Properties of a carbon filled cyclic olefin copolymer

This article investigates electrical conductivity and rheological aspects of cyclic olefin copolymer (COC) composites containing both carbon fiber (CF) and carbon black (CB) at various concentrations. The different formulations of carbon filled COC were compression molded in such a manner that the formed circular sheets exhibited preferred in‐plane filler orientation. Through‐plane and in‐plane conductivity were measured by 2‐probe and 4‐probe methods, respectively, while an ARES rheometer in dynamic mode was employed to measure the storage modulus and complex viscosity. It was found that formulations with CF:CB ratios around 3 and where the CB content was close or below its critical percolation concentration resulted in higher electrical conductivity while maintaining the viscosity of the composite at a level acceptable for polymer processing machinery. For those composites containing both fillers, collaborative associations between the CB and CF fillers were found in the established percolating network structure, producing measured conductivities which exceeded the estimated values by the additive rule by up to sixfold. An empirical expression to handle hybrid filler systems is proposed in this work based on the standard percolation model. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1808–1820, 2007     

Volume‐exclusion effects in polyethylene blends filled with carbon black,graphite, or carbon fiber

Conductive polymer composites possessing a low percolation‐threshold concentration as a result of double percolation of a conductive filler and its host phase in an immiscible polymer blend afford a desirable alternative to conventional composites. In this work, blends of high‐density polyethylene (HDPE) and ultrahigh molecular weight polyethylene (UHMWPE) were used to produce ternary composites containing either carbon black (CB), graphite (G), or carbon fiber (CF). Blend composition had a synergistic effect on electrical conductivity, with pronounced conductivity maxima observed at about 70–80 wt % UHMWPE in the CB and G composites. A much broader maximum occurred at about 25 wt % UHMWPE in composites prepared with CF. Optical and electron microscopies were used to ascertain the extent to which the polymers, and hence filler particles, are segregated. Differential scanning calorimetry of the composites confirmed that the constituent polymers are indistinguishable in terms of their thermal signatures and virtually unaffected by the presence of any of the fillers examined here. Dynamic mechanical analysis revealed that CF imparts the greatest stiffness and thermal stability to the composites. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1013–1023, 2002     

Positive‐temperature‐coefficient/negative‐temperature‐coefficient effect of low‐density polyethylene filled with a mixture of carbon black and carbon fiber

Low‐density polyethylene (LDPE) filled with carbon black (CB) and carbon fiber (CF) composites were prepared by a conventional melt‐mixing method. The effects of a mixture of CB and CF on the positive‐temperature‐coefficient (PTC) effect and the negative‐temperature‐coefficient (NTC) effect, as well as the percolation threshold, were examined in detail. A synergy effect between CB and CF occurred, in that continuous conductive pathways formed within the CB/CF‐filled composite. The percolation threshold was moved to a reduced filler content with the addition of CF to an LDPE/CB composite. A model was proposed to explain the difference in the PTC behavior of composites containing CB and CF and composites containing only CB or CF. In addition, the NTC effect was weakened with a mixture of CB and CF, and a relatively small radiation dose was required to eliminate the NTC phenomenon in LDPE/CB/CF composites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3094–3101, 2003     

Effects of thermal volume expansion on positive temperature coefficient effect for carbon black filled polymer composites

Polymeric positive temperature coefficient (PTC) materials have been prepared by incorporating carbon black (CB) into two different polymer matrices, crystalline high density polyethylene (HDPE) and amorphous polystyrene (PS). The effects of thermal volume expansion on the electrical properties of conductive polymer composites were studied. The volume fraction of conductive particles behaves like a switch from insulator to conductor in the polymeric PTC composite. Our mathematical model and experimental model have proved that the abrupt resistivity increase at PTC transition range and at the percolation curve close to the critical volume fraction for both polymeric PTC composites have the same conductive mechanism. The thermal expansion is one of the key factors responsible for the PTC effect and can be seen by comparing the PTC transition curves from model predictions and experiment. Furthermore, the model predicts PTC curves of CB/PS composite more successfully than it does for the CB/HDPE composite, and the reasons for this are also discussed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3078–3083, 2007     

