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1.
We have developed almost defect-free Matrimid/polyethersulfone (PES) dual-layer hollow fibers with an ultra-thin outer layer of about 10 × 10−6 m (10 μm), studied the effects of spinneret and coagulant temperatures and dope flow rates on membrane morphology and separation performance, and highlighted the process similarities and differences between single-layer and dual-layer hollow fiber fabrications. The compositions of the outer and inner layer dopes were 26.2/58.8/15.0 (in wt.%) Matrimid/NMP/methanol and 36/51.2/12.8 (in wt.%) PES/NMP/ethanol, respectively. It is found that 25 °C for both spinneret and coagulant is a better condition, and the fibers thus spun exhibit an O2/N2 selectivity of 6.26 which is within the 87% of the intrinsic value and a calculated apparent dense-layer thickness of about 2886 × 10−10 m (2886 Å). These dual-layer membranes also have impressive CO2/CH4 selectivity of around 40 in mixed gas tests. The scanning electron microscopy (SEM) studies show that low coagulant temperatures produce dual-layer hollow fibers with an overall thicker thickness and tighter interfacial structure which may result in a higher substructure resistance and decrease the permeance and selectivity simultaneously. The elemental analysis of the interface skins confirms that a faster inter-layer diffusion occurs when the fibers are spun at higher spinneret temperatures. Experimental results also reveal that the separation performance of dual-layer hollow fiber membranes is extremely sensitive to the outer layer dope flow rate, and the inner layer dope flow rate also has some influence. SEM pictures indicate that the macrovoid formation in dual-layer asymmetric hollow fiber membranes is quite similar to that in single-layer ones. It appears that macrovoids observed in this study likely start from local stress imbalance and weak points.  相似文献   

2.
The concept of fabricating hollow fibers with double-layer mixed-matrix materials using the same polymeric matrix has been demonstrated for gas separation. Polyethersulfone (PES)–beta zeolite/PES–Al2O3 dual-layer mixed-matrix hollow fiber membranes with enhanced separation performance have been fabricated. This study presents an innovative approach of utilizing low cost PES and Al2O3 to replace expensive polyimides as the supporting medium for dual-layer mixed-matrix hollow fibers and eliminating interlayer de-lamination problems. The incorporations of 20 wt% beta zeolite in the outer selective layer and 60 wt% Al2O3 in the inner layer coupled with spinning at high elongational draw ratios yield membranes with an O2/N2 selectivity of 6.89. The presence of Al2O3 particles enables the membrane to retain its porous substructure morphology in the course of annealing above the glass transition temperature of PES. Moreover, spinning at high elongational draw ratios results in the re-distribution of Al2O3 particles towards both edges of the inner layer. Not only do the permeance and selectivity of the fibers increase, but also greater mechanical properties and lower degree of shrinkages are obtained. Therefore, the combination of PES–beta zeolite and PES–Al2O3 nanoparticles with a reasonable draw ratio may be another promising approach to produce hollow fibers with double-layer mixed-matrix materials.  相似文献   

3.
A concept demonstration has been made to simultaneously enhance both O2 and CO2 gas permeance and O2/N2 and CO2/CH4 selectivity via intelligently decoupling the effects of elongational and shear rates on dense-selective layer and optimizing spinning conditions in dual-layer hollow fiber fabrication. The dual-layer polyethersulfone hollow fiber membranes developed in this work exhibit an O2/N2 selectivity of 6.96 and an O2 permeance of 4.79 GPU which corresponds to an ultrathin dense-selective layer of 918 Å at room temperature. These hollow fibers also show an impressive CO2/CH4 selectivity of 49.8 in the mixed gas system considering the intrinsic value of only 32 for polyethersulfone dense films. To our best knowledge, this is the first time to achieve such a high CO2/CH4 selectivity without incorporating any material modification. The above gas separation performance demonstrates that the optimization of dual-layer spinning conditions with balanced elongational and shear rates is an effective approach to produce superior hollow fiber membranes for oxygen enrichment and natural gas separation.  相似文献   

