularly π‐stacked PANI chains are separated by a double layer of dopants. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1051–1057, 2008     

Synthesis and characterization of polyaniline/silicon dioxide composites and preparation of conductive films

The focus of this study was to synthesize the inherently conductive polymer polyaniline using an optimized process to prepare polyaniline/silicon dioxide (PANI/SiO₂) composites by in situ polymerization and ex situ solution mixing. PANI and PANI/SiO₂ composite films were prepared by drop‐by‐drop and spin coating methods. The electrical conductivities of HCl doped PANI film and PANI/SiO₂ composite films were measured according to the standard four‐point‐probe technique. The composite films exhibited an increase in electrical conductivity over neat PANI. PANI and PANI/SiO₂ composites were also investigated by spectroscopic methods including UV‐Vis, FT‐IR, and Photoluminescence. UV‐Vis and FT‐IR studies showed that SiO₂ particles affect the quinoid units along the polymer backbone and indicate strong interactions between the SiO₂ particles and the quinoidal sites of PANI (doping effect). The photoluminescence properties of PANI and PANI/SiO₂ composites were studied and the PANI/SiO₂ composites showed increased intensity as compared to neat PANI. The increase of conductivity of PANI/SiO₂ composite may be partially due to the doping or impurity effect of SiO₂ where the silicon dioxides compete with chloride ions. The morphology of particles and films were examined by a scanning electron microscope (SEM). SEM measurements indicated that the SiO₂ were well dispersed and isolated in composite films. Copyright © 2009 John Wiley & Sons, Ltd.     

Structure–electrical property study of anisotropic polyaniline films

The relationships of the structure and electrical properties of anisotropic HCl‐doped polyaniline (PANI) films cast from N,N′‐dimethylpropylene urea (DMPU) solutions and stretched to different draw ratios were studied. The anisotropic structure of the stretched PANI films was examined by X‐ray diffraction, near‐infrared wave‐guide coupling, and polarized infrared measurements. The PANI emeraldine base (EB) films cast from DMPU solutions had a single‐phase noncrystalline structure, and stretching of the films did not cause crystallization to occur. The transition moment angles of two weakly absorbing infrared bands were determined, and the Hermans' orientation functions for the PANI EB films were calculated. The PANI films were then doped with HCl, and the electrical properties were determined by impedance spectroscopy. With a specially designed test fixture, the in‐plane and through‐plane impedance was obtained. The conductivity along the stretch direction increased with orientation. The in‐plane conductivity was significantly higher than the through‐plane conductivity. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 823–841, 2003     

Synthesis,characterization, and hoping transport properties of HCl doped conducting biopolymer‐co‐polyaniline zwitterion hybrids

A series of electrically conductive zwitterion hybrid materials were facilely synthesized with anionic acacia gum (AG) and cationic HCl doped polyaniline (PANI) through radical copolymerization method. A representative acacia gum‐polyaniline hybrid (AG‐PANI) was characterized using UV‐vis, FTIR, ¹H NMR, and SEM. HCl doped AG‐PANI possesses zwitterion character due to the presence of NH on PANI and ? COO^? of AG. The cyclic voltammogram of AG‐PANI showed three anodic peaks at 0.20 V, 0.58 V, and 0.64 V along with two cathodic peaks at 0.50 V and 0.40 V with large capacitive background currents. AG‐PANI exhibited electrical conductivity that was found dependent on the ratio of aniline to AG, temperature, and pH. Its electrical conductivity versus temperature plot indicated Mott's nearest‐neighbor hopping mechanism at the temperature range 83–323 K. The hybridization of AG and PANI yielded eco‐friendly advanced functional materials for technological applications. Copyright © 2008 John Wiley & Sons, Ltd.     

The effect of Ce3+ cations on polyaniline morphology and electric properties

Polyaniline (PANI) is synthesized in the potentiostatic pulse mode from an electrolyte containing Ce₂(SO₄)₃. Cations Ce³⁺ are incorporated into the polymer composition during PANI redox transformations. It is shown that PANI in its conducting and dielectric forms contains different amounts of Ce³⁺ cations. Starting with the beginning of polymerization, the Ce³⁺ cations actively form the special polymer morphology as demonstrated by SEM images. The chief consequence of the formation of so well-developed uniform nanostructure is that the latter allows the dopant anions, cations, and protons to easily enter and leave it. This, in turn, results in the high electrochemical activity of this polymer and enhances the conductivity of PANI samples doped with Ce³⁺ cations as compared with those doped with only protons.     