Charge transport properties in carbon black/polymer composites

The charge transport properties of polymer matrix–carbon black composites are investigated in this study. Direct current conductivity is examined with varying parameters: the temperature and the conductive filler content. Conductivity data are analyzed by means of percolation theory, and both percolation threshold and critical exponent are determined at each of the examined temperatures. The temperature dependence of conductivity and the agreement of experimental results with the variable range hopping model reveal hopping conduction as the predominant transport mechanism, below and in the vicinity of the critical concentration of carbon black particles. At higher concentrations, the contribution of hopping transport to the overall conductivity is reduced and a balance between hopping and conduction via geometrical contact occurs. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2535–2545, 2007     

Electrical properties of carbon black‐filled polymer composites

This work deals with the dielectric properties of conductive composite materials, which consist of thermoplastic polypropylene (PP) matrix filled with carbon black (CB). The CB concentration was systematically varied in a wide range. Our main interest is focused on the investigation of electrical conductivity mechanism and related percolation phenomena in these materials. To study the electrical and dielectric properties of composites we used broadband ac dielectric relaxation spectroscopy (DRS) techniques in a wide temperature range. By measurements of complex dielectric permittivity, ϵ*, the dependence of ac conductivity, σ_ac, and dc conductivity, σ_dc, on the frequency, the temperature and the concentration of the conductive filler was investigated. The behavior of this system is described by means of percolation theory. The percolation threshold, P_C, value was calculated to be 6.2 wt.% CB. Both, dielectric constant and dc conductivity follow power‐law behavior, yielding values for the critical exponents, which are in good agreement with the theoretical ones. Indications for tunneling effect in the charge carriers transport through the composites are presented. The temperature dependence of dc conductivity gives evidence for the presence of positive temperature coefficient (PTC) effect.     

Preparation and electromagnetic interference shielding characteristics of novel carbon‐nanotube/siloxane/poly‐(urea urethane) nanocomposites

Poly(urea urethane) (PUU) with a poly(dimethylsiloxane) soft segment was synthesized. Different types of conductive fillers—carbon nanotube (CNT), silver‐coated carbon nanotube (CNT–Ag), and nickel‐coated carbon nanotube (CNT–Ni)—were blended with PUU to form partially conductive polymer composites. The results showed that highly conductive metals could improve the conductivity of CNTs significantly. When the filler contents were 3, 4, and 5 parts per hundred parts of resin (phr), the PUU/CNT composites possessed electromagnetic interference shielding effectiveness (SE) at 8.5, 28.4, and 26.0 dB as the electromagnetic wave frequencies were 12.3, 16.2, and 15.9 GHz, respectively. SE of the composites that contained CNT–Ni and CNT–Ag increased with the filler loading. At the same modified‐CNT loading, the CNT–Ni‐filled composites had a higher SE than those filled with CNT–Ag. Tensile stresses ranged from 5.7 to 15.6 MPa (a 177.3% increase) when the CNT concentration reached 8 phr. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 345–358, 2005     

Reduced percolation thresholds of immiscible conductive blends

The DC conductivity of polymer blends composed of poly(ethylene‐co‐vinyl acetate) (EVA) and high density polyethylene (HDPE), where a conductive carbon black (CB) had been preferentially blended into the HDPE, were investigated to establish the percolation characteristics. The blends exhibited reduced percolation thresholds and enhanced conductivities above that of the individually carbon filled HDPE and EVA. The percolation threshold of the EVA/HDPE/CB composites was between 3.6 and 4.2 wt % carbon black, where the volume resistivity changed by 8 orders of magnitude. This threshold is at a significantly lower carbon content than the individually filled HDPE or EVA. At a carbon black loading of 4.8 wt %, the EVA/HDPE/CB composite exhibits a volume resistivity which is approximately 14 and 11 orders of magnitude lower than the HDPE/CB and EVA/CB systems, respectively, at the same level of incorporated carbon black. The dielectric response of the ternary composites, at a temperature of 23°C and frequency of 1 kHz, exhibited an abrupt increase of ca. 252% at a carbon concentration of 4.8 wt %, suggesting that the percolation threshold is somewhat higher than the range predicted from DC conductivity measurements. Percolating composites with increasing levels of carbon black exhibit significantly greater relative permittivity and dielectric loss factors, with the composite containing 6 wt % of carbon black having a value of ϵ′ ≈ 79 and ϵ″ ≈ 14. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1899–1910, 1999     

