Miniemulsion polymerization initiated by L‐ascorbic acid and sulfonate/sulfate surfactants

Styrene miniemulsions that were stabilized by common anionic surfactants (sodium dodecyl benzene sulfonate, sodium dodecyl sulfate, and disulfonated alkyl diphenyl oxide sodium salt) polymerized at 25 °C in the presence of L ‐ascorbic acid without the addition of a free‐radical initiator. The polymerizations exhibited high rates and molecular weights, with conversions greater than 70% achieved in less than 1 h and weight‐average molecular weights greater than 1 × 10⁶ g/mol. Polymers did not form in the absence of L ‐ascorbic acid. Although the final conversion was only slightly independent on the L ‐ascorbic acid concentration, it was dependent on the surfactant concentration. The rate and final conversion were also strongly dependent on the surfactant type. Moreover, it was possible to initiate polymerizations with a monomer‐soluble derivative of L ‐ascorbic acid (L ‐ascorbic acid 6‐palmitate), although the rates were dramatically reduced compared with those when water‐soluble L ‐ascorbic acid was used. High yields and high‐molecular‐weight polymers were also produced with butyl acrylate and methyl methacrylate with L ‐ascorbic acid in the presence of sodium dodecyl benzene sulfonate. The initiation was attributed to an interaction between the surfactant and L ‐ascorbic acid, which formed a redox initiation system that generated radicals capable of adding monomer. These results are of particular significance for redox‐initiated emulsion/miniemulsion polymerizations with L ‐ascorbic acid as the reducing agent and with sulfate or sulfonate surfactants. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 69–80, 2007     

Recent progress in reactive surfactants in emulsion polymerisation

In the synthesis of latexes for use in waterborne coatings, the benefits of using reactive surfactants are now well known. Improvements are obtained in the stability of the latexes, due to the fact that they are not desorbed from the particle surface. The film properties are also better, chiefly if the films are exposed to humidity, where the water rebound is decreased significantly. This lecture summarises some recent progress obtained in that field through a European programme, including the participation of 10 academic and industrial laboratories. Four topics are considered. The first one is dealt with a series of anionic surmers (polymerizable surfactants) prepared upon reacting a polymerisable alcohol with either maleic, or succinic, or sulfosuccinic anhydride. One of these products, resulting from the addition of Hydroxyethylmethacrylate on maleic anhydride is now available commercially, From maleic anhydride one get bifunctional surfmers with 2 polymerisable groups, while the two other anhydride lead to monofunctional surfmers. All these products are engaged in seeded core-shell polymerisations, resulting in film-forming latexes quite stable during and after the polymerisation. However, because they are simply anionic, they do not provide steric stabilization and the latexes flocculate upon addition of strong electrolytes or in freezing tests, except if they are engaged in miniemulsion polymerisations initiated with KPS. The second topic is concerned with a series of nonionic block copolymer surfmers. A hydrophilic sequence of ethylene oxide units, produced upon ring opening living anionic polymerisation, is followed by a hydrophobic sequence of propyleneoxide, and the living polymer is killed with a polymerisable group attached on a reactive halogen atom. A variety of polymerisable groups have been used: styrenic, methacrylic, vinylic, allylic and maleic. The HLB balance is controlled through the lentgh of the hydrophilic and hydrophobic sequences. The more reactive, associated with an adequate HLB balance allows to prepare core-shell latexes with an excellent steric stabilisation at solid contents up to 40%. It is not the case for the less reactive maleic or allylic, the behaviour of which is close to that of a non reactive surfactant with the same structure. Transurfs, with an addition-fragmentation mechanism, is the subject of the third topic. A first study was carried out by the group of Eindhoven, who produced a new surfactant on the basis of a MMA dimer condensed on a long chain bromoalcohol and then sulfonated. This transurf was engaged in a MMA emulsion polymerisation, and compared with SDS; the polymerisation rate was lower and the molecular weight was broader. Optimisation of the incorporation of the transurf was achieved upon using starved feed conditions. We have carried out styrene miniemulsion using controlled RAFT process with a surfactant belonging to the first family reported above together with a RAFT agent. Finally we have used a RAFT agent derived from the nonionic block copolymer surfactants.     

