Morphology, crystallization behavior and properties of impact-modified polypropylene copolymer with or without sodium benzoate as a nucleating agent

 The morphology, crystallization behavior, and properties of an impact-modified polypropylene (PP) copolymer with or without sodium benzoate were investigated. The contents of ethylene–propylene rubber (EPR) in the reactor-made PP copolymer is about 15 wt%. For comparison, blends of PP and EPR containing the same EPR composition were prepared by melt-mixing. Morphological studies by scanning probe microscopy indicated that the impact-modified copolymer consists of three different phases, i.e., polyethylene, PP, and EPR phases, which is considerably different from the morphology of the conventional PP/EPR blend of the corresponding composition. The impact-modified PP copolymer exhibited a higher crystallization rate in terms of the lower crystallization half-time and thus higher thermal and mechanical properties, such as impact strength and hardness, than the PP/EPR blend did. The addition of sodium benzoate as a nucleating agent to the copolymer increased the crystallization rate and the mechanical properties. Received: 4 June 2001 Accepted: 31 October 2001     

聚丙烯催化合金结构表征

用IR、DSC、NMR分析了聚丙烯催化合金中乙丙共聚物的微结构 ,发现在一定条件下合成的乙丙共聚物主要由两部分组成 :无规乙丙共聚物和各种不同序列长度的乙丙嵌段物组成 .加上丙烯均聚物 ,聚丙烯催化合金是一种具有多分散性结构的混合物 .这种特殊的结构是聚丙烯催化合金具有高抗冲性的主要原因     

Morphology and Properties of PP In-reactor Alloys Prepared with a MgCl2/TiCl4/Diisobutyl Phthalate/Phosphate Tris-methylphenyl Ester Catalyst System

A series of polypropylene(PP)/poly(ethylene-co-propylene) in-reactor alloys with different ethylene contents was prepared through a two-stage polymerization process using a MgCl₂/TiCl₄/diisobutyl phthalate/phosphate tris-methylphenyl ester catalyst system. The ethylene content, particle shape, fractured surface, and glass-transition temperature(T_g) of the obtained PP in-reactor alloys were characterized by means of nuclear magnetic resonance, scanning electron microscopy(SEM), and dynamic mechanical analysis(DMA). The ethylene content of the PP alloys increased from 2.34% to 26.69% when the propylene/ethylene feed ratio was increased from 66/34 to 54/46(molar ratio). Morevoer, the increment in ethylene content increased the notched Izod impact strength of the resulting PP alloys. The impact strength of the PP alloy with an ethylene content of 26.69% was 55.8 kJ/m², which is 12.7 times that of isotactic polypropylene. The results of DMA and SEM analysis reveal that ethylene-propylene random copolymer(EPR) in the PP alloy has a low T_g of ca. -50 ℃ and a high interface compatibility with the PP matrix. The excellent impact performance of the PP alloy can be attributed to the uniform dispersal of EPR in the alloy particles and PP matrix.     

The Influence of Copolymerization Condition on Rheology,Morphology and Thermal Behavior of Polypropylene Heterophasic Copolymers

In this work, the polypropylene impact copolymers were synthesized by a modified sequential polymerization process. The copolymerization of ethylene and propylene was carried out between two homopolymerization stages at two different pressures and temperatures and the rheology, morphology and thermal properties of reactor alloys were studied. It is found that the ethylene propylene rubber (EPR) content increased up to 32 wt% by increasing the copolymerization time to 20 min. At a fixed copolymerization time of 10 min, the addition of 50 ppm hydrogen (H₂), increased the EPR content from 9.7 to 12.8 wt%. By doubling H₂ concentration, no considerable change in EPR wt% was observed. It is found that the zero shear viscosity of the alloys is significantly under the influence of EPR wt%, not the molecular weight of matrix. The molecular weight of PP matrices determined by rheological data, mildly decreased from 463000 to 458000 g/mol by increasing the copolymerization time from 10 min to 15 min. At high copolymerization time/high H₂ concentration, a melting peak in the differential scanning calorimetry test around 165°C for isotactic PP and also an endothermic peak around 127°C for the block copolymer with long ethylene segments, is observed. The study of interfacial strength by theoretical emulsion models showed that 15 min copolymerization time is optimum considering EPR wt%.     

