Study on the formation mechanism of isoniazid crystal defects and defect elimination strategy based on ultrasound

In crystallization, crystal growth defects may reduce the strength and purity of crystals, which are not welcomed in the industry. Herein, isoniazid (INH) crystals were chosen as an example to investigate the formation of crystal defects at the molecular scale by combining experiments and molecular dynamics simulations. It was found that the strong interaction between the solvent and the crystal surface, high temperature, small stirring rate, and low supersaturation can lead to more pronounced crystal defects. The bulk severity of INH crystal defects was reflected by N₂ adsorption–desorption measurement. Besides, the single-crystal growth experiments manifested the rough growth mechanism for the (1 1 0) surface in the axial direction and the stepwise growth mechanism for the (0 0 2) surface in the radial direction. For the (1 1 0) surface, cavities occurred under the condition where the growth rate of the crystal edges and corners was greater than that of the surface center due to the starvation phenomenon of diffusion. While for the (0 0 2) surface, when the solvent removal rate was lower than the solute insertion rate, liquid inclusions were formed, which was verified by Raman microscopy. Furthermore, the ultrasonic strategy was successfully proposed to eliminate INH crystal defects and prepare perfect INH crystals. Moreover, the mechanism of ultrasound to reduce the crystal defect was proposed. We believe this work can provide insights into the design and preparation of defect-free crystals in crystallization.     

HNBP和PYX两种耐热含能材料结晶形貌的理论研究

本文应用分子动力学模拟方法(MD),采用附着能模型预测了2,2′,4,4′,6,6′-六硝基二联苯(HNBP)和2,6-二苦胺基-3,5-二硝基吡啶(PYX)两种耐热含能材料的真空形貌,计算了二甲基亚砜(DMSO)溶剂作用下两种耐热含能材料的晶面层与溶剂层的相互作用能,修正了附着能,预测了DMSO溶剂作用于HNBP和PYX的晶体形貌.计算结果表明, HNBP晶体真空形貌的主要晶面为(0 0 1)、(0 1 0)、(0 1-1)、(1-1 0)和(1 0 0), PYX晶体真空形貌的主要晶面为(0 1 1)、(1 0 1)、(1 1 0)和(0 2 0). DMSO溶剂与两种耐热含能材料各个晶面都呈吸引作用. DMSO溶剂作用后所预测的HNBP晶体形貌为扁平长方体,纵横比为2.397. DMSO溶剂作用后所预测的PYX晶体形貌为棱柱状,纵横比为1.838.     

Controllable preparation and disorder-dependent photoluminescence of morphologically different C60 microcrystals

Different C₆₀ crystals were synthesized by precipitation from a mixture of the good solvent m-xylene and the poor solvent isopropyl alcohol. The samples were characterized by scanning electron microscopy (SEM), Raman spectroscopy, thermogravimetric analysis, and high resolution transmission electron microscope (HRTEM). We found that the morphologies and sizes of the samples could be controlled by adjusting the volume ratio between the good and poor solvents. Especially, an unexpected short flower column-like crystal was synthesized at low ratios (from 1:6 to 1:12). Room temperature photoluminescence (PL) and HRTEM studies of the C₆₀ crystal samples reveal that the PL efficiency of the crystals decreases with increasing crystalline order and that the disordered C₆₀ crystals synthesized at the ratio of 1:2 show 10 times higher PL efficiency than that of pristine C₆₀. The mechanism of the growth process of these C₆₀ crystals was also studied by replacing the good solvents m-xylene with toluene and mesitylene.     

A phase-field/Monte-Carlo model describing organic crystal growth from solution

In this paper work we present a phase-field/Monte-Carlo hybrid algorithm for the simulation of solutal growth of organic crystals. The algorithm is subsequently used for an investigation of diffusion effects on the growth mechanisms. This method combines a two-scale phase-field model of the liquid phase epitaxial growth and a Monte-Carlo algorithm of the 2D nucleation and thus is faster than previous purely Monte Carlo simulations of crystal growth. The inclusion of supersaturation and diffusion in the method allows the study of crystal growth under various growth conditions. Parameters used in the hybrid algorithm are bound to the energetic parameters of crystal faces, which can be estimated from a detailed study of the actual crystal structure based on a connected nets analysis, which allows the prediction of the shape and morphology of real crystals. The study of the diffusion effect is carried out based on an example of a hydroquinone crystal, which grows from the water solution at various supersaturations. The dependencies of the growth rate and the nucleation rate on the supersaturation indicate the change of the growth mechanism from spiral growth to 2D nucleation. The difference in the growth rate for various faces is in agreement with the crystal morphologies derived from the attachment energy method and observed experimentally. The main result of the simulation is the evaluation of engineering limits for choosing appropriate external process conditions.     