Synthesis,characterization, and utilization of itaconate‐based polymerizable surfactants for the preparation of surface‐carboxylated polystyrene latexes

Two polymerizable surfactants (surfmers), namely, monododecyl itaconate (MDDI) and monocetyl itaconate (MCI), were synthesized by reacting itaconic anhydride with 1‐dodecanol and cetyl alcohol, respectively. A series of uncrosslinked and crosslinked surface‐carboxylated latexes were prepared from styrene and styrene–divinylbenzene, respectively, using varying amounts of these two surfmers. The latexes were characterized by gravimetry, dynamic light scattering, and conductometric titration in order to obtain the conversion, particle size distribution, and concentration of surface carboxyl groups, respectively. The size of latex varied between 41–72 nm and was seen to depend inversely on the surfmer concentration. In the case of the soluble polystyrene latexes, solution ¹H NMR spectra provided conclusive evidence for surfmer incorporation into the polymer chain. Comparison of the incorporation levels determined by NMR with the surface carboxylic acid concentrations in the latexes, determined by conductometric titrations, revealed that the majority of the surfmers, as ancticipated, were present on the latex surface. The study of the stability of the latexes to varying salt concentrations clearly demonstrated that the smaller‐size latexes having higher surface carboxyl group density exhibited far improved stability when compared with the larger‐size ones having lower surface carboxyl group density. Similarly, enhanced freeze‐thaw stability was also observed for the smaller‐size latexes. MCI‐based latexes exhibited marginally improved stability compared with those prepared using MDDI, which again seems to be because of the higher surface functional group density in the former. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3257–3267, 2005     

Synthesis of PMMA‐b‐PBA block copolymer in homogeneous and miniemulsion systems by DPE controlled radical polymerization

In this research, poly(methyl methacrylate)‐b‐poly(butyl acrylate) (PMMA‐b‐PBA) block copolymers were prepared by 1,1‐diphenylethene (DPE) controlled radical polymerization in homogeneous and miniemulsion systems. First, monomer methyl methacrylate (MMA), initiator 2,2′‐azobisisobutyronitrile (AIBN) and a control agent DPE were bulk polymerized to form the DPE‐containing PMMA macroinitiator. Then the DPE‐containing PMMA was heated in the presence of a second monomer BA, the block copolymer was synthesized successfully. The effects of solvent and polymerization methods (homogeneous polymerization or miniemulsion polymerization) on the reaction rate, controlled living character, molecular weight (M_n) and molecular weight distribution (PDI) of polymers throughout the polymerization were studied and discussed. The results showed that, increasing the amounts of solvent reduced the reaction rate and viscosity of the polymerization system. It allowed more activation–deactivation cycles to occur at a given conversion thus better controlled living character and narrower molecular weight distribution of polymers were demonstrated throughout the polymerization. Furthermore, the polymerization carried out in miniemulsion system exhibited higher reaction rate and better controlled living character than those in homogeneous system. It was attributed to the compartmentalization of growing radicals and the enhanced deactivation reaction of DPE controlled radical polymerization in miniemulsified droplets. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4435–4445, 2009     

Controlled,radical reversible addition–fragmentation chain‐transfer polymerization in high‐surfactant‐concentration ionic miniemulsions

Living free‐radical polymerization of methacrylate and styrenic monomers with ionic surfactants was carried out with reversible addition–fragmentation chain transfer in miniemulsion with different surfactant types and concentrations. The previously reported problem of phase separation was found to be insignificant at higher surfactant concentrations, and control of the molar mass and polydispersity index was superior to that of published miniemulsion systems. Cationic and anionic surfactants were used to examine the validity of the argument that ionic surfactants interfere with transfer agents. Ionic surfactants were suitable for miniemulsion polymerization under certain conditions. The colloidal stability of the miniemulsions was consistent with the predictions of a specific model. The living character of the polymer that comprised the latex material was shown by its transformation into block copolymers. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 960–974, 2004     

Synthesis of a novel series of polymerizable surfactants and application in emulsion polymerization

A series of polymerization surfactants (surfmers) was synthesized, whose structures combined the characteristics of polyoxyethylene as nonionic group and quaternary ammonium a as cationic group. The structures of the product were confirmed by MS, and the content of cationic‐activity matter was determined by two‐phase titration. The surfmers were then used with constant addition profiles in semicontinuous polymerization of vinyl acetate–butyl acrylate–Veova 10–hexafluorobutyl methacrylate, and the polydispersity indexes (PDI) were lower than 0.1. The particle size, amount of coagulum, and stability against electrolyte and freeze/thaw were evaluated. As a reference, an unreactive surfactant cetyl trimethyl ammonium bromide (CTAB) was also used for the polymerization. Compared to CTAB, the surfmers behaved much better. Not only stabilities to electrolyte and water resistance were improved, but also freeze/thaw stability got a superior performance. Copyright © 2008 John Wiley & Sons, Ltd.     