4.
Integrally skinned asymmetric poly(vinylidene fluoride) hollow fibre membranes were prepared and characterized. The effects of phase inversion methods (dry-wet or wet) and spinning conditions, such as the type of solvent (NMP, DMAc), the concentration of polymer in dope solution, temperature of the external coagulation bath and the composition of the inner coagulant on the morphology and on the formation of a dense skin layer were investigated. The structure of the membranes was analyzed by scanning electron microscopy and the gas permeation properties with six different gases (He, H2, N2, O2, CH4 and CO2) were measured at 25 °C to confirm the integrity of the selective skin layer. Under the proper conditions highly selective and permeable PVDF hollow fibre membranes were thus obtained by dry-wet spinning of a 30 wt.% PVDF solution in DMAc, using hot water (50 °C) as the external coagulant and a bore fluid of pure water as the internal coagulant. The best membrane had a selective outer skin with an effective thickness of approximately 0.2 μm. The ideal selectivity of the hollow fibres approached or even exceeded the intrinsic ideal selectivity of a dense PVDF film, for instance the selectivity for He over N2 was 86.2 for the hollow fibre, whereas it was 83.5 for a dense PVDF reference film. DSC and FT-IR/ATR analysis indicated a higher fraction of the β-crystal phase in the selective skin and a high overall crystallinity than in the melt-processed film. The latter explains the relatively high selectivity and low permeability of the membranes. Intrinsic polymer properties make the membranes also suitable for vapour transport than for gas separation.  相似文献   

5.
We have determined the effects of dope extrusion speed (or shear rate within a spinneret) during hollow fibre spinning on ultrafiltration membrane's morphology, permeability and separation performance, and thermal and mechanical properties. We purposely chose wet-spinning process to fabricate the hollow fibres without drawing and used water as the external coagulant in the belief that the effects of gravity and elongation stress on fibre formation could be significantly reduced and the orientation induced by shear stress within the spinneret could be frozen into the wet-spun fibres. An 86/14 (weight ratio) NMP/H2O mixture was employed as the bore fluid with a constant ratio of dope fluid to bore fluid flow rate while increasing the spinning speed from 2.0 to 17.2 m/min in order to minimise the complicated coupling effects of elongation stress, uneven external solvent exchange rates, and inner skin resistance on fibre formation and separation performance. Hollow fibre UF membranes were made from a dope solution containing polyethersulphone (PES)/N-methyl-2-pyrrolidone (NMP)/diethylene glycol (DG) with a weight ratio of 18/42/40. This dope formulation was very close to its cloud point (binodal line) in order to speed up the coagulation of nascent fibres as much as possible so that the relaxation effect on molecular orientation was reduced. Experimental results suggested that a higher dope flow rate (shear rate) in the spinneret resulted in a hollow fibre UF membrane with a smaller pore size and a denser skin due to a greater molecular orientation. As a result, when the dope extrusion speed increased, pore size, water permeability, CTE and elongation of the final membranes decreased, but the separation performance, storage modulus, tensile strength and Young's modulus increased. Most surprisingly, for the first time, we found that there was a certain critical value, when the dope extrusion rate was over this value, the final fibre performance could not be influenced significantly. The results suggested that it was possible to dramatically enhance the production efficiency of hollow fibre UF membranes with the same fibre dimension and similar separation performance by the method proposed in this paper.  相似文献   

6.
To circumvent the common swelling and deteriorated performance of integral asymmetric hollow fiber membranes for pervaporation dehydration, we have developed novel polyamide-imide (PAI)/polyetherimide (PEI) hollow fiber membranes with synergized performance with the aid of dual-layer spinning technology. Dehydration of C1–C4 alcohols has been conducted and the orders of their fluxes and permeances have been analyzed. The hollow fibers spun at 2 cm air gap and annealed at 75 °C exhibit the highest pervaporation performance: separation factors for t-butanol/water and iso-butanol/water binary systems are greater than 50,000 with flux more than 700 g/m2 h. A comparison with literature data shows that the newly developed membranes outperform most other polymeric membranes for the dehydration of IPA and butanols. The dual-layer hollow fiber membranes also exhibit good long-term stability up to 200 h. The superior performance can be attributed to (1) the balanced properties of PAI as the selective layer for dehydration pervaporation; (2) the low water uptake and less swelling characteristic of the PEI supporting layer; and (3) the desirable membrane morphology consisting of a fully porous inner layer, a porous interface, and an ultrathin dense-selective outer skin.  相似文献   