Modifications of polypropylene surface properties by He+ ion implantation

A polypropylene (PP) modified by ethylene–propylene rubber (EPR) was treated in vacuo by α particles (with an energy of 400 keV) with fluences that varied from 10¹¹ to 10¹⁶ He⁺ cm^?2. Samples were investigated with attenuated total reflection Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, contact‐angle measurements, differential scanning calorimetry, swelling, nanoindentation, and friction techniques. After treatment, new chemical groups (carbonyl and vinyl bonds) appeared at the PP/EPR surface. These chemical modifications led to changes in the surface free energy of PP/EPR. Irradiation also modified the PP/EPR structure because crosslinking occurred after treatment for fluences above or equal to 5 × 10¹⁴ He⁺ cm^?2. Moreover, the PP melting temperature and enthalpy were greatly decreased for fluences above or equal to 10¹⁴ He⁺ cm^?2. The surface mechanical properties were also changed after treatment. Indeed, the friction coefficient decreased, whereas the hardness and Young's modulus drastically increased, after irradiation at higher fluences. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1183–1191, 2003     

Combination of TREF, high-temperature HPLC, FTIR and HPer DSC for the comprehensive analysis of complex polypropylene copolymers

A novel, powerful analytical technique, preparative temperature rising elution fractionation (prep TREF)/high-temperature (HT)-HPLC/Fourier transform infrared spectroscopy (FTIR)/high-performance differential scanning calorimetry (HPer DSC)), has been introduced to study the correlation between the polymer chain microstructure and the thermal behaviour of various components in a complex impact polypropylene copolymer (IPC). For the comprehensive analysis of this complex material, in a first step, prep TREF is used to produce less complex but still heterogeneous fractions. These chemically heterogeneous fractions are completely separated by using a highly selective chromatographic separation method—high-temperature solvent gradient HPLC. The detailed structural and thermal analysis of the HPLC fractions was conducted by offline coupling of HT-HPLC with FTIR spectroscopy and a novel DSC method—HPer DSC. Three chemically different components were identified in the mid-elution temperature TREF fractions. For the first component, identified as isotactic polypropylene homopolymer by FTIR, the macromolecular chain length is found to be an important factor affecting the melting and crystallisation behaviour. The second component relates to ethylene–propylene copolymer molecules with varying ethylene monomer distributions and propylene tacticity distributions. For the polyethylene component (last eluting component in all semi-crystalline TREF fractions), it was found that branching produced defects in the long crystallisable ethylene sequences that affected the thermal properties. The different species exhibit distinctively different melting and crystallisation behaviour, as documented by HPer DSC. Using this novel approach of hyphenated techniques, the chain structure and melting and crystallisation behaviour of different components in a complex copolymer were investigated systematically.

Preparation and properties of PP/PC/POE blends

In order to develop PP (polypropylene)‐based blends with balanced toughness and rigidity, the poly‐blends of PP/PC (polycarbonate)/POE (ethylene–octene copolymer) were prepared by applying styrene–ethylene–propylene–styrene (SEPS) as the macromolecular compatibilizer. The compatibilizing effect was studied in terms of the mechanical, morphologies and thermal properties, and the compatibilized PP‐based blends presented remarkable improvement in impact toughness and balanced tensile strength due to the formed special morphology structure. Additionally, by preparing the pre‐blend of PC/SEPS, the melt viscosity of the PP matrix can match that of the dispersed phase PC and POE, which led to a further improvement in the mechanical property of the blends. Copyright © 2009 John Wiley & Sons, Ltd.     

