Preparation of γ-Alumina Membranes From Sulphuric Electrolyte Anodic Alumina and Its Transition to α-Alumina

Gamma-alumina membrane was prepared from anodic (amorphous) alumina (AA) obtained in a sulphuric acid electrolyte. The transformation scheme, i.e., the crystallization to form metastable alumina polymorphs and the final transition to α-Al₂O₃ with heating was studied by TG-DTA and X-ray diffraction (XRD) using fixed time (FT) method. When heating at a constant rate, the crystallization occurred at 900°C or higher and the final formation of α-Al₂O₃ occurred at 1250°C or higher, which temperatures were higher than the case of using anodic (amorphous) alumina prepared from oxalic acid electrolyte. Relative content of S of the products was obtained by transmission electron microscope (TEM)-energy dispersive spectroscopy (EDS). The proposed thermal change of anodic alumina membrane prepared from sulphuric acid is as follows: 1. At temperatures lower than ca 910°C: Formation of a quasi-crystalline phase or a polycrystalline phase (γ-, δ- and θ-Al₂O₃); 2. 910–960°C: Progressive crystallization by the migration of S toward the surface within the amorphous or the quasi-crystalline phase, forming S-rich region near the surface; 3. 960°C: Change of membrane morphology and the quasi-crystalline phase due to the rapid discharge of gaseous SO₂; 4. 960–1240°C: Crystallization of γ-Al₂O₃ accompanying δ-Al₂O₃; and 5. 1240°C: Transition from γ-Al₂O₃ (+tr. δ-Al₂O₃) into the stable α-Al₂O₃. The amorphization which occurs by the exothermic and the subsequent endothermic reaction suggests the incorporation of SO₃ groups in the quasi-crystalline structure. This revised version was published online in July 2006 with corrections to the Cover Date.     

Catalytic synthesis of indole from tetrahydroindole on Pd-and Cr-containing catalysts

In the presence of Pd-and Cr-containing catalysts applied to γ-Al₂O₃ or sibunite 4,5,6,7-tetrahydroindole is converted into indole. Indole was obtained in quantitative yield on sulfided 0.15–0.5% Pd/γ-Al₂O₃ catalyst at 360°C and on catalysts containing 5% Cr₂O₃, 5% La₂O₃ (or 5% polirit), 1% K₂O/89% γ-Al₂O₃ at 475–480°C. __________ Translated from Khimiya Geterotsiklicheskikh Soedinenii, No. 8, pp. 1176–1178, August, 2006.     

Surface and interface analysis of PVD Al-O-N and γ-Al2O3 diffusion barriers

The suitability of PVD films of γ-Al₂O₃ and of ternary Al-O-N as diffusion barriers between a nickel based superalloy CMSX-4 and NiCoCrAlY for a possible application in gas turbines was investigated. Therefore, an Al₂O₃ film and, alternatively, an Al-O-N film were deposited on CMSX-4 at 100 °C substrate temperature by means of reactive magnetron sputtering ion plating (MSIP). After characterization of composition and structure of the films by X-ray photoelectron spectroscopy (XPS) and grazing incidence X-ray diffraction (XRD), a NiCoCrAlY coating was deposited onto the diffusion barriers and, for comparison, directly onto CMSX-4 by MSIP as well. The composites were annealed for 4 h at 1100 °C under inert atmosphere. Wavelength dispersive X-ray (WDX) element mappings and line-scans of the cross-sectional cut served to evaluate the suitability of the films as diffusion barriers. After detachment of the coatings from the substrate, the phase stabilities of the two metastable phases γ-Al₂O₃ and Al-O-N were determined by means of grazing incidence XRD. Without a diffusion barrier, enhanced interdiffusion was observed. Analyses of the composite with the γ-Al₂O₃ interlayer revealed diffusion of Ti and Ta from the substrate into the NiCoCrAlY coating. No interdiffusion of Ni, Ti, Ta, and Cr could be detected in case of the ternary Al-O-N film. Whereas the ternary Al-O-N film remained in the as-deposited X-ray amorphous structure after annealing, a phase change from the γ to the α modification could be observed in case of the Al₂O₃ film, presumably responsible for its lower efficiency as a diffusion barrier. Received: 19 September 1998 / Revised: 14 April 1999 / Accepted: 18 April 1999     

Effect of phenyl group on the structure and formation of transitional alumina from Al (OPh)<Subscript>3</Subscript>

