Synthesis and properties of sulfonated polyimides derived from bis(sulfophenoxy) benzidines

A series of aromatic sulfonated polyimides (SPIs) bearing sulfophenoxy side groups have been successfully synthesized and evaluated as polymer electrolyte membranes for fuel cell applications. The SPIs had high viscosity and gave tough and flexible membranes. The SPI membranes showed anisotropic membrane swelling in water with much larger dimensional change in thickness direction than in plane one. They showed the better proton‐conducting performance even in the lower relative humidity (RH) range than the other SPI membranes, for example, a high proton conductivity of 0.05 S/cm at 50 % RH and 120 °C. They maintained high mechanical strength and conductivity after aging in water at 130 °C for 500 h, showing much better water stability compared with the main‐chain‐type SPI and side‐chain‐type SPI membranes reported so far. In polymer electrolyte fuel cells (PEFCs) operated at 90 °C and 84–30%RH, they showed fairly high cell performances and have high potential for PEFC applications. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 1463–1477, 2009     

Synthesis and characterization of high molecular weight hexafluoroisopropylidene‐containing polybenzimidazole for high‐temperature polymer electrolyte membrane fuel cells

A high molecular weight, thermally and chemical stable hexafluoroisopropylidene containing polybenzimidazole (6F‐PBI) was synthesized from 3,3′‐diaminobenzidine (TAB) and 2,2‐bis(4‐carboxyphenyl) hexafluoropropane (6F‐diacid) using polyphosphoric acid (PPA) as both the polycondensation agent and the polymerization solvent. Investigation of polymerization conditions to achieve high molecular weight polymers was explored via stepwise temperature control, monomer concentration in PPA, and final polymerization temperature. The polymer characterization included inherent viscosity (I.V.) measurement and GPC as a determination of polymer molecular weight, thermal and chemical stability assessment via thermo gravimetric analysis and Fenton test, respectively. The resulting high molecular weight polymer showed excellent thermal and chemical stability. Phosphoric acid doped 6F‐PBI membranes were prepared using the PPA process. The physiochemical properties of phosphoric acid doped membranes were characterized by measuring the phosphoric acid doping level, mechanical properties, and proton conductivity. These membranes showed higher phosphoric acid doping levels and higher proton conductivities than the membranes prepared by the conventional membrane fabrication processes. These membranes had sufficient mechanical properties to be easily fabricated into membrane electrode assemblies (MEA) and the prepared MEAs were tested in single cell fuel cells under various conditions, with a focus on the high temperature performance and fuel impurity tolerance. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4064–4073, 2009     

Sulfonated poly(ether ether ketone)/poly(vinylpyrrolidone) acid–base polymer blends for direct methanol fuel cell application

Acid–base polymer blends for polymer electrolyte membranes have been prepared by blending sulfonated poly(ether ether ketone) (SPEEK) with poly(vinylpyrrolidone) (PVP) to reduce methanol uptake and to decrease methanol permeability while maintaining high proton conductivity. The acid‐base interaction occurring on the sulfonic acid group and on the tertiary amide group was characterized by FTIR and DMA. As the composition of PVP lowered than 20 wt % in the blends, the acid–base interaction causes great reduction on methanol uptake and the methanol permeability; however, the proton conductivity is still high. In this work, membrane–electrode assemblies (MEAs) have been prepared for direct methanol fuel cell (DMFC) from both blend membrane and Nafion 117. DMFC single cell performance was also evaluated. Results confirmed that SPEEK (with the degree of sulfonation (DS) = 69%) blended with PVP (M_n = 1,300,000) with a ratio of 80/20 (w/w) exhibits higher open‐circuit voltages (OCV) and lower polarization loss than those of Nafion 117. These acid–base blends will be suitable for DMFC application. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 565–572, 2006     