7.
Composite hollow fibers membranes were prepared by coating poly(phenylene oxide) (PPO) and polysulfone (PSf) hollow fibers with high molecular polyvinylamine (PVAm). Two procedures of coating hollow fibers outside and respective inside were investigated with respect to intrinsic PVAm solution properties and hollow fibers geometry and material.The influence of operating mode (sweep or vacuum) on the performances of membranes was investigated. Vacuum operating mode gave better results than using sweep because part of the sweep gas permeated into feed and induced an extra resistance to the most permeable gas the CO2. The composite PVAm/PSf HF membranes having a 0.7–1.5 μm PVAm selective layer, showed CO2/N2 selectivity between 100 and 230. The selectivity was attributed to the CO2 facilitated transport imposed by PVAm selective layer. The CO2 permeance changed from 0.006 to 0.022 m3(STP)/(m2 bar h) in direct correlation with CO2 permeance and separation mechanism of the individual porous supports used for membrane fabrication. The multilayer PVAm/PPO membrane using as support PPO hollow fibers with a 40 nm PPO dense skin layer, surprisingly presented an increase in selectivity with the increase in CO2 partial pressure. This trend was opposite to the facilitated transport characteristic behaviour of PVAm/porous PSf. This indicated that PVAm/PPO membrane represents a new membrane, with new properties and a hybrid mechanism, extremely stable at high pressure ratios. The CO2/N2 selectivity ranged between 20 and 500 and the CO2 permeance from 0.11 to 2.3 m3(STP)/(m2 bar h) depending on the operating conditions.For both PVAm/PSf and PVAm/PPO membranes, the CO2 permeance was similar with the CO2 permeance of uncoated hollow fiber supports, confirming that the CO2 diffusion rate limiting step resides in the properties of the relatively thick support, not at the level of 1.2 μm thin and water swollen PVAm selective layer. A dynamic transfer of the CO2 diffusion rate limiting step between PVAm top layer and PPO support was observed by changing the feed relative humidity (RH%). The CO2 diffusion rate was controlled by the PPO support when using humid feed. At low feed humidity the 1.2 μm PVAm top layer becomes the CO2 diffusion rate limiting step.  相似文献   

8.
The effects of dope flow rate and flow angle within a spinneret during spinning hollow fiber membranes on the morphology, water permeability and separation performance of poly(ethersulfone) ultrafiltration hollow fiber membranes were investigated. For this purpose, two spinnerets with different flow angles were designed and used. The dope solution, containing polyethersulphone (PES)/N-methyl-2-pyrrolidone (NMP)/diethylene glycol (DG) with a weight ratio of 23/41/36, which was very close to its cloud point (binodal line), was used in order to speed up the coagulation of nascent fibers so that the relaxation effect on molecular orientation was reduced. The wet-spinning process was purposely chosen to fabricate the hollow fibers without extra drawing. Therefore, the effects of gravity and elongation stress on fiber formation could be significantly reduced and the orientation induced by shear stress within the spinneret could be frozen into the wet-spun fibers. Experimental results suggest that higher dope flow rates (shear rates) in the spinneret produce UF hollow fiber membranes with smaller pore sizes and denser skin layers due to the enhanced molecular orientation. Hence, the pore size and the water permeability decrease, but the solute separation increases. Hollow fibers spun from a conical spinneret have smaller mean pore sizes with larger geometric standard deviations, thus exhibiting lower water flux and greater solute separation than hollow fibers spun from a traditional straight spinneret. In addition, SEM studies indicate macrovoids response differently for the 90° straight and 60° conical spinnerets when increasing the dope flow rate. Macrovoids can be significantly suppressed and almost disappear in the 90° spinneret at high dope flow rates. This phenomenon cannot be observed for the 60° conic spinneret.  相似文献   