The structure of freshly prepared Al(OPh)₃, its decomposition product, the hydrolyzed products and their structural evolution were investigated employing ²⁷Al MAS NMR spectroscopy, PXRD, TGA/DTA/DSC/FTIR techniques. In the ²⁷Al MAS NMR spectrum of the aluminium phenoxide, three signals with the chemical shift at 3.78, 21 and 45 ppm were observed. The chemical shift at 3.78 and 45 ppm revealed the presence of four and sixfold coordinated aluminum. The signal at 21 ppm corresponded to fivefold coordinated aluminium. When the aluminium phenoxide was directly decomposed in air at 600 °C, it resulted in amorphous product as evidenced from the PXRD pattern. The observed signals with chemical shifts at 10.1, 42, 73.6 ppm in the ²⁷Al MAS NMR spectrum indicated the presence of 6, 5 and 4 coordination for the aluminium atoms suggesting disordered transitional γ-alumina to be the product. The hydrolysis studies of Al(OPh)₃ with excess of water at 70 °C yielded bohemite (γ-AlOOH). The alumina obtained after dehydration at 600 °C was X-ray amorphous. The dehydrated product at 600 °C showed the presence of four and six coordinated aluminium atoms in the ²⁷Al MAS NMR spectrum confirming it to be ordered γ-Al₂O₃. Crystalline γ-Al₂O₃ was obtained on further heating at 800 °C.     

Sol–gel synthesis,characterization and photocatalytic activity of mesoporous TiO<Subscript>2</Subscript>/γ-Al<Subscript>2</Subscript>O<Subscript>3 </Subscript>granules

Mesoporous TiO₂/γ-Al₂O₃ composite granules were prepared by combining sol–gel/oil-drop method, using various titania solution. The product granules can be used as a photocatalyst or adsorbent in moving, fluidized bed reactors. The phase composition and pore structure of the granules can be controlled by calcination temperature and using different titania solution. In the photocatalysis of NH₃ decomposition, TiO₂/γ-Al₂O₃ granules using Degussa P25 powder treated thermally at 450 °C showed the highest catalytic ability. However, TiO₂/γ-Al₂O₃ granules using titania made by hydrothermal method had comparable performance in NH₃ decomposition.     

Influence of aluminium precursor on physico-chemical properties of aluminium hydroxides and oxides

The process of hydrolysis of aqueous aluminium sulfate was carried on in ammonia medium at 100°C and for different time intervals (0, 20, 39 or 59 h). The products thus obtained were calcined at 550, 900 or 1200°C for 2 h with the aim to obtain aluminium oxides. The materials were studied with the following methods: thermal analysis, IR spectroscopy, X-ray diffraction, low-temperature nitrogen adsorption, adsorption–desorption of benzene vapours and scanning electron microscopy. Freshly precipitated material was an amorphous basic aluminium sulfate which after prolonged refluxing at elevated temperature in a mother liquor underwent a phase transformation into highly crystalline NH₄Al₁₃(SO₄)₂(OH)₆ containing tridecameric unit Al₁₃. It was accompanied by a decrease of specific surface area and the formation of a porous structure less accessible for benzene molecules. Regardless of the duration of the hydrolysis process, all products were characterised with poorly developed porous structure and hydrophilic character. Their calcination at the temperature up to 1200°C resulted in the formation of α-Al₂O₃ via transition forms of γ/η- and δ-Al₂O₃. The samples of aluminium oxides obtained after calcination at 550 and 900°C had higher values of specific surface area than starting materials due to processes of dehydroxylation and desulfurization. The process of calcination up to 900°C was reflected in developing of not only porous structure but also hydrophobic character of prepared materials. The S _BET values calculated for the oxide samples obtained from aged products of hydrolysis at 1200°C were lower than for the analogous sample prepared without the ageing step. It was concluded that prolonged refluxing at elevated temperature of the products of hydrolysis of aluminium sulfate decreased thermal stability of final aluminium oxides.     

Synthesis of high surface area transitional alumina from Al(OPh)<Subscript>3</Subscript>

Al(OPh)₃ involving sterically hindered phenyl groups on ultrasonic assisted micro hydrolysis yielded a mixture of boehmite and bayerite as deduced from the FTIR and powder X-ray diffraction pattern. In the thermogravimetric trace, the complete removal of decomposable moieties of the hydrolyzed gel occurred around 530 °C. Calcining the gel at temperatures 600, 700, 800 and 900 °C showed crystalline tetragonal δ-Al₂O₃ to be the product at 900 °C as deduced from FTIR, ²⁷Al NMR and PXRD techniques. δ-Al₂O₃ showed a surface area of 135 m²/g with rectangular bar like morphology with the sizes below 50 nm in the TEM images.     