Crystal growth and luminescence properties of CuI single crystals

Recently, much attention has been attached to the material of cuprous iodide (CuI) single crystals. In this paper, a detailed study of the variation in the nucleation density and the growth of CuI crystals in silica gel as a function of the concentration of feed solution, pH of gel, gel aging time, growth temperature and volume of the feed solution is presented. The optimum conditions for growth of large size CuI single crystals in gel are: pH 5, concentration of complex 0.244 M, gel aging 72 h, temperature 45 °C. A simple procedure for increasing the size of the crystals is adopted and the CuI single crystal with the size of 4 mm³ is obtained. Also, the photoluminescence (PL) spectrum of as-grown CuI crystals in silica gel is evaluated by comparing its PL spectra with that of CuI crystals grown by solvent evaporation method. The results could provide a useful clue to further improve the properties of CuI single crystals.     

Ultrasound-assisted solution crystallization of fotagliptin benzoate: Process intensification and crystal product optimization

The ultrasound-assisted crystallization process has promising potentials for improving process efficiency and modifying crystalline product properties. In this work, the crystallization process of fotagliptin benzoate methanol solvate (FBMS) was investigated to improve powder properties and downstream desolvation/drying performance. The direct cooling/antisolvent crystallization process was conducted and then optimized with the assistance of ultrasonic irradiation and seeding strategy. Direct cooling/antisolvent crystallization and seeding crystallization processes resulted in needle-like crystals which are undesirable for downstream processing. In contrast, the ultrasound-assisted crystallization process produced rod-like crystals and reduced the crystal size to facilitate the desolvation of FBMS. The metastable zone width (MSZW), induction time, crystal size, morphology, and process yield were studied comprehensively. The results showed that both the seeding and ultrasound-assisted crystallization process (without seeds) can improve the process yield and the ultrasound could effectively reduce the crystal size, narrow the MSZW, and shorten the induction time. Through comparing the drying dynamics of the FBMS, the small rod-shaped crystals with a mean size of 9.6 μm produced by ultrasonic irradiation can be completely desolvated within 20 h, while the desolvation time of long needle crystals with an average size of about 157 μm obtained by direct cooling/antisolvent crystallization and seeding crystallization processes is more than 80 h. Thus the crystal size and morphology were found to be the key factors affecting the desolvation kinetics and the smaller size produced by using ultrasound can benefit the intensification of the drying process. Overall, the ultrasound-assisted crystallization showed a full improvement including crystal properties and process efficiency during the preparation of fotagliptin benzoate desolvated crystals.     

Microwave-assisted synthesis of flower-like and leaf-like CuO nanostructures via room-temperature ionic liquids

Flower-like and leaf-like cupric oxide (CuO) single-crystal nanostructures have been successfully synthesized using ionic liquid 1-octyl-3-methylimidazolium trifluoroacetate ([Omim]TA) under the microwave-assisted approach. By controlling the concentration of [Omim]TA and reaction temperature, shape transformation of CuO nanostructures could be achieved in a short period of time. The results indicate that ionic liquid [Omim]TA plays an important role in the formation of different morphologies of CuO crystals. The crystal structure and morphology of products were characterized by X-ray powder diffraction (XRD), infrared spectrum (IR), scanning electron microscope (SEM), transmission electron microscopy (TEM), and selected-area electron diffraction (SAED). A possible mechanism for CuO nanostructure was proposed. In addition, UV-vis spectroscopy was employed to estimate the band gap energies of CuO crystals.     

Growth morphology of {1 0 1} surfaces of l-arginine trifluoroacetate crystals investigated by AFM

Surface morphology of {1 0 1} surfaces of l-arginine trifluoroacetate (LATF) crystals have been investigated by atomic force microscopy (AFM). The dominant growth mechanism of the LATF crystals is the formation and expansion of dislocation spirals. Rectangular dislocation growth hillocks oriented with their longer sides in the [0 1 0] direction, which indicates the fast growth along this direction. Apart from that, typical step morphologies are presented and discussed on the basis of the observations.     