Aspects of fatigue failure mechanisms in polymer fuel cell membranes

The swelling‐driven fatigue behavior of polymer fuel cell membranes during relative humidity (RH) cycling is investigated. In particular, swelling‐induced membrane stresses are obtained from a numerical model simulating fuel cell RH cycle tests, and compared to the lifetimes obtained experimentally from tests conducted in the absence of electrochemical effects. A strong correlation between the lifetimes of the membranes in the actual tests and model results is obtained. In general, higher RH (or swelling) amplitude results in larger stress amplitudes and shorter lifetime, that is, fewer cycles to failure. Tensile stresses are needed for forming local cavities in the membrane, which may eventually lead to craze formation. Cavitation is less likely to occur in compressed membrane at high humidities. The stress–lifetime plots for polymer fuel cell membranes exhibit similar features to those observed for other polymers. The crazing criterion for polymers suggests that craze initiation during RH cycling is more likely to occur in the low compression regions, such as under the channels, which is in agreement with experimental observations. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1506–1517, 2011     

Application of polysulfone (PSf)– and polyether ether ketone (PEEK)–tungstophosphoric acid (TPA) composite membranes for water electrolysis

The ion exchange membrane using polysulfone (PSf) and polyether ether ketone (PEEK) as a basic material was prepared to apply in the polymer electrolyte membrane electrolysis (PEME). The sulfonated block copolymer of PSf and poly(phenylene sulfide sulfone) (SPSf-co-PPSS) and the sulfonated PEEK (SPEEK) were blended with tungstophosphoric acid (TPA) to avoid water swelling at elevated temperatures led to decrease in mechanical strength. These prepared ion exchange membranes showed some interesting characteristics including physicochemical stabilities, mechanical and membrane properties.The prepared ion exchange membrane was utilized to prepare the membrane electrode assembly (MEA). MEA consisted of Pt/PEM/Pt was prepared by equilibrium and non-equilibrium impregnation–reduction (I–R) methods. The prepared MEA by non-equilibrium I–R method was used in the PEME unit cell. The cell voltages of the MEA using SPSf-co-PPSS/TPA and SPEEK/TPA membranes were 1.83 V and 1.90 V at 1 A/cm² and 80 °C, with platinum loadings of 1.12 and 1.01 mg/cm², respectively.     

Alternative proton-conducting electrolytes and their electrochemical performances

This study was focused on the performances of membrane electrode assemblies (MEAs) consisting of the proton–conducting 90PVA/3PWA/4GPTMS/1P₂O₅/2Gl and 80PVA/10PWA/6GPTMS/2P₂O₅/2Gl hybrid membranes as electrolytes together with a Pt/C electrode for proton exchange membrane fuel cells. The MEAs were fabricated and tested as a function of temperature and humidity, and yielded a current density value of about 350?mA?cm^?2 at 60?°C and 100% relative humidity (RH) for the membrane electrolyte 80PVA/10PWA/6GPTMS/2P₂O₅/2Gl. These values were compared with Nafion? membranes, and the single-cell performances based on proton-conducting organic/inorganic hybrid electrolytes were discussed. The test conditions employed were equivalent for each MEA that had an active area of 5?cm². These hybrid membranes showed a high proton conductivity in the range of 10^?3–10^?2 S cm^?1 at low temperatures, i.e., 60, 80, and 90?°C, and 50%, 75%, and 100% RH.     

Multiblock poly(Phenylene ether nitrile)s with pendant sulfoalkoxyl side chain for H2/air fuel cells at low humidity condition

A series of multiblock poly(phenylene ether nitrile)s with pendant sulfoalkoxyl side chains have been developed as proton exchange membranes for fuel cells. The membranes were obtained by a solution casting method and exhibited good thermal stability, flexibility, and mechanical strength. The membranes displayed well‐developed microphase separation, which largely contributed to their excellent ion conduction ability. One of the new membranes with a low ion exchange capacity of 1.57 mequiv g^?1 showed higher proton conductivity than Nafion 212 over the entire RH range (30–95%). The maximum power output generated in a single cell test reached up to 0.754, 0.640, and 0.414 W cm^?2 at 70 °C under 80%, 50%, and 30% RH conditions, respectively. The current density of the membrane obtained at 0.6 V (I _0.6) was as high as 640 mA cm^?2, which was much higher than that of Nafion 212 (375 mA cm^?2 at 30% RH), suggesting its superiority for a more rapid system start‐up. Furthermore, the in situ durability test at 50% RH was performed at a constant current loading, and the membrane did not show any significant voltage reduction over the 400 h testing period. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55 , 1940–1948     

Tensile behavior of Nafion and sulfonated poly(arylene ether sulfone) copolymer membranes and its morphological correlations