Characterization of polyolefins by comprehensive high-temperature two-dimensional liquid chromatography (HT 2D-LC)

Temperature rising elution fractionation hyphenated to size exclusion chromatography (TREF × SEC) is a routine technique to determine the chemical heterogeneity of semicrystalline olefin copolymers. A serious limitation is its applicability to non crystallizing samples. Comprehensive high temperature two-dimensional liquid chromatography (HT 2D-LC) gives an alternative to characterize the chemical heterogeneity of copolymers irrespective of their crystallizability. We have hyphenated interactive HPLC, which separates polyolefins according to their chemical composition, with high-temperature size exclusion chromatography (SEC), which distinguishes polyolefins with regard to their molar mass at 160 °C. The first separation step was based on a selective adsorption of macromolecules on a Hypercarb® column packed with porous graphite particles and subsequent desorption by a gradient 1-decanol → 1,2,4-trichlorobenzene at 160 °C. The SEC column was calibrated with polypropylene (PP) and polyethylene (PE) standards and it turned out that the injection solvent from the first dimension influenced the elution of PP in the SEC column, while the retention of PE was virtually constant. HT 2D-LC was then used to separate a broad variety of polyolefin blends containing PE, PP with different microstructure, ethylene–propylene (EP) and ethylene–propylene–diene (EP(D)M) rubber and ethylene/1-hexene copolymers. For the first time it has been shown that the elution of iPP in the gradient HPLC is molar mass dependent. The results from the HT 2D-LC separation were compared to those from TREF × SEC-experiments. The particular advantage of HT 2D-LC over TREF × SEC is the fact that HT 2D-LC is also applicable to non crystallizing polyolefin samples. The new technique therefore resolves the problem to analyze the chemical heterogeneity of non crystallizing olefin copolymers like EP and EP(D)M copolymers.     

New (PP/EPR)/nano‐CaCO3 based formulations in the perspective of polymer recycling. Effect of nanoparticles properties and compatibilizers

Phase structure of composite polypropylene (PP)/ethylene–propylene–rubber (EPR)/coated nano‐CaCO₃ composites, used in the manufacture of bumpers, with and without compatibilizers has been investigated using scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) mechanical tests, and differential scanning calorimetry (DSC). Blends of various compositions were prepared using a corotating twin‐screw extruder. The experimental results indicated that the dispersion of nanoparticles in (PP/EPR) depends on their surface (stearic acid and fatty acid coatings). In both cases, the final morphology is the core–shell structure in which EPR acts as the shell part encapsulating coated nano‐CaCO₃. In this case, EPR‐g‐MAH copolymer does not improve the interface between (PP/EPR) and nanoparticles but PEP propylene ethylene copolymer should be preferentially localized at the interface of PP and (EPR/nano‐CaCO₃) phases generating an improved adherence, which will ensure a better cohesion of the whole material. According to the nature of the compatibilizers and surface treatment, it is believed that the synergistic effect of both the EPR elastomer and CaCO₃ nanoparticles should account for the balanced performance of the ternary composites. Copyright © 2009 John Wiley & Sons, Ltd.     

Preparation of elastomeric polypropylene using metallocene catalysts: Catalyst design criteria and mechanisms for propagation

A series of unsymmetrical metallocene catalysts were prepared and used to polymerize propylene under a variety of conditions using methylaluminoxane as a cocatalyst. Zirconium and hafnium-based catalysts were more active and more importantly, much more stable at conventional polymerization temperatures than titanium catalysts. By adjusting experimental conditions, it is possible to vary both the molecular weight of the polymer and also the degree of crystallinity. These properties significantly impact on the tensile properties of elastomeric poly(propylene) (ELPP) in a predictable manner. The microstructure of ELPP was characterized by ¹³C NMR spectroscopy and the pentad distributions were analyzed using several statistical models for propagation. This work has demonstrated that the microstructure of ELPP is probably not that of an isotactic-atactic block copolymer.     

橡胶相具有交联结构的新型抗冲聚丙烯合金

利用具有"颗粒反应器技术(RGT)"特征的Ziegler-Natta催化剂进行丙烯多相共聚(丙烯均聚+乙烯/丙烯无规共聚),通过在乙丙共聚阶段引入双烯烃单体1,9-癸二烯,使乙丙共聚物在聚合的同时实现交联,制备了新型抗冲聚丙烯合金.聚合反应结果表明,1,9-癸二烯可参与乙丙共聚,同时对聚合反应速率和共聚物组成影响较小;1,9-癸二烯使乙丙共聚物发生支化/部分交联,合金聚合物的熔体流动速率在引入1,9-癸二烯后显著降低,且凝胶含量随1,9-癸二烯用量的增加而增大.形态研究结果表明,乙丙共聚物的交联显著降低了其在聚丙烯基体中的分散尺度,提高了分散均匀性,分散相粒径随支化/交联程度提高而减小.力学性能测试结果表明,乙丙共聚物的交联使合金聚合物在保持较高韧性的同时显著提升了刚性,有利于实现抗冲聚丙烯合金的刚韧平衡.     