聚乙烯炭黑复合材料导电逾渗的蒙脱卡罗法研究

众所周知,在聚合物中加入导电粒子后可以制成导电复合材料,但是加入的导电组分的体积分数必须超过某个临界值.在这方面研究最多的体系就是聚乙烯-炭黑复合材料[1,2].当炭黑的体积分数低于该临界值时,复合材料的电导率极低.     

Dynamic percolation in highly oriented conductive networks formed with different carbon nanofillers

Dynamic percolation in highly oriented conductive networks formed with different carbon nanofillers is investigated during disorientation upon annealing. Conductive networks are constructed by solid-state drawing, subsequent annealing, and using fillers with different dimensions (multiwalled carbon nanotubes (MWCNTs) and carbon black (CB)) in a bicomponent tape. Interestingly, it is observed that a less entangled network work is formed by mixed filler containing CB; consequently, this result in an accelerated dynamic percolation process and reduced activation energy of such process. Three different analytical approaches have been utilized to analyze this interesting behavior. It is concluded that the dynamic percolation process in highly oriented conductive polymer composites filled with MWCNTs can indeed be accelerated by the addition of CB, since less entangled networks are formed in a hybrid filler system compared with MWCNTs alone.     

Electrical Percolation of Carbon Black Filled Poly （ethylene oxide） Composites in Relation to the Matrix Morphology

The present work studies the electrical conduction performance of carbon blaak (CB) filled poly(ethylene oxide) (PEO) composites. The addition of CB leads to reduced matrix crystallinity as the fillers which are partly situated inside the lamellae and hinder the growth of PEO crystallites. As a result, the electrical percolation behavior is related with the matrix morphology.     

Estimation of the agglomeration structure for conductive particles and fiber‐filled high‐density polyethylene through dynamic rheological measurements

A study on the correlation between electrical percolation and viscoelastic percolation for carbon black (CB) and carbon fiber (CF) filled high‐density polyethylene (HDPE) conductive composites was carried out through an examination of the filler concentration (?) dependence of the volume resistivity (ρ) and dynamic viscoelastic functions. For CB/HDPE composites, when ? was higher than the modulus percolation threshold (?_G ～ 15 vol %), the dynamic storage modulus (G′) reached a plateau at low frequencies. The relationship between ρ and the normalized dynamic storage modulus (G_c^′/G_p^′, where G_c^′ and G_p^′ are the dynamic storage moduli of the composites and the polymer matrix, respectively) was studied. When ? approached a critical value (?_r), a characteristic change in G_c^′/G_p^′ appeared. The critical value (G_c^′/G^′_p)c was 9.80, and the corresponding ?_r value was 10 vol %. There also existed a ? dependence of the dynamic loss tangent (tan δ) and a peak in a plot of tan δ versus the frequency when ? approached a loss‐angle percolation (?_δ = 9 vol %). With parameter K substituted for A, a modified Kerner–Nielson equation was obtained and used to analyze the formation of the network structure. The viscoelastic percolation for CB/HDPE composites could be verified on the basis of the modified equation, whereas no similar percolation was found for CF/HDPE composites. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1199–1205, 2004     

Blends of carbon blacks and multiwall carbon nanotubes as reinforcing fillers for hydrocarbon rubbers

The reinforcement of a styrene‐butadiene rubber (SBR) by single fillers—carbon black (CB) or multiwall carbon nanotubes (MWNTs)—or by mixtures of CB and MWNTs, is investigated. The morphologies, mechanical and electrical properties of the composites, are analyzed. A significant improvement in the tensile properties is observed for samples containing a dual phase. Using atomic force (AFM) and transmission electron (TEM) microscopies, we demonstrate that the double loading improves the dispersion of the nanotubes in SBR. Electrical measurements show lower resistivity and a lower percolation threshhold for composites containing blends of fillers, which provides further evidence of better dispersion. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 46: 1939–1951, 2008     