The tensile stress–strain behavior of Nafion 117 and sulfonated poly(arylene ether sulfone) copolymer (BPSH35) membranes were explored with respect to the effects of the strain rate, counterion type, molecular weight, and presence of inorganic fillers. The yielding properties of the two films were most affected by the change in the strain rate. The stress–strain curves of Nafion films in acid and salt forms exhibited larger deviations at strains above the yield strain. As the molecular weight of the BPSH35 samples increased, the elongation at break improved significantly. Enhanced mechanical properties were observed for the composite membrane of BPSH35 and zirconium phenylphosphonate (2% w/w) in comparison with its matrix BPSH35 film. The stress‐relaxation behavior of Nafion and BPSH35 membranes was measured at different strain levels and different strain rates. Master curves were constructed in terms of plots of the stress‐relaxation modulus and time on a double‐logarithm scale. A three‐dimensional bundle‐cluster model was proposed to interpret these observations, combining the concepts of elongated polymer aggregates, proton‐conduction channels, and states of water. The rationale focused on the polymer bundle rotation/interphase chain readjustment before yielding and polymer aggregate disentanglements and reorientation after yielding. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1453–1465, 2006     

Platinum dissolution and deposition in the polymer electrolyte membrane of a PEM fuel cell as studied by potential cycling

The behavior of platinum dissolution and deposition in the polymer electrolyte membrane of a membrane-electrode-assembly (MEA) for a proton-exchange membrane fuel cell (PEMFC) was studied using potential cycling experiment and high-resolution transmission electron microscopy (HRTEM). The electrochemically active surface area decreased depending on the cycle number and the upper potential limit. Platinum deposition was observed in the polymer electrolyte membrane near a cathode catalyst layer. Platinum deposition was accelerated by the presence of hydrogen transported through the membrane from an anode compartment. Platinum was transported across the membrane and deposited on the anode layer in the absence of hydrogen in the anode compartment. This deposition was also affected by the presence of oxygen in the cathode compartment.     

Gel polymer electrolytes prepared with porous membranes based on an acrylonitrile/methyl methacrylate copolymer

Porous membranes based on acrylonitrile/methyl methacrylate copolymer were prepared by a phase‐inversion method. Microstructures of the porous membranes were controlled through the variation of the evaporation drying time before immersion in a nonsolvent bath. Gel polymer electrolytes were prepared from these porous membranes via soaking in an organic electrolyte solution. They encapsulated the electrolyte solution well without solvent leakage and maintained good mechanical properties that allowed the preparation of thin films (～23 μm). These systems showed acceptable ionic conductivity values (>6.0 × 10^?4 S/cm) at room temperature and sufficient electrochemical stability over 4.4 V that allowed applications in lithium‐ion polymer batteries. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1496–1502, 2002     

Improved interfacial adhesion of membrane electrode assemblies using polymer binders and pore-filling membranes in alkaline membrane fuel cells

The development of alkaline membrane fuel cells (AMFCs) will enable the use of non-platinum catalysts and hydrocarbon-based electrolyte membranes. Such catalysts are intrinsically stable and have activities similar to that of platinum in an alkaline environment. A pore-filling membrane has been made from a porous, high-density polyethylene substrate to fabricate durable, AMFC membrane electrode assemblies (MEAs). Because of the low binding ability of the hydrocarbon ionomer in the preparation of AMFC MEAs, polymer binders were added to the catalyst slurries to form a firmly bound interface. A content of 20 wt% polyethylene (PE) binder, the same material as the porous substrate in the pore-filling membrane, exhibits the best attachment of the non-platinum catalyst particles to the pore-filling, hydrocarbon anion-exchange membranes. The addition of a PE binder improves adhesion at the MEA interface and diminished contact resistance. The improved durability of the MEA is confirmed by continuous, constant-voltage operation. Adhesion between the cathode catalyst layer and the pore-filling membrane is also investigated after mild hot-pressing to test the use of decal method in the fabrication of AMFCs. The catalyst layer with the PE binder was completely transferred to the pore-filling membrane at 50 °C and 30 bar?cm^?2, but not for the PTFE binder.     