Modeling emulsion polymerization stabilized by polymerizable surfactants

A mathematical model for seeded emulsion polymerization stabilized with polymerizable surfactants (surfmers) was developed. The model accounts for the main features of the process and provides information about surfmer conversion as well as surfmer burying inside the polymer particles. The model was validated by comparing its predictions with the experimental results for the effect of particle size, surface properties of the surfmer, and type of initiator on surfmer conversion. The effect of surfmer reactivity on surfmer incorporation to the polymer backbone is also discussed. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 585–595, 2001     

Miniemulsion polymerization of styrene with a block copolymer surfactant

A series of miniemulsion systems based on styrene/azobisisobutyronitrile in the presence of poly(methyl methacrylate‐b‐2‐(dimethylamino)ethyl methacrylate) as a surfactant and hexadecane (HD) as a cosurfactant were developed. For comparison, a series of pseudoconventional emulsions also were carried out with the same procedure used for the aforementioned series but without the cosurfactant (HD). Both the droplet size and shelf life were also measured. Experimental results indicate that it is possible to slow the effect of Ostwald ripening and thereby produce a stable miniemulsion with the block copolymer as the surfactant and HD as the cosurfactant. In addition, the extent to which varying the surfactant concentration and copolymer composition could affect both the polymer particle size during the polymerization and the polymerization rate was examined. Variation in the polymer particle sizes during polymerization indicates that droplet and aqueous (micellar or both homogeneous) nucleation occurs in the miniemulsion polymerization. With the same concentration of the surfactant used in the miniemulsion polymerization, the polymerization rates of systems with M₁₂B₃₆ are faster than those of systems with M₁₂B₁₂. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1818–1827, 2000     

Grafting of dodecyl methacrylate onto hydroxylated polybutadiene by miniemulsion polymerization

Homogeneous copolymer latex particles of dodecyl methacrylate (DMA) and low‐molecular‐weight hydroxy‐terminated polybutadiene (HTPB) oligomers were prepared by free‐radical polymerization using miniemulsion methods. Rate data and latex characteristics were consistent with the classical miniemulsion mechanism where nucleation of monomer droplets is the predominant pathway of particle formation. There is essentially no particle formation by secondary nucleation in the water phase. Characterization of the copolymer latex particles using transmission electron microscopy and modulated differential scanning calorimetry suggested that there is a significant amount of grafted poly(DMA)/HTPB polymer contributing to the miscibility of the HTPB and poly(DMA) phases. Particles were more homogeneous at increased HTPB composition, of relatively narrow polydispersity, and could be prepared reproducibly using a number of different initiation systems. The observed trends can all be rationalized in terms of conventional understanding of miniemulsion polymerization systems. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3404–3416, 2004     

Influence of Particle Nucleation in Pressure Sensitive Adhesive Properties: Miniemulsion versus Emulsion Polymerization

Miniemulsion polymerization is a promising approach to produce and tailor pressure sensitive adhesives (PSAs). In this paper, a systematic comparison of the adhesive properties of latexes produced by miniemulsion and conventional emulsion polymerization is presented. Specifically, the influence of the total surfactant concentration, chain transfer agent concentration and chemical composition on the final adhesive properties of the polymer 2-ethyl hexyl acrylate/methyl methacrylate/acrylic acid was discerned using a 2³ factorial design for each polymerization method. In addition to the adhesive properties (i.e., loop tack, peel strength and shear strength), molecular weight distribution, particle size distribution (PSD) and glass transition temperature were analyzed. The results show that under the conditions used in this work, it is possible to produce PSAs using miniemulsion polymerization, a process wherein monomer droplet nucleation is the dominant particle nucleation mechanism. The use of a miniemulsion polymerization process, as opposed to the conventional emulsion technique, produced several differences such as larger particles sizes and narrower molecular weight distributions. Focusing on the PSA films that exhibited adhesive rather than cohesive failure, the PSA films generated via miniemulsion polymerization displayed higher values of loop tack and peel strength compared to those produced via conventional emulsion polymerization. Shear strength results were strongly dependent on the amount of gel content and sol molecular weight for both cases.     