Synthesis and characterization of phosphorized polyaniline doped with phytic acid and its anticorrosion properties for Mg-Li alloy

A phosphorized polyaniline (PANI) doped with phytic acid (PhA) was synthesized by the chemical oxide method with PhA as a dopant and applied to improve the anticorrosion properties of magnesium-lithium (Mg-Li) alloys after blending with eco-friendly silane sol. The chemical structures and morphologies of PANI samples were evaluated by FTIR spectroscopy, UV-Vis-NIR spectroscopy, X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), and scanning electron microscopy (SEM). All characterizations indicate that the as-synthesized phosphorized PANI (PANI-PhA) exists in doped emeraldine salt state with net-like structures crosslinked by phosphate carboxyl groups. The conductivity and thermostability of PANI-PhA were better than those of PANI doped with phosphoric acid (PANI-H₃PO₄) and undoped PANI. The anticorrosion properties of PANI/silane sol composite coatings for Mg-Li alloy were tested by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements. The results prove that the anticorrosion ability of PANI-PhA is the best among the three PANI samples, as shown by a low corrosion current (1.28 × 10^?7 A·cm^?2) and high impedance (5.62 × 10⁶ Ω·cm²). The possible anticorrosion mechanism was proposed based on procedure analysis.     

Graphene oxide‐induced polymerization and crystallization to produce highly conductive polyaniline/graphene oxide composite

Graphene oxide (GO)–polyaniline (PANI) composite is synthesized by in situ polymerization of aniline in the presence of GO as oxidant, resulting in highly crystalline and conductive composite. Fourier transform infrared spectrum confirms aniline polymerization in the presence of GO without using conventional oxidants. Scanning electron microscopic images show the formation of PANI nanofibers attached to GO sheets. X‐ray diffraction (XRD) patterns indicate the presence of highly crystalline PANI. The sharp peaks in XRD pattern suggest GO sheets not only play an important role in the polymerization of aniline but also in inducing highly crystalline phase of PANI in the final composite. Electrical conductivity of doped GO–PANI composite is 582.73 S m^?1, compared with 20.3 S m^?1 for GO–PANI obtained by ammonium persulfate assisted polymerization. The higher conductivity appears to be the result of higher crystallinity and/or chemical grafting of PANI to GO, which creates common conjugated paths between GO and PANI. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1545–1554     

Synthesis and characterization of polyaniline–zirconium dioxide and polyaniline–cerium dioxide composites with enhanced photocatalytic degradation of rhodamine B dye

For the first time, chloroform and 2-butanol were used as solvent systems for the preparation of ZrO₂–PANI and CeO₂–PANI composites. Solubility of the synthesized composites was studied in chloroform, N-methyl-2-pyrrolidinone (NMP), and in mixture of toluene?+?2-propanol (2:1). XRD and cyclic voltammetry data showed that the ZrO₂–PANI and CeO₂–PANI composites possess both crystalline and amorphous domains indicating some sort of conductivity. TGA results showed that ZrO₂–PANI composite have a better thermal stability than pure PANI; however, CeO₂–PANI composite has lower thermal stability than pure PANI. The conjugated unsaturated structure of PANI is responsible for the enhanced photocatalytic properties of ZrO₂–PANI and CeO₂–PANI. Photocatalytic results showed that, at photolysis time of 60 min, rhodamine B (RhB) dye was degraded up to 34 and 35% by ZrO₂–PANI and CeO₂–PANI, respectively. The degradation products of RhB were quantified by LC–MS and GC–MS, and accordingly, a detailed pathway was proposed.     

Synthesis and characterization of polyaniline-polyvinyl chloride blends doped with sulfamic acid in aqueous tetrahydrofuran

The temperature dependence of direct current (dc) conductivity was studied for various samples of polyaniline-polyvinylchloride (PANI-PVC) blended films. Polyaniline was doped with different concentrations of sulfamic acid in aqueous tetrahydrofuran (THF) and the blended films were prepared by varying the amount of doped PANI relative to a fixed amount of PVC. The dc conductivity of PANI-PVC blended films was measured to determine the effect of sulfamic acid (dopant) in the temperature range (300–400K). The mechanism of conduction is explained by a two-phase model. In order to evaluate the effect of the dopant, conductivity-derived parameters such as the pre-exponential factor (σ _o) and the activation energy (ΔE) were calculated. The structural changes of polyaniline-PVC blended films were characterized by FTIR spectroscopy that explores information about the suitability of the dopant in the chemical doping process.     

DC electrical conduction and morphological behavior of counter anion‐governed genesis of electrochemically synthesized polypyrrole films

Highly conducting polypyrrole (PPY) films, doped with various anions [pTS^?, ClO₄^?, and NO₃^? and mixed electrolyte system (pTS^? + ClO₄^?)], have been electrochemically synthesized in aqueous solution at ～275 K in an inert atmosphere. PPY exhibits metallic order dc conductivity at room temperature and shows variation of conductivity with respect to time of polymerization. Effect of dopant anion on growth mechanism of PPY is evident from its surface morphology. X‐ray photoelectron spectroscopy (XPS), used to examine the surface composition and doping level of various PPY films, confirms the anionic doping into the polymer backbone. Both XPS and ultraviolet–visible spectroscopy give evidence of formation of polarons and bipolarons. The temperature (4.2–320 K)‐dependent dc conductivity data of these PPY films have been explained by Mott's 3D variable‐range hopping conduction model. Mott's parameters have been estimated, and structural disorder with doping is correlated for all the samples. Mott's criterion for distant hopping sites prevails in case of moderately doped samples (PPY3, PPY4, and PPY5), whereas the hopping to nearest neighbor sites is found more suitable in case of highly doped samples (PPY1 and PPY2). The origin of these changes is due to the modification in the molecular structure of PPY, which is governed by different growth mechanisms for organic (pTS^?) and inorganic (ClO₄^? and NO₃^?) counter anions. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Conduction behavior of doped polyaniline films at high current density regime