9.
Phosphosilicate doped with a mixture of phosphotungstic acid and zirconium oxide (PWA/ZrO2–P2O2–SiO2) was investigated as potential glass composite membranes for use as H2/O2 fuel cell electrolytes. The glass membranes were studied with respect to their structural and thermal properties, proton conductivity, pore characteristics, hydrogen permeability, and performance in fuel cell tests. Thermal analysis including TG and DTA confirmed that the glass was thermally stable up to 400 °C. The dependence of the conductivity on the humidity was discussed based on the PWA content in the glass composite membranes. The proton transfer in the nanopores of the PWA/ZrO2–P2O5–SiO2 glasses was investigated and it was found that a glass with a pore size of ∼3 nm diameters was more appropriate for fast proton conduction. The hydrogen permeability rate was calculated at various temperatures, and was found to be comparatively higher than for membranes based on Nafion®. The performance of a membrane electrolyte assembly (MEA) was influenced by its PWA content; a power density of 43 mW/cm2 was obtained at 27 °C and 30% relative humidity for a PWA/ZrO2–P2O5–SiO2 glass membrane with a composition of 6–2–5–87 mol% and 0.2 mg/cm2 of Pt/C loaded on the electrode.  相似文献   

10.
11.
Arrays of nanoscopic gold tubes were prepared by electroless plating of the metal within the pores of nanoporous polycarbonate track-etched membranes. A procedure for fabricating an ensemble of enzyme-modified nanoelectrodes has been developed based on the efficient immobilization of horseradish peroxidase (HRP) to the gold nanotubes array using self-assembled monolayers (mercaptoethylamine or mercaptopropionic acid) as anchoring layers. Hydrogen peroxide (H2O2) was determined electrochemically by using gold nanoelectrode ensembles (NEE) functionalized or not in phosphate buffer solution (PB) with or without a mediator (hydroquinone, H2Q). Bare NEE displays a remarkable sensitivity (14 μA mM−1 in H2Q at −0.1 V versus Ag/AgCl) compared to a classical gold macroelectrode (0.41 μA mM−1). The gold nanoparticles that form the tubular structure act as excellent catalytic surfaces towards the oxidation and the reduction of H2O2. The HRP modified NEE presents a slightly lower sensitivity (9.5 μA mM−1) than bare NEE. However, this system presents an enhanced limit of detection (up to 4 × 10−6 M) and a higher selectivity towards the detection of H2O2 over a wide range of potentials. The lifetime, fabrication reproducibility and measurement repeatability of the HRP enzyme electrode were evaluated with satisfactory results.  相似文献   

12.
Two pure strontium borates SrB2O4·4H2O and SrB2O4 have been synthesized and characterized by means of chemical analysis and XRD, FT-IR, DTA-TG techniques. The molar enthalpies of solution of SrB2O4·4H2O and SrB2O4 in 1 mol dm−3 HCl(aq) were measured to be −(9.92 ± 0.20) kJ mol−1 and −(81.27 ± 0.30) kJ mol−1, respectively. The molar enthalpy of solution of Sr(OH)2·8H2O in (HCl + H3BO3)(aq) were determined to be −(51.69 ± 0.15) kJ mol−1. With the use of the enthalpy of solution of H3BO3 in 1 mol dm−3 HCl(aq), and the standard molar enthalpies of formation for Sr(OH)2·8H2O(s), H3BO3(s), and H2O(l), the standard molar enthalpies of formation of −(3253.1 ± 1.7) kJ mol−1 for SrB2O4·4H2O, and of −(2038.4 ± 1.7) kJ mol−1 for SrB2O4 were obtained.  相似文献   