Reverse atom transfer radical polymerization of butyl methacrylate in a miniemulsion stabilized with a cationic surfactant

The miniemulsion reverse atom transfer radical polymerization of butyl methacrylate was carried out with cetyltrimethylammonium bromide (CTAB) as the sole surfactant. The polymerizations were initiated with 2,2′‐azobis[2‐(2‐imidazolin‐2‐yl)propane] dihydrochloride and mediated with copper(II) bromide/tris[2‐di(2‐ethylhexyl acrylate)aminoethyl]amine. The living character was demonstrated by the linear increase in the number‐average molecular weight with conversion and the decreasing polydispersity index with conversion. The polymerizations were conducted at 90 °C with 1 wt % CTAB with respect to the monomer and produced a coagulum‐free latex with a mean particle diameter of 155 nm. The resulting latexes exhibited good shelf‐life stability. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1628–1634, 2006     

Atom transfer radical polymerization of styrene and methyl methacrylate catalyzed by FeCl2/iminodiacetic acid

The atom transfer radical polymerization of styrene and methyl methacrylate with FeCl₂/iminodiacetic acid as the catalyst system in bulk was successfully implemented at 70 and 110 °C, respectively. The polymerization was controlled: the molecular weight of the resultant polymer was close to the calculated value, and the molecular weight distribution was relatively narrow (weight‐average molecular weight/number‐average molecular weight ∼ 1.5). Block copolymers of polystyrene‐b‐poly(methyl methacrylate) and poly(methyl methacrylate)‐b‐poly(methyl acrylate) were successfully synthesized, confirming the living nature of the polymerization. A small amount of water added to the reaction system increased the reaction rate and did not affect the living nature of the polymerization system. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4308–4314, 2000     

Improving water sensitivity in acrylic films using surfmers

The water sensitivity of films obtained from high solids content acrylic latexes was investigated, with special focus on the role of the surfactant used in the synthesis step. The performance of films obtained from latexes stabilized by nonionic surfmers was compared to that of the acrylic latexes stabilized with conventional nonionic and anionic surfactants. It was seen that the latexes stabilized with reactive surfactants exhibited a remarkably better resistance to both water permeability and water vapor permeability and therefore enlarged the durability of the films. Atomic force microscopy images suggested that the defects created by surfactant migration in the latexes stabilized with conventional surfactants promoted the permeation of water by capillarity.     

Macromolecular surfactants for miniemulsion polymerization

The use of polymeric surfactants as stabilizers in miniemulsion polymerization was reviewed. The structural characteristics of reported polymeric surfactants were detailed and compared. The concept of multi-functional polymeric surfactants was evidenced. The specificities brought by polymeric surfactants in the process of miniemulsion polymerization in comparison to molecular surfactants were analysed for the stability of the initial monomer emulsion, polymerization kinetics and characteristics of the obtained latexes. The contribution of polymeric surfactants to the control of the characteristics of the obtained nanoparticles was detailed with regard to the nature of the core material and to the surface coverage. Polymeric surfactants can be seen as powerful tools for the design of original nanoparticles. On the basis of the available data, possible research topics are suggested.     

Exploitation of Compartmentalization in RAFT Miniemulsion Polymerization to Increase the Degree of Livingness

It is demonstrated that the degree of livingness (chain‐end fidelity) in RAFT polymerization for a given degree of polymerization can be markedly increased in miniemulsion polymerization relative to the corresponding homogeneous bulk system. Polymerization of styrene was conducted using a poly(methyl methacrylate) benzodithioate as macroRAFT agent in both miniemulsion and bulk. The substantially higher polymerization rate in miniemulsion, which is attributed to the segregation effect (compartmentalization) causing a reduction in the rate of bimolecular termination, makes it possible to reach a given degree of polymerization in a significantly shorter time than in the corresponding bulk system. As a consequence, fewer initiating radicals are required throughout the polymerization, leading to higher livingness in the more rapid miniemulsion system. It is demonstrated how this approach facilitates synthesis of high‐molecular‐weight block copolymers comprising slowly propagating monomers such as styrene and methacrylates. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1938–1946     

Adding magnetic ionic liquid monomers to the emulsion polymerization tool‐box: Towards polymer latexes and coatings with new properties

Magnetic ionic liquid monomers were synthesized and then polymerized to get magnetic polymer latexes and films. First, a series of 1‐vinyl‐3‐dodecyl‐imidazolium monomers having metal halides counter‐anions such as FeCl₃Br^?, CoCl₂Br^?, and MnCl₂Br^? were synthesized. These ionic liquid monomers were first homopolymerized to lead to magnetic poly(ionic liquids) and characterized. Secondly, magnetic latexes were synthesized by using the magnetic ionic liquids as surfmers (surfactant + monomer) in the emulsion polymerization of methyl methacrylate/n‐butyl acrylate. It was found that the powders obtained by freeze‐drying the latexes presented a paramagnetic behavior with weak antiferromagnetic interactions between the adjacent metal ions. Although the ratio of magnetic ionic liquid/monomer was only 2% these poly(methyl methacrylate‐co‐butyl acrylate) powders and latexes responded to a magnetic field due to the surfmer paramagnetic nature. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1145–1152     