Relationship between electrical resistivity and particle dispersion state for carbon black filled poly (ethylene-<Emphasis Type="Italic">co</Emphasis>-vinyl acetate)/poly (<Emphasis Type="SmallCaps">L</Emphasis>-lactic acid) blend

It is known that the electrical volume resistivity of insulating polymers filled with conductive fillers suddenly decreases at a certain content of filler. This phenomenon is called percolation. Therefore, it is known that controlling resistivity in the semi-conductive region for carbon black (CB) filled composites is very difficult. When poly (ethylene-co-vinyl acetate) (EVA) is used as a matrix, the percolation curve becomes gradual because CB particles disperse well in EVA. In this study, the relationship between the dispersion state of CB particles and electrical resistivity for EVA/poly (L-lactic acid) (PLLA) filled with CB composite was investigated. The apparent phase separation was seen in the SEM photograph. It was predicted that the CB particles located into the EVA phase in the light of thermodynamical consideration, which was estimated from the wetting coefficient between polymer matrix and CB particles. The total surface area per unit mass of dispersed CB particles in the polymer blend matrix was estimated from small-angle X-ray scattering and the volume resistivity decreased with increasing CB content. The values of the surface area of CB particles in CB filled EVA/PLLA (25/75 wt%) and EVA/PLLA (50/50 wt%) polymer blends showed a value similar to that of the CB filled EVA single polymer matrix. In electrical volume resistivity measurement, moreover, the slopes of percolation curves of EVA/PLLA (25/75 wt%) and EVA/PLLA (50/50 wt%) filled with CB composite are similar to that of EVA single polymer filled with CB composite. As a result, it was found that CB particles selectively locate in the EVA phase, and then the particle forms conductive networks similar to the networks in the case of EVA single polymer used as a matrix.     

Sensing of liquids by electrically conductive immiscible polypropylene/thermoplastic polyurethane blends containing carbon black

Immiscible polymer blends based on polypropylene/thermoplastic polyurethane (PP/TPU) are interesting host multiphase systems for the incorporation of low concentrations of conductive carbon black (CB) particles. The enhancement of conductivity (and the lower critical CB content for percolation) in the PP/TPU blend is achieved via double percolation, that is, structural and electrical. The CB particles form chainlike network structures within the TPU phase, which exhibit phase continuity of elongated particles within the PP matrix. Moreover, scanning electron microscopy and dynamic mechanical thermal analysis studies indicated that the incorporation of CB particles into the PP/TPU blend has a “compatibilizing” effect, resulting in an enhanced interaction between the two polymers. Extruded PP/TPU/CB filaments produced by a capillary rheometer process at various shear rates were examined as sensing materials for a homologous series of alcohols, that is, methanol, ethanol, and 1‐propanol. All filaments displayed increasing resistance upon exposure to the various alcohols combined with excellent reproducibility and recovery behavior. An attempt is made to identify the dominant mechanisms controlling the sensing process in a CB‐containing immiscible polymer blend characterized by a double‐continuity structure. The interphase region, its quantity, and continuity played a significant role in the liquid‐transport process. Blend composition, filaments' extrusion temperature, and production shear rate level were considered as significant parameters determining the structure and the resultant sensing properties. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1428–1440, 2003     

聚乙烯/炭黑复合材料导电体系的结构形态

将导电填料（例如炭黑）加入绝缘的聚合物基体即得到导电复合材料,两组混全物的电阻率随导电填料体积分数的变化而改变,电阻率与导电填料体积分数的关系称为渗流曲线,可分为三个主要区域：低导电填料含量区域,复合材料的电阻率很大,聚合物的电阻率占主导;渗流区域,导电填料含量少量的增加会引起复合材料电阻率很大的提高;高导电填料区域,复合材料电阻率很大的提高;高导电填料区域,复合材料电阻率主要由导电填料的电阻率决定,对于导电复合材料已有大量的实验和理论工作来解释导电复合材料已有大量的实验和理论工作来解释导电填料含量和复合材料各组分的形貌对电性能的影响,其中有效介质普适方程（GEM方程）已经对大量的渗流曲线进行了精确的拟合。聚乙烯／炭黑复合材料中由于炭黑的大量分布很难观测其微观形貌,本文对不同辐照交联程度和不同环境温度下聚乙烯／炭黑复合材料的渗流曲线进行分析,试图找出GEM方程各参数与复合材料各组分形貌的关系,为导电复合材料的设计和制备提供理论基础。     