13.
Yongjin Zou  Lixian Sun  Fen Xu 《Talanta》2007,72(2):437-442
A Prussian Blue (PB)/polyaniline (PANI)/multi-walled carbon nanotubes (MWNTs) composite film was fabricated by step-by-step electrodeposition on glassy carbon electrode (GCE). The electrode prepared exhibits enhanced electrocatalytic behavior and good stability for detection of H2O2 at an applied potential of 0.0 V. The effects of MWNTs thickness, electrodeposition time of PANI and rotating rate on the current response of the composite modified electrode toward H2O2 were optimized to obtain the maximal sensitivity. A linear range from 8 × 10−9 to 5 × 10−6 M for H2O2 detection has been observed at the PB/PANI/MWNTs modified GCE with a correlation coefficient of 0.997. The detection limit is 5 × 10−9 M on signal-to-noise ratio of 3. To the best of our knowledge, this is the lowest detection limit for H2O2 detection. The electrode also shows high sensitivity (526.43 μA μM−1 cm−2) for H2O2 detection which is more than three orders of magnitude higher than the reported.  相似文献   

14.
We report a new synthesis and characterization of Ir(C2H4)2(C5H7O2) [(acetylacetonato)-bis(η2-ethene)iridium(I)], prepared from (NH4)3IrCl6 · H2O in a yield of about 45%. The compound has been characterized by X-ray diffraction crystallography, infrared, Raman, and NMR spectroscopies and calculations at the level of density functional theory. Ir(C2H4)2(C5H7O2) is isostructural with Rh(C2H4)2(C5H7O2), but there is a substantial difference in the ethylene binding energies, with Ir-ethylene having a stronger interaction than Rh-ethylene; two ethylenes are bound to Ir with a binding energy of 94 kcal/mol and to Rh with a binding energy of 70 kcal/mol.  相似文献   

15.
The high demands on high performance membranes for energy, water and life science usages provide the impetus for membrane scientists to search for a comprehensive understanding of membrane formation from molecular level to design membranes with desirable configuration and separation performance. This pioneering work is to elaborate the importance of polymer rheology on hollow fiber formation and reveal the integrated science bridging polymer fundamentals such as polymer cluster size, shear and elongational viscosities, molecular orientation, stress relaxation to membrane microstructure and separation performance for gas separation. Torlon® poly(amide imide) was employed in this study with various solvent/nonsolvent additives. The effects of additives on polymeric cluster size, hydrogen bonding and dope rheology during the phase inversion have been examined. It is found that hydrogen bonding and strain-hardening characteristics play very important roles in dope rheology and membrane separation performance. Torlon® possesses strong hydrogen bonds with NMP/water mixtures, the addition of a small amount of water enlarges polymer cluster size, strengthen molecular network (i.e., strain hardening) and facilitate macrovoid-free morphology. However, strong hydrogen bonding may retard chain unfolding during spinning, induce faster relaxation for highly oriented dense-selective skin, and thus reduce gas-pair selectivity. By adjusting dope chemistry and spinning conditions with balanced solubility parameters and dope rheology, we have developed defect-free Torlon® hollow fiber membranes with an O2/N2 selectivity of 8.55 and an ultra-thin layer of 488 Å simply using water as the additive. Fibers spun from dopes containing other additives have the optimal O2/N2 selectivity varying from 7.69 to 9.97 at 25 ± 2 °C, and the dense layer thickness varying from 500 Å to 2000 Å. Their corresponding mixed-gas O2/N2 selectivity for compressed air varies from 7.12 to 9.00.  相似文献   

16.
A pure calcium borate Ca2[B2O4(OH)2]·0.5H2O has been synthesized under hydrothermal condition and characterized by XRD, FT-IR and TG as well as by chemical analysis. The molar enthalpy of solution of Ca2[B2O4(OH)2]·0.5H2O in HC1·54.582H2O was determined. From a combination of this result with measured enthalpies of solution of H3BO3 in HC1·54.561H2O and of CaO in (HCl + H3BO3) solution, together with the standard molar enthalpies of formation of CaO(s), H3BO3(s) and H2O(l), the standard molar enthalpy of formation of −(3172.5 ± 2.5) kJ mol−1 of Ca2[B2O4(OH)2]·0.5H2O was obtained.  相似文献   