Molecular‐Weight‐Dependence on Domain Formation of Grafted Poly(ethylene‐co‐propylene) in a Poly(propylene) Matrix

Several novel poly(propylene)‐graft‐poly(ethylene‐co‐propylene) copolymers with isotactic poly(propylene) (PP) backbones and ethylene/propylene rubber (EPR) branches were synthesized. The thermomechanical properties of these samples were investigated using a dynamic mechanical analyzer. There appeared to be a critical EPR molecular weight above which a two‐phase system developed with EPR domains dispersed in a PP matrix. This domain formation gave an enhanced loss modulus compared to a commercial high impact PP product below 40°C.     

SEP对PP/PS共混物的增容作用

研究了苯乙烯 -乙烯 /丙烯二嵌段共聚物 (SEP)对聚丙烯 /聚苯乙烯 (PP/PS)共混物的形态和力学性能的影响。结果表明 ,SEP在PP/PS共混物中作为增容剂 ,降低了分散相的聚结 ,减小了分散相的平均粒子尺寸 ,大大改变了共混物的形态 ,提高了共混物的力学性能 ,对PP/PS( 2 0 /80 )共混物的增容作用较为显著     

等规聚丙烯/聚丁烯-1釜内合金的结构与性能

高分子材料的组成、 组分分布及链结构与宏观性能紧密相关. 因此, 分析多组分釜内合金材料的链结构特点与性能之间的关系至关重要. 采用升温淋洗分级的方法对两种采用序贯两段聚合原位合成的等规聚丙烯/聚丁烯-1(iPP/iPB)釜内合金在-30 ℃~140 ℃温度范围进行分级, 采用核磁共振波谱仪、 傅里叶变换红外光谱仪、 差示扫描量热仪和凝胶渗透色谱仪等表征了级分的链结构及序列分布、 热行为、 分子量(M_w)及分子量分布(M_w/M_n)等. 结果表明iPP/iPB合金主要由5种级分组成, 高等规聚丁烯(iPB)为主要组分, 同时含有少量的丁烯-丙烯嵌段共聚物(PB-b-PP)和等规聚丙烯(iPP)等. 随淋洗温度升高, PB-b-PP级分中PP嵌段长度逐渐增加, PB嵌段长度逐渐减小; 在相同的淋洗温度, 合金B的嵌段共聚物级分中PP嵌段较长且结晶较完善; 合金B中iPB组分及嵌段共聚物组分含量较高, 使得合金B具有较高的拉伸强度、 弯曲强度、 优异的抗冲击性能、 较高的维卡软化温度及较快的晶型转变速率.     

EFFECTS OF STYRENE-ETHYLENE/PROPYLENE DIBLOCK COPOLYMER (SEP) ON THE COMPATIBILIZATION OF PP/PS BLENDS

The effects of styrene-ethylene/propylene (SEP) diblock copolymer on the morphology and mechanical propertiesof polypropylene/polystyrene (PP/PS) blends were investigated. The results showed that SEP diblock copolymer, acting as acompatibilizer in PP/PS immiscible blends, can diminish the coalescence of the dispersed particles, reduce their averageparticle size, change their phase morphologies significantly, and increase the mechanical properties. It was found that SEP has better compatibilization effects on the PP/PS (20/80) blends.     

Effect of nucleating agent on the structure and properties of polypropylene/poly(ethylene-octene) blends

The effect of the sorbital nucleating agent on properties of the ethylene-octene copolymer (POE) toughened polypropylene (PP) was studied. The results show that the addition of POE increases notched Izod and Charpy impact strength significantly but impair the tensile strength and flexural modulus. As a nucleating agent (1,3,2,4-di(p-methylbenzylidene) sorbitol, DM) was added, the toughness and stiffness of toughed PP increased simultaneously at the same content of POE. This result shows that the toughness and stiffness of toughed PP are in balance. Polarized light microscopy analysis shows that with the addition of POE and nucleating agent, only a low level of PP spherulites were observed.     