Effects of doping with CeO2 and calcination temperature on physicochemical properties of the NiO/Al2O3 system

The effects of doping with CeO₂ and calcination temperature on the physicochemical properties of the NiO/Al₂O₃ system have been investigated using DTA, XRD, nitrogen adsorption measurements at −196°C and decomposition of H₂O₂ at 30–50°C. The pure and variously doped solids were subjected to heat treatment at 300, 400, 700, 900 and 1000°C. The results revealed that the specific surface areas increased with increasing calcination temperature from 300 to 400°C and with doping of the system with CeO₂. The pure and variously doped solids calcined at 300 and 400°C consisted of poorly crystalline NiO dispersed on γ-Al₂O₃. Heating at 700°C resulted in formation of well crystalline NiO and γ-Al₂O₃ phases beside CeO₂ for the doped solids. Crystalline NiAl₂O₄ phase was formed starting from 900°C. The degree of crystallinity of NiAl₂O₄ increased with increasing the calcination temperature from 900 to 1000°C. An opposite effect was observed upon doping with CeO₂. The NiO/Al₂O₃ system calcined at 300 and 400°C has catalytic activity higher than individual NiO obtained at the same calcination temperatures. The catalytic activity of NiO/Al₂O₃ system increased, progressively, with increasing the amount of CeO₂ dopant and decreased with increasing the calcination temperature.     

Racemization of chiral amino alcohols III: Effect of Mg or Ca addition on the activity and stability of the Co/γ-Al2O3 catalyst

The racemization of R-(-)-2-amino-1-butanol in a reaction using Co/γ-Al₂O₃ catalysts and catalysts modified by Mg or Ca was investigated in this paper. Complete racemization was achieved with a yield of over 83% at using the Mg modified Co/γ-Al₂O₃ catalyst under optimized reaction conditions of 170°C and 2.5 MPa of H₂. The catalysts were thoroughly characterized by XRD, XPS, TPR, SEM and TEM. The addition of Mg and Ca may be advantageous for dispersing and stabilizing the active species of the Co/γ-Al₂O₃ catalyst, protecting from sintering, significantly improving its catalytic activity and stability.     

Thermal Characterization and Physico-Chemical Properties of Fe2O3−Mn2O3/Al2O3 Systems

The effect of ferric and manganese oxides dopants on thermal and physicochemical properties of Mn-oxide/Al₂O₃ and Fe₂O₃/Al₂O₃ systems has been studied separately. The pure and doped mixed solids were thermally treated at 400–1000°C. Pyrolysis of pure and doped mixed solids was investigated via thermal analysis (TG-DTG) techniques. The thermal products were characterized using XRD-analysis. The results revealed that pure ferric nitrate decomposes into Fe₂O₃ at 350°C and shows thermal stability up to1000°C. Crystalline Fe₃O₄ and Mn₃O₄phases were detected for some doped solids precalcined at 1000°C. Crystalline γ-Al₂O₃ phase was detected for all solids preheated up to 800°C. Ferric and manganese oxides enhanced the formation of α-Al₂O₃ phase at1000°C. Crystalline MnAl₂O₄ and MnFe₂O₄ phases were formed at 1000°C as a result of solid–solid interaction processes. The catalytic behavior of the thermal products was tested using the decomposition of H₂O₂ reaction. This revised version was published online in August 2006 with corrections to the Cover Date.     

Investigation of thermal decomposition of CrOx (x≥2.4)

The phase transitions and thermal effects occurring during annealing in air of material with general formula CrO_x (x≥2.4) have been investigated. The investigations were performed with TG, DTA, DSC, EGA, XRD and other spectral techniques. The formation of an amorphous phase with average composition Cr₅O₁₂ in the range 300-400°C has been observed. Further heating leads to partial loss of oxygen, simultaneous decay of Cr₂O₅ and CrO₂ phases and formation of nonstoichiometric Cr₂O_3+x. The distinct loss of mass is observed in the range 415-428°C, connected with evolving oxygen and small amount of nitric oxides. Thermal effects accompanying the mass changes depend on the mass of the sample. When the mass decreases, the transition from exothermic to endothermic effects is observed. This phenomenon can be explained as the competition between two processes: reconstruction of the crystalline lattice (endothermic effect) and recombination of the evolved atomic oxygen (exothermic effect). This revised version was published online in August 2006 with corrections to the Cover Date.     