Viscoelastic properties of ionic polymer composites reinforced by soy protein isolate

Both linear and nonlinear viscoelastic properties of ionic polymer composites reinforced by soy protein isolate (SPI) were studied. Viscoelastic properties were related to the aggregate structure of fillers. The aggregate structure of SPI is consisted of submicron size of globule protein particles that form an open aggregate structure. SPI and carbon black (CB) aggregates characterized by scanning electron microscope and particle size analyzer indicate that CB aggregates have a smaller primary particle and aggregate size than SPI aggregates, but the SPI composites have a slightly greater elastic modulus in the linear viscoelastic region than the CB composites. The composite containing 3–40 wt % of SPI has a transition in the shear elastic modulus between 6 and 8 vol % filler, indicating a percolation threshold. CB composites also showed a modulus transition at <6 vol %. The change of fractional free volume with filler concentration as estimated from WLF fit of frequency shift factor also supports the existence of a percolation threshold. Nonlinear viscoelastic properties of filler, matrix, and composites suggested that the filler‐immobilized rubber network generated a G′ maximum in the modulus‐strain curves and the SPI formed a stronger filler network than the CB in these composites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3503–3518, 2005     

Carbon black‐filled polyolefins as positive temperature coefficient materials: The effect of in situ grafting during melt compounding

For the production of polymer‐based conducting composites serving as positive temperature coefficient (PTC) materials with lower room‐temperature resistivity and sufficiently high PTC intensity, carbon black has been pretreated with acrylic acid and some initiator and then melt‐mixed with low‐density polyethylene. Because of the in situ formation of covalent bonding at the filler/matrix interface, the distribution status and thermally induced displacement habit of the conductive fillers have changed accordingly. As a result, the electrical performance of the composites can be tailored as desired. The amount of acrylic acid and the treatment sequence of carbon black exert an important influence on the effectiveness of the modification. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 127–134, 2003     

Ethylene–acrylic acid copolymer induced electrical conductivity improvements and dynamic rheological behavior changes of polypropylene/carbon black composites

The experimental data reveal that the addition of ethylene–acrylic acid copolymer (EAA) into carbon black (CB)/polypropylene (PP) composites can improve the electrical conductivity of CB/PP composites by two to six orders of magnitude at a comparatively low CB content (φ), and when φ = 2.5 vol %, 60/40 of PP/EAA is an optimum for electrical conductivity improvement. The dynamic rheological data show that with increasing φ there are apparent rheological percolations for CB/PP composites. A modified Kerner–Nielson equation can be used to describe the correlation between electrical percolation and dynamic viscoelastic percolation. The addition of EAA into CB/PP composites leads to apparent changes in dynamic rheological behaviors. When φ = 2.5 vol %, a rheological percolation appears in CB/PP/EAA (CPE) composites with increasing EAA content. The similar rheological behaviors correspond to the similar morphological structures for CPE composites with φ = 5.0 vol %. The appearance of bumps in the van‐Gurp–Palmen plots corresponds to the formation of network structure in CB/PP and CPE composites, and the more perfect the networks, the higher the amplitude of the bumps. All data indicate that the van‐Gurp–Palmen plot is sensitive to the formation of filler particle networks or cocontinuous phase which spans the whole composite. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1762–1771, 2009     

炭黑填充聚甲基乙烯基硅氧烷硫化胶的阻温特性与电阻弛豫

研究了炭黑填充硅橡胶硫化胶的热循环以及热处理过程中的导电行为,发现在热循环中阻温关系曲线逐渐向低电阻方向移动,而在恒温下发生电阻弛豫现象;分析了硫化胶的导电机制,讨论了阻温关系发生移动的原因.