CRYSTAL GROWTH OF ISOTACTIC POLYSTYRENE IN ULTRATHIN FILMS: FILM THICKNESS DEPENDENCE

The film thickness dependence of crystal growth is investigated for isotactic polystyrene (it-PS) in thin films for thicknesses from 20 down to 4 nm. The single crystals of it-PS grown at 180°C in the ultrathin films show a morphology typical of diffusion-controlled growth: dense branching morphology and fractal seaweed. The characteristic length of the morphology, i.e., the width of the branch, increases with decreasing film thickness. The thickness dependence of the crystal growth rate shows a crossover around the lamellar thickness of 8 nm. The thickness dependences of the growth rate and morphology are discussed in terms of the diffusion of chain molecules in thin films.     

Effect of pure and mixed solvents on the solubility, crystal growth and morphology of ethyl p-dimethylamino benzoate (EDMAB): An organic nonlinear optical material

The effects of pure and mixed solvents of ethanol and acetone on solubility, nucleation and growth of ethyl p-dimethylamino benzoate (EDMAB) were investigated. It was found that solubility of EDMAB increased as the volume ratio of acetone increased in the mixed solvent. Growth experiments were performed at 32 °C using pure and mixed solvents with different volume ratios of ethanol and acetone. Bulk single crystals of EDMAB were grown-in the experiment conducted using mixed solvent of 25% acetone and 75% of ethanol, whereas thin platelet crystal of EDMAB was obtained in the experiment conducted using pure ethanol. The acetone rich system resulted in uncontrolled nucleation with large number of tiny crystals, possibly due to high vapor pressure of acetone. The grown crystals were subjected to various analytical studies such as powder X-ray diffraction, Vickers microhardness, dielectric studies as a function of frequency and optical transmission and the powder Kurtz method.     

Preparation of nanoparticles of poorly water-soluble antioxidant curcumin by antisolvent precipitation methods

The objective of this study was to enhance the solubility and dissolution rate of a poorly water-soluble antioxidant, curcumin, by fabricating its nanoparticles with two methods: antisolvent precipitation with a syringe pump (APSP) and evaporative precipitation of nanosuspension (EPN). For APSP, process parameters like flow rate, stirring speed, solvent to antisolvent (SAS) ratio, and drug concentration were investigated to obtain the smallest particle size. For EPN, factors like drug concentration and the SAS ratio were examined. The effects of these process parameters on the supersaturation, nucleation, and growth rate were studied and optimized to obtain the smallest particle size of curcumin by both the methods. The average particle size of the original drug was about 10–12 μm and it was decreased to a mean diameter of 330 nm for the APSP method and to 150 nm for the EPN method. Overall, decreasing the drug concentration or increasing the flow rate, stirring rate, and antisolvent amount resulted in smaller particle sizes. Differential scanning calorimetry studies suggested lower crystallinity of curcumin particles fabricated. The solubility and dissolution rates of the prepared curcumin particles were significantly higher than those the original curcumin. The antioxidant activity, studied by the DPPH free radical-scavenging assay, was greater for the curcumin nanoparticles than the original curcumin. This study demonstrated that both the methods can successfully prepare curcumin into submicro to nanoparticles. However, drug particles prepared by EPN were smaller than those by APSP and hence, showed the slightly better solubility, dissolution rate, and antioxidant activity than the latter.     

Polymer-mediated and ultrasound-assisted crystallization of ropivacaine: Crystal growth and morphology modulation

The objective of this research was to modify the crystal shape and size of poorly water-soluble drug ropivacaine, and to reveal the effects of polymeric additive and ultrasound on crystal nucleation and growth. Ropivacaine often grow as needle-like crystals extended along the a-axis and the shape was hardly controllable by altering solvent types and operating conditions for the crystallization process. We found that ropivacaine crystallized as block-like crystals when polyvinylpyrrolidone (PVP) was used. The control over crystal morphology by the additive was related to crystallization temperature, solute concentration, additive concentration, and molecular weight. SEM and AFM analyses were performed providing insights into crystal growth pattern and cavities on the surface induced by the polymeric additive. In ultrasound-assisted crystallization, the impacts of ultrasonic time, ultrasonic power, and additive concentration were investigated. The particles precipitated at extended ultrasonic time exhibited plate-like crystals with shorter aspect ratio. Combined use of polymeric additive and ultrasound led to rice-shaped crystals, which the average particle size was further decreased. The induction time measurement and single crystal growth experiments were carried out. The results suggested that PVP worked as strong nucleation and growth inhibitor. Molecular dynamics simulation was performed to explore the action mechanism of the polymer. The interaction energies between PVP and crystal faces were calculated, and mobility of the additive with different chain length in crystal-solution system was evaluated by mean square displacement. Based on the study, a possible mechanism for the morphological evolution of ropivacaine crystals assisted by PVP and ultrasound was proposed.     