Synthesis and formation mechanism of TiO2/Al2O3 nanobelts by electrospinning

Poly(vinyl pyrrolidone) (PVP)/[Ti(SO₄)₂ + Al(NO₃)₃] composite nanobelts were prepared via electrospinning technology, and TiO₂/Al₂O₃ nanobelts were fabricated by calcination of the prepared composite nanobelts. The samples were characterized by thermogravimetric-differential thermal analysis (TG-DTA), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR) and Scanning electron microscopy (SEM). XRD results show that the composite nanobelts were amorphous in structure, and pure phase TiO₂/Al₂O₃ nanobelts were obtained by calcination of the relevant composite nanobelts at 950°C for 8 h. SEM analysis indicates that the surface of as-prepared composite nanobelts was smooth, the widths of the composite fibers were in narrow range, and the mean width was ca. 8.9 ± 2.1 μm, thickness was about 255 nm, and there is no cross-linking among nanobelts. The width of TiO₂/Al₂O₃ nanobelts was ca. 1.3 ± 0.1 μm and the thickness was about 105 nm. TG-DTA analysis reveals that the N,N-dimethylformamide (DMF), organic compounds and inorganic salts in the composite nanobelts were decomposed and volatilized totally, and the weight of the sample kept constant when sintering temperature was above 900°C, and the total weight loss percentage was 81%. FTIR analysis manifests that crystalline TiO₂/Al₂O₃ nanobelts were formed at 950°C. The possible formation mechanism of the TiO₂/Al₂O₃ nanobelts was preliminarily discussed.     

Structural and spectroscopic characterization of Al2−x Cr x O3 powders obtained by polymeric precursor method

Al₂O₃ and Al_2−x Cr _x O₃ (x = 0.01, 0.02 and 0.04) powders have been synthesized by the polymeric precursors method. A study of the structural evolution of crystalline phases corresponding to the obtained powders was accomplished through X-Ray Diffraction and UV-vis spectroscopy (reflectance spectra and CIEL^*a^*b^* color data). The obtained results allow to identify the γ-Al₂O₃ to α-Al₂O₃ phase transition. The single-phase α-Al₂O₃ powder was obtained after heat treatment at 1050 °C for 2 h. The results show that the green to red color transition and ruby luminescence lines observed for the powders of Al_2−x Cr _x O₃ are related to the γ to α-Al₂O₃ phase transition and the temperature and time range for such transition depends on the chromium content.     

DSC study of the deposition reactions of zinc pack coatings up to 550°C

Zn pack coating formation takes place in three steps as differential scanning calorimetry shows. The initial step (at 193.9°C) is endothermic and involves the transformation of α-NH₄Cl to β-NH₄Cl and the NH₄Cl decomposition to NH₃ and HCl. During the second step (at 248.6°C), which is exothermic, Zn²⁺ salts are formed and most probably ZnCl₂. Finally at 264.1°C (endothermic reaction) it seems that ZnCl2 is decomposed to form Zn that is deposited on the ferrous substrate. The as-cast Zn diffuses in the iron substrate forming the gamma and delta phase of the Fe–Zn phase diagram. Al₂O₃ is not involved in the above-mentioned mechanism and acts only as filler.     

Influence of aluminium precursor on physico-chemical properties of aluminium hydroxides and oxides

The paper concerns aluminium hydroxides precipitated during hydrolysis of aluminium acetate in ammonia medium, as well as aluminium oxides obtained through their calcination at 550, 900 or 1200°C for 2 h. The following techniques were used for analysing of obtained materials: thermal analysis, IR spectroscopy, X-ray diffraction, low-temperature nitrogen adsorption, adsorption-desorption of benzene vapours and scanning electron microscopy. Freshly precipitated boehmite/pseudoboehmite had high value of S _BET, very good sorption capacity for benzene vapours, developed mesoporous structure and hydrophilic character. After prolonged refluxing at elevated temperature its crystallinity increased which was accompanied by a decrease of specific surface determined from nitrogen adsorption, decrease of sorption capacity for benzene vapours and weakening of the hydrophilic character. Calcination of all hydroxides at the temperature up to 1200°C resulted in the formation of α-Al₂O₃ via transition forms of γ-, δ-and θ-Al₂O₃. The samples of aluminium oxides obtained after calcination at 550 and 900°C were characterised with high values of specific surface area and displayed quite high heat resistance, probably due to a specific morphology of starting hydroxides. The process of ageing at elevated temperature developed thermal stability of aluminium oxides.     