17.
Proton-conducting membranes based on phosphotungstic acid (PWA) and 3-glycidoxypropyl-trimethoxysilane (GPTMS) was investigated as the electrolyte for low temperature H2/O2 fuel cell. Parameters determining the conductivity and elastic modulus of the membranes were characterized by thermogravimetry/differential thermal analysis and infrared spectroscopic measurements. The composite containing 5% of PWA exhibited an elastic modulus below 100 MPa at room temperature and a high proton conductivity of 1.0 × 10−2 S/cm at 80 °C and 100% RH. Low elastic modulus of the membrane was found to be useful for both the reduction of the membrane thickness and the better contact with the electrodes. The performance of the membrane electrode assemblies (MEA) was systematically studied as an effect of preparation conditions. A maximum power density of 45 mW/cm2 and the current density of 175 mA/cm2 at 0.2 V were achieved at 90 °C and 100% RH for the membrane of 5PWA·95GPTMS composition and 0.2 mm thickness.  相似文献   

18.
The SiO2/Y2O3:Eu core-shell materials and hollow spheres were first synthesized by a template-mediated method. X-ray diffraction patterns indicated that the broadened diffraction peaks result from nanocrystals of Y2O3:Eu shells and hollow spheres. X-ray photoelectron spectra showed that the Y2O3:Eu shells are linked with silica cores by Si-O-Y chemical bond. SEM and TEM observations showed that the size of SiO2/Y2O3:Eu core-shell structure is in the range of 140-180 nm, and the thickness of Y2O3:Eu hollow spherical shell is about 20-40 nm. The photoluminescence spectra of SiO2/Y2O3:Eu core-shell materials and Y2O3:Eu hollow spheres have better red luminescent properties, and the broadened emission bands came from the size effects of nanocrystals composed of Y2O3:Eu shell.  相似文献   

19.
Gel spinning of poly(vinyl alcohol) (PVA) was attempted from the PVA dope prepared from the mixture of dimethyl sulfoxide (DMSO) and water. The DMSO/H2O = 80/20 (w/w) mixture and methanol were found to be the best solvent for the spinning dope and the coagulant, respectively, to give PVA fiber with the highest drawability. PVA fiber with the highest strength and Young's modulus were obtained from the undrawn gel fibers when subjected to hot two-stage drawing under conditions such as to produce maximum drawability. Furthermore, higher draw ratios of PVA fiber were attained at 6 wt % dope by lowering the coagulating temperature of methanol. In the present work, the highest tensile strength (2.8 GPa) and the highest Young's modulus (64 GPa) were realized, when the spinning dope was prepared from PVA with DP of 5,000 and the DMSO/H2O (80/20) mixed solvent to have the PVA concentration of 6 wt %, the coagulating temperature of methanol was ?20°C, and the two-stage drawing was carried out at 160 (first) and 200°C (second). The PVA fiber prepared under this gel spinning condition could be elongated to 45 times draw ratio. The very high drawability of PVA fibers obtained from the DMSO/H2O (80/20) mixture dope was ascribed to the ability of the DMSO/H2O mixture to promote gelation. © 1994 John Wiley & Sons, Inc.  相似文献   

20.
A structurally distinct, multi-copper(II)-substituted silicotungstate K3H4Cu0.5{Cu[Cu7.5Si2W16O60(H2O)4(OH)4]2} · 9H2O (1) has been synthesized and characterized by FT-IR spectroscopy, elemental analysis, variable-temperature magnetic measurements, electron spin resonance, and X-ray diffraction. Green crystalline plates of 1 were obtained by the reaction of K8[γ-SiW10O36] · 12H2O with 8 equiv. of Cu(II) in a 50% ethylene glycol solution. A cationic copper center connects the terminal oxygen atoms of neighboring polyanions, resulting in a one-dimensional structure. Magnetic susceptibility measurements indicate weak ferromagnetic superexchange between the Jahn–Teller-distorted S = 1/2 Cu(II) centers.  相似文献   

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