Unique crystal growth with crystal axis rotation in multi-ferroic β′-(Sm,Gd)2(MoO4)3 narrow lines patterned by lasers in glass

The morphology and orientation of multi-ferroic β′-(Sm,Gd)₂(MoO₄)₃ crystals in the lines patterned by laser irradiations in 3Sm₂O₃–18.25Gd₂O₃–63.75MoO₃–15B₂O₃ (mol%) glass were examined using transmission electron microscope (TEM) observations in order to clarify the origin of the appearance of periodic birefringence in an atomic-scale level. The crystallographic direction of crystals in the lines was determined from selected area electron diffraction (SAED) patterns in TEM observations, and it was demonstrated that a gradual rotation of crystallographic axes takes place along the crystal growth direction (laser scanning direction). The unique crystal growth with a spiral-like rotation of the crystallographic axes is due to the gradual rotation of (MoO₄)²⁻ tetrahedral units in β′-(Sm,Gd)₂(MoO₄)₃ crystals. The laser-induced crystallization, in which the region and direction of crystal growth are restricted artificially to a narrow space, provides a new crystal growth engineering.     

Dispersity and growth kinetics of K<Subscript>2</Subscript>SO<Subscript>4</Subscript> crystals in drops of an evaporating solution

Growth of K₂SO₄ crystals is studied in solution drops that have different initial heights and evaporate in different times. The dependences of the crystal size on the crystal growth time are obtained. The following three crystal growth modes are detected: rapid crystal growth in a supersaturated solution, a stop in the growth as a result of complete removal of supersaturation, and slow growth at a quasi-equilibrium solution concentration. The dispersities of the crystals that are retained at the bottom of the drop after complete evaporation of the solvent are calculated. A linear relation between the crystal dispersity and the reciprocal crystal growth time is revealed. The dispersity of K₂SO₄ crystals and the dispersity of the solid-solution dendrites in aluminum alloys are found to exhibit the same character of their dependences on the reciprocal crystal growth time.     

Crystallization of potash alum: effect of power ultrasound.

The influence of power ultrasound on the crystallization of potash alum was investigated. Experiments have been carried out in a batch stirred vessel. It was found that ultrasonic waves decrease the supersaturation limits and modify the morphology of the crystals produced. The average crystal size decreases with an increase of ultrasonic power. To investigate also the action of ultrasound on already existing crystals, crystals produced in silent conditions were suspended in saturated potash alum solution at various ultrasonic powers. The results show that ultrasound has also an abrasive effect on potash alum crystals for high power inputs.     

Synthesis of monodisperse spherical AgNPs by ultrasound-intensified Lee-Meisel method,and quick evaluation via machine learning

Due to the high reactivity of Ag⁺ and uncontrolled growth process, the AgNPs produced by conventional Lee-Meisel method always exhibited larger particle size (30–200 nm) and polydisperse morphology (including spherical, triangular, and rod-like shape). An ultrasound-intensified Lee-Meisel (UILM) method is developed in this study to environmental-friendly and controllable synthesize monodisperse spherical AgNPs (~3.7 nm). Effects of Ag:citrate ratio (1:3 or 5:4), ultrasound power (300 to 1200 W) and reaction time (4 to 24 min) on the physical–chemical properties of AgNPs are investigated systematically. The transmission electron microscope (TEM) images, UV–Vis spectra, average particle size, zeta potential and pH value all demonstrate that crystallization and digestive ripening processes are facilitated in the presence of ultrasound irradiation. Therefore, both chemical reaction rate and mass transfer rate are enhanced to accelerate primary nucleation and inhibit uncontrolled particle growth, leading to the formation of monodisperse spherical AgNPs. Moreover, a machine learning approach - Decision Tree Regressor in conjunction with Shapley value analysis reveal the concentration of reactants is a more important feature affecting the particle.     