Maleic diamide polymerizable surfactants. Applications in emulsion polymerization

A series of new polymerizable non-ionic and ionic surfactants (surfmers) with amides groups on both sides of the C=C double bonds have been prepared upon reaction of maleic isoimide carrying a long alkyl chain (or a benzyl group) with a hydrophilic amine derivative. Their critical micellar concentration (CMC) was measured with a surface tensiometer. They have been engaged in batch emulsion polymerization of styrene, and semi-batch seeded copolymerization of styrene and butyl acrylate, giving stable latexes during the polymerization process, and upon extraction with ethanol, showing a high rate of incorporation at the particle surface. However these surfmers do not confer good steric stabilization properties, which may be expected from the use of non-ionic surfactants. To cite this article: I. Klimenkovs et al., C. R. Chimie 6 (2003).     

Reactive surfactants in heterophase polymerization. VIII. Emulsion polymerization of alkyl sulfopropyl maleate polymerizable surfactants (surfmers) with styrene

The copolymerization of styrene with two polymerizable surfactants (surfmers) based on maleic acid (dodecyl sodium sulfopropyl maleate and tetradecyl sodium sulfopropyl maleate) was studied in batch emulsion polymerizations. The surfmer conversion was obtained by serum replacement with water and subsequent analysis of the recovered, unreacted surfmers with two-phase titration. It was found that both surfmers copolymerized well with styrene and their partial conversion was higher than that of styrene. These results are contradictory to what was found before in the literature using ultrafiltration with methanol, and the differences are explained on the basis of oligomer formation: The oligomers formed are detected if the latices are washed with methanol. It was found that at the end of the polymerization (almost complete conversion of both styrene and surfmer) only 45% of the surfmer groups were present on the particle surface, which is in agreement with a high conversion of the surfmer at the beginning of the reaction. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 2561–2568, 1997     

Evaluation of Organically Modified Layered Double Hydroxides as Fillers for the Preparation of Polymer Nanocomposites in Miniemulsion Polymerization

Latexes of poly(n‐butyl acrylate‐co‐methyl methacrylate) [P(BA‐co‐MMA)] filled with magnesium–aluminum layered double hydroxides (MgAl‐LDHs) are synthesized using miniemulsion polymerization. Three commercial LDHs organically modified with different types of anions are used as fillers (Perkalite F100S, Perkalite A100, and Perkalite AF50) and three different types of surfactants are tested to stabilize the miniemulsions including a cationic, an anionic, and a nonionic one. Stable LDH‐containing miniemulsions are prepared with a mixture of sodium dodecyl sulfate and Triton X‐405 and the polymerizable co‐stabilizer octadecyl acrylate. They are then polymerized to yield nanocomposite latexes. Depending on the type of LDH used, the presence of the inorganic material in the reaction medium affects the polymerization kinetics. X‐ray diffraction analysis of the resulting nanocomposite films suggests exfoliation of the inorganic material. The glass transition temperature of the nanocomposites is not affected by the LDHs and the decomposition temperature of the nanocomposites determined by thermogravimetric analysis is greater than that of the pure polymer.     

Influence of hydrophobic monomers on secondary nucleation of hydroxyl‐functionalized latexes

The influence of butyl acrylate (BA) and methyl methacrylate (MMA) on hydroxyl functionalized latexes was investigated. The hydrophobicity of the monomer feed was varied via the BA/MMA ratio. In addition to monitoring the effect of hydrophobic monomer feed on secondary nucleation, the polymerization kinetics and final latex properties were also obtained for comparison. Five different BA to MMA molar ratios were combined with five 2‐hydroxyethyl methacrylate (HEMA) concentrations (0, 10, 20, 30 and 40 mol% in monomer composition). All latexes were synthesized through seeded semibatch emulsion polymerization process. Particle size distributions and average particle sizes of the latexes were determined by dynamic light scattering (DLS) and qualitatively compared with transmission electron microscope (TEM) images. The BA to MMA ratio significantly influences the boundary HEMA concentration at which homogeneous secondary nucleation occurs. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2190–2202