The conduction behavior at high current density at room temperature and above of polyaniline (PANI) films doped with HCl and camphor sulfonic acid (HCSA), respectively, is reported. It is found that the current density deviates strongly from the linear relation with the electric field in high current density region, and a saturation of the current density is observed. The maximum current density J_m seems to be proportional to the conductivity of the sample and hence, for PANI doped with HCl, J_m is about 200 A/cm^2, whereas for HCSA doped samples, J_m can reach more than 1,200 A/cm². The saturation of current density is interpreted as being caused by space charge accumulation at the insulating barrier regions and a dedoping effect in the conduction domains due to the detraping of the ions under high fields. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2845–2850, 1999     

Conductive Nanocomposites Based on Cellulose Nanofibrils Coated with Polyaniline-DBSA Via In Situ Polymerization

Summary: Cellulose nanofibrils (CNF) were extracted by acid hydrolysis from cotton microfibrils and nanocomposites with polyaniline doped with dodecyl benzenesulphonic acid (PANI-DBSA) were obtained by in situ polymerization of aniline onto CNF. The ratios between DBSA to aniline and aniline to oxidant were varied in situ and the nanocomposites characterized by four probe DC electrical conductivity, ultraviolet-visible-near infrared (UV-Vis - NIR) and Fourier-transform infrared (FTIR) spectroscopies and X-ray diffraction (XRD). FTIR and UV-Vis/NIR characterization confirmed the polymerization of PANI onto CNF surfaces. Electrical conductivity of about 10⁻¹ S/cm was achieved for the composites; conductivity was mostly independent of DBSA/aniline (between 2 and 4) and aniline/oxidant (between 1 and 5) molar ratios. X-ray patterns of the samples showed crystalline peaks characteristic of cellulose I for CNF samples, and a mixture of both characteristic peaks of PANI and CNF for the nanocomposites. Field emission scanning electron microscopy (FESEM) characterization corroborated the abovementioned results showing that PANI coated the surface of the nanofibrils.     

Effect of aniline formaldehyde resin on the conjugation length and structure of doped polyaniline: Spectral studies

A DBSA (n‐dodecylbenzene sulfate)‐complexed aniline formaldehyde [AF(DBSA)_1.0] was successfully synthesized with excess aniline (compared with formaldehyde) in the presence of n‐dodecylbenzene sulfonic acid (HDBSA), which was complexed with aniline monomer before polymerization. The resin was carefully characterized with ¹H and ¹³C NMR, electron spectroscopy for chemical analysis, and Fourier transform infrared and was demonstrated to be a polymer in which anilines were all complexed with HDBSA and became anilinium salts. A drastic decrease of the maximum absorption wavelength (ultraviolet–visible spectra) of DBSA‐doped polyaniline [PANI(DBSA)_0.5] was found when AF(DBSA)_1.0 was mixed, and this resulted from the reduced conjugation length. A similar effect on PANI(DBSA)_0.5 was found when free HDBSAs were mixed with PANI(DBSA)_0.5. Visual inspection with an optical microscope revealed that PANI(DBSA)_0.5/AF(DBSA)_1.0 gave uniform morphologies in various compositions, showing possible miscibility for this system. X‐ray diffraction patterns of PANI(DBSA)_0.5/AF(DBSA)_1.0 showed that the layered structure of PANI(DBSA)_0.5 was still present but became shorter in the polyblend because of the presence of AF(DBSA)_1.0. Solid‐state ¹³C NMR spectra revealed that the reduced conjugation length was derived from the interaction of alkyl groups between HDBSA, complexed DBSA, and dopant DBSAs. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3116–3125, 2005     

Facile green strategy for micro/nano structured conducting polyaniline‐clay nanocomposite via template polymerization using amphiphilic dopant, 3‐pentadecyl phenol 4‐sulphonic acid

Novel self‐assembled nano/microstructured conducting PANICN was prepared by in situ intercalative emulsion polymerization of aniline in aqueous dispersion of clay using bifunctional amphiphilic dopant, 3‐pentadecyl phenol‐4‐sulphonic acid (PDPSA) derivable from renewable resource. X‐ray diffraction and scanning electron microscopy (SEM) studies revealed the formation of monolayer of protonated PANI intercalated nanoclays with template polymerized self‐assembled micro/nanostructured protonated PANI. Nano/micro structured PANIs were formed by the supra molecular self‐assembling of the inter‐chain hydrogen bonding, inter‐plane phenyl stacking and electrostatic layer by layer self‐assembling (ELBS) between polarized alkyl chains present dopant anions and were manifested using fourier transform infra red spectroscopy and differential scanning calorimetry. On the basis of the results, structure‐directing effect of ‘anilinium salt micelle’ was schematically illustrated in this article. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2664–2673, 2007