Structure and morphology of polypropylene/poly(ethylene-co-propylene) in situ blends synthesized by spherical Ziegler-Natta catalyst

Polypropylene/poly(ethylene-co-propylene) (iPP/EPR) in situ blends of different composition were synthesized by spherical Ziegler-Natta catalyst, and were fractionated into three portions: the random copolymer (EPR), the block copolymer, and the iPP matrix. The EPR fraction was characterized by ¹³C NMR, and the block copolymer fraction was characterized by crystalline segregation and differential scanning calorimetry analysis. The blends showed bi-phase structure with EPR existing in the dispersed phase. Increasing EPR in the blends resulted in increase of the number and diameter of the EPR particles, but there is an upper limit for the particle number. There were only highly irregular spherulites or tiny crystallites in the isothermal crystallized blends. The morphology of the impact fracture surfaces of the blends clearly showed that they were fractured in ductile fashion. There was strong dependence of impact strength of the blends on their morphology, and the sequence distributions of the EPR and segmented copolymer fractions also markedly influenced the mechanical properties.     

丙烯/1-丁烯和丙烯/乙烯无规共聚物的表征及性能研究

采用摩尔含量接近的两个单体乙烯和1-丁烯分别无规共聚聚丙烯样品,用三氯苯进行室温可溶物和不溶物的分离,采用凝胶渗透色谱、13C核磁共振波谱及热分析等方法对两种共聚聚合物及其分离物进行表征,探讨了乙烯和1-丁烯作为共聚单体对聚丙烯树脂结构和性能的影响.结果表明,与乙烯相比,1-丁烯更趋向于共聚在较长的聚丙烯分子链上,其结果导致丙烯/1-丁烯无规共聚聚丙烯的可溶物含量更低.同时,对两种无规共聚物结晶性能的差异以及对光学性能和动态力学性能的影响研究表明,如果共聚单体含量接近,丙烯/1-丁烯无规共聚物结晶度更高;透明制品雾度相同时,丙烯/1-丁烯无规共聚物的刚性更高.     

Preparation and characterization of spherical PP/PB alloys with MgCl2-supported Ziegler-Natta catalyst

Polypropylene（PP）/polybutene-1（PB） alloys within reactor were prepared by MgCl₂-supported Ziegler-Natta catalyst with sequential two-stage polymerization technology.First,propylene homo-polymerizations were carried out to form isotactic polypropylene（iPP） particles containing active catalyst.Then,butene-1 was subsequently polymerized to form polybutene-1 phase inside the iPP particles.Finally,iPP/PB alloys with spherical shape and adjustable PB content were synthesized.The catalytic activity and catalytic stereospecificity of the Z-N catalyst in the two-stage polymerization process are discussed.The composition and physical properties of the PP alloys were characterized by FT-IR,¹³C-NMR,SEM,DSC and XRD.It was found that the in-reactor PP alloys are mainly composed of PP and PB with a little amount of poly（butene-co -propylene） random copolymers and poly（butene-block-propylene） block copolymers.SEM measurements verified that the PB phases with size in the range of 300-400 nm dispersed in the PP matrix uniformly.The incorporation of PB upon the PP matrix affects the properties of final products greatly.     

Synergistic mechanical effects of calcite micro- and nanoparticles and β-nucleation in polypropylene copolymers

For improving the understanding of mechanical effects in micro- and nanocomposites based on polypropylene (PP) copolymers and precipitated or ground calcium carbonate (PCC or GCC), especially in the presence of significant portions of the β-modification, a set of compounds based on different PP grades and fillers with optional β-nucleation prepared by melt compounding was studied. A synergistic improvement of mechanical properties by a combination of calcite particles and β-nucleation was found for two of the investigated high-impact base polymers up to 20 wt.% of nanofiller. While in the past research positive toughness effects were always limited to PP homopolymers with a moderate original impact strength and to particles of less than 100 nm average diameter, the toughness of high impact ethylene–propylene impact copolymers could be increased by more than 150% even at sub-zero temperatures where the failure behaviour is determined by the disperse elastomer phase.