Crystallization in the SiO2-Al2O3 System from Amorphous Powders

The crystallization of amorphous chemically homogeneous powders in the SiO₂.Al₂O₃ system has been studied by differential scanning calorimetry and X-ray diffraction. Up to 1300°C only one exotherm has been observed. Only mullite crystallizes for compositions ≤69 mol% Al₂O₃ and spinel for those ≤80%. The crystallizations into mullite and spinel are sharp and exothermic, with an enthalpy of 250–300 J/g. The chemical composition of the crystallized mullite regularly increases from 68 to 76 mol% Al₂O₃ with increasing bulk composition from 60 to 75 mol% Al₂O₃.     

Infrared absorption spectra of Er3+-doped Al2O3 nanopowders by the sol-gel method

The Er³⁺-doped Al₂O₃ nanopowders have been prepared by the sol-gel method, using the aluminium isopropoxide [Al(OC₃H₇)₃]-derived γ-AlOOH sols with addition of the erbium nitrate [Er(NO₃)₃·5H₂O]. The five phases of γ-(Al,Er)₂O₃, θ-(Al,Er)₂O₃, α-(Al,Er)₂O₃, ErAlO₃, and Al₁₀Er₆O₂₄ were detected with the 0–20 mol% Er³⁺-doped Al₂O₃ nanopowders at the different sintering temperature of 600–1200°C. The average grain size was increased from about 5 to 62 nm for phase transformation of undoped γ-Al₂O₃→α-Al₂O₃ at the sintering temperature from 600 to 1200°C. At the same sintering temperature, average grain size was decreased with increase of the Er³⁺ doping concentration. Infrared absorption spectra of γ-Al₂O₃ and θ-Al₂O₃ nanopowders showed the two broad bands of 830–870 and 550–600 cm⁻¹, the three broad bands of 830–870, 750–760, and 550–600 cm⁻¹, respectively. The infrared absorption spectra for the α-Al₂O₃ nanopowder showed three characteristic bands, 640, 602, and 453 cm⁻¹. The two characteristic bands of 669 and 418 cm⁻¹ for Er₂O₃ clusters were observed for the Er³⁺-doped Al₂O₃ nanopowders when Er³⁺ doping concentration was increased up to 2 mol%. The 796, 788, 725, 692, 688, 669, 586, 509, 459, and 418 cm⁻¹ are the characteristic bands of Al₁₀Er₆O₂₄ phase.     

Sorption behavior of γ-irradiated α-Al2O3

Irradiation of α-Al₂O₃ (Corundum) was carried out in contact with acidic media and with different doses (100-to-2500 kGy) and dose-rates (0.9, 2.6 and 6.1 kGy·h⁻¹) of γ-rays. Simultaneously parallel experiments were carried out using the same procedure, but preheated at 150°C for two days and then irradiated without acidic media. The solid thus obtained was used to determine the effect of γ-irradiation on the sorption capacities of microamounts of fission products from strongly alkaline aqueous solutions of uranium. The results revealed that the effect of γ-irradiation of α-Al₂O₃ and the acidic media in which it is immersed, is associated with a stable matrix resistant to significant changes in the composition of the surface layer; whilst it seems that the effect of γ-irradiation of preheated α-Al₂O₃, is connected with changes of surface-OH groups strongly affected by heat treatment and irradiation dose.     

Effect of silica on the stability of the nanostructure and texture of fine-particle alumina

The effect of the modification of aluminum oxide with silicon oxide on the stability of fine-particle Γ- and δ-Al₂O₃ phases upon heat treatment in the wide temperature range of 550–1500°C was studied. It was found that the Γ- and δ-Al₂O₃ phases modified with silica are thermally stable up to higher temperatures than pure aluminum oxide. This is due to changes in the real structure of the modified samples, specifically, an increase in the concentration of extensive defects stabilized by hydroxyl groups bound to not only aluminum atoms but also silicon atoms. It is likely that Si-OH groups, which are thermally more stable than Al-OH groups, stabilize the microstructure of Γ- and δ-Al₂O₃ to higher temperatures, as compared with aluminum oxide containing no additives. Simultaneously, an increase in the thermal stability of the modified samples is accompanied by the retention of a high specific surface area and a developed pore structure at higher treatment temperatures.     

Real structure of metastable forms of aluminum oxide

Differences in the real structure of γ-Al₂O₃ samples obtained by the thermal decomposition of pseudoboehmite and boehmite prepared by the hydrothermal treatment of bayerite were found. The transformations of these structures during their conversion to δ-Al₂O₃ as the treatment temperature increased were studied. The rate of conversion of metastable alumina species into the stable α-Al₂O₃ phase significantly depends on the real structure of samples. The rate of this transformation is drastically retarded in the presence of extended defects in the oxides originated from boehmite, and the stability of metastable alumina species increased as the degree of surface dehydroxylation increased.