High-quality single crystals for neutron experiments

To make headway on any problem in physics, high-quality single crystals are required. In this talk, special emphasis will be placed on the crystal growth of various oxides (superconductors and magnetic materials), borides and carbides using the image furnaces at Warwick. The floating zone method of crystal growth used in these furnaces produces crystals of superior quality, circumventing many of the problems associated with, for example, flux growth from the melt. This method enables the growth of large volumes of crystal, a prerequisite especially for experiments using neutron beams. Some examples of experimental results from crystals grown at Warwick, selected from numerous in-house studies and our collaborative research projects with other UK and international groups will be discussed.      

Growth and physical properties of an organic crystal for NLO applications: Guanidinium phenyl arsonate (GPA)

Single crystals of organic material guanidinium phenyl arsonate (GPA) of size 28 × 14 × 10 mm³ were grown from propanol–water mixed solvent by slow solvent evaporation technique. The crystal belongs to monoclinic system with noncentrosymmetric space group Cc. The lattice parameter values of GPA crystals are a = 18.453 Å, b = 7.609 Å, c = 12.592 Å and β = 121.856°. The grown crystal was subjected to X-ray diffraction (XRD) study to identify its morphology and structure. Chemical etching study using propanol–water as etchant reveals the mechanism of growth. The formation of synthesized compound was confirmed by Fourier transform infrared (FT-IR) spectroscopy analysis. Optical transmittance and second harmonic generation (SHG) of the grown crystals were studied by UV–vis–NIR spectrum and Kurtz powder technique respectively. The transmittance of GPA has been used to calculate the refractive index ‘n’ and the extinction coefficient ‘k’. The laser induced surface damage threshold for the grown crystal was determined using Nd:YAG laser. The mechanical behavior of GPA was analyzed using Vickers microhardness test.     

The mass transfer process and the growth rate of NaCl crystal growth by evaporation based on temporal phase evaluation

The mass transfer process and the crystal growth rate have been proved to be very important in the study of crystal growth kinetics, which influence the crystal quality and morphological stability. In this paper, a new method based on temporal phase evaluation was presented to characterize the mass transfer process in situ and determine the crystal growth rate. The crystallization process of NaCl crystal growth by evaporation was monitored in situ by a Mach-Zehnder interferometer, and the absolute concentration evolution, the evaporation rate and the real-time supersaturation of solution were obtained using temporal phase analysis, which acted as a novel technique to extract phase variation along time axis recently. Based on the evaporation rate and the absolution concentration, a new method to calculate mass transfer flux during the crystal growth without the knowledge of the mass transfer coefficient was proposed, and then the crystal growth rate could also be retrieved under the hypothesis of cubic crystals. The results show that the crystal growth rate increases with the supersaturation linearly. It is in agreement with the diffusion theories, which presume that matter is deposited continuously on a crystal face at a rate proportional to the difference in concentration between the points of deposition and the bulk of solution. The method is applicable to the research of crystallization process based on evaporation or vapor diffusion of which the precise conditions of nucleation and supersaturation are usually unknown because of the complexity of the evaporation rate and crystal growth rate.     

Control of Size and Morphology of Gelatin Microspheres

Gelatin microspheres with different particle size and surface morphology were obtained through an emulsification-coacervation method in water-in-oil (W/O) emulsions. The effect of preparation parameters on the size and morphology of the gelatin microspheres was investigated, and the influence of post-treatment, including washing solvent and freeze-drying, on the surface morphology was also studied. The results showed that spherical microspheres, without aggregation phenomena and with a very smooth and uniform surface, are formed during the cross-linking process. The particle size of the gelatin microspheres increased with increasing concentration of the gelatin solution, emulsifying time, and W/O phase volume ratio; however, the particle size of the gelatin microspheres decreased with increasing concentration of the emulsifier and stirring rate. During the post-treatment process, the surface of the gelatin microspheres collapsed when dehydrated by acetone; the surface morphologies of microspheres were smoother when dehydrated by acetone/water solution with a volume ratio of 5:1 and acetone in sequence. When the obtained smooth gelatin microspheres were soaked in deionized water for 24 h and then treated by freeze-drying method for 12 h, microspheres with porous structure were obtained.