Impact of Membrane Types and Catalyst Layers Composition on Performance of Polymer Electrolyte Membrane Fuel Cells

Performance of a low temperature polymer electrolyte membrane fuel cell (PEMFC) is highly dependent on the kind of catalysts, catalyst supports, ionomer amount on the catalyst layers (CL), membrane types and operating conditions. In this work, we investigated the influence of membrane types and CL compositions on MEA performance. MEA performance increases under all practically relevant load conditions with reduction of the membrane thickness from 50 to 15 μm, however further decrease in membrane thickness from 15 to 10 μm leads to reduction in cell voltage at high current loads. A thick anode CL is found to be beneficial under wet operating conditions assuming more pore space is provided to accommodate liquid water, whereas under dry operating conditions, an intermediate thickness of the anode CL is beneficial. When studying the impact of catalyst layer thickness, too thin a catalyst layer again shows reduced performance due to increased ohmic resistance ruled out the performance of the MEAs which have identical Pt crystallite sizes on the cathode CLs i. e. the thinnest the cathode CL, the highest the voltage were achieved at a defined current load. Adaptation of the operating conditions is highly anticipated to achieve the highest MEA performance.     

碱性聚合物电解质膜的表面锥形阵列结构提升燃料电池性能

燃料电池作为一种清洁高效的能量转换装置,被认为是构建未来社会可再生能源结构的关键一环。不同于质子交换膜燃料电池(PEMFC),碱性聚合物电解质燃料电池(APEFC)的出现使非贵金属催化剂的使用成为可能,因而受到了日益广泛的关注和研究。APEFC的关键结构是膜电极,主要由聚合物电解质膜和阴阳极(含催化层、气体扩散层)组成,膜电极是电化学反应发生的场所,其优劣直接决定着电池性能的好坏。因此,基于现有的碱性聚合物电解质及催化剂体系,如何构筑更加优化的膜电极结构,使APEFC发挥出更高的电池性能是亟待开展的研究。本文首先通过模板法在碱性聚合物电解质膜的表面构建出有序的锥形阵列,再将具有阵列结构的一侧作为阴极来构筑膜电极,同时,作为对比,制备了由无阵列结构的聚合物电解质膜构筑而成的膜电极,最后对基于两种不同膜电极的APEFC的电化学性能进行了对比研究。实验结果表明,锥形阵列结构可以将APEFC的峰值功率密度由1.04 W·cm-2显著提高到1.48 W·cm-2,这主要归因于在APEFC的阴极侧具有锥形阵列结构的聚合物电解质膜的亲水性的提升和催化剂电化学活性面积的增加。本工作为碱性聚合物电解质燃...     

Synthesis and properties of novel sulfonated (co)polyimides bearing sulfonated aromatic pendant groups for PEFC applications

Novel sulfonated diamines bearing aromatic pendant groups, namely, 3,5‐diamino‐3′‐sulfo‐4′‐(4‐sulfophenoxy) benzophenone (DASSPB) and 3,5‐diamino‐3′‐sulfo‐4′‐(2,4‐disulfophenoxy) benzophenone (DASDSPB), were successfully synthesized. Novel side‐chain‐type sulfonated (co)polyimides (SPIs) were synthesized from these two diamines, 1,4,5,8‐naphthalene tetracarboxylic dianhydride (NTDA) and nonsulfonated diamines such as 4,4′‐bis(3‐aminophenoxy) phenyl sulfone (BAPPS). Tough and transparent membranes of SPIs with ion exchange capacity of 1.5–2.9 meq g^?1 were prepared. They showed good solubility and high thermal stability up to 300 °C. They showed isotropic membrane swelling in water, which was different from the main‐chain‐type and sulfoalkoxy‐based side‐chain‐type SPIs. The relative humidity (RH) and temperature dependence of proton conductivity were examined. At low RH, the novel SPI membranes showed much higher conductivity than the sulfoalkoxy‐based SPIs. They showed comparable or even higher proton conductivity than Nafion 112 in water at 60 °C (>0.10 S cm^?1). The membrane of NTDA‐DASDSPB/BAPPS (1/1)‐s displayed reasonably high proton conductivities of 0.05 and 0.30 S cm^?1 at 50 and 100% RH, respectively, at 120 °C. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2862–2872, 2006     

Chemical stability enhancement of crown ether grafted sulfonated poly(arylene ether ketone) fuel cell membrane by cerium ion fixation

In operation of polymer electrolyte membrane fuel cell or direct methanol fuel cell, ·OH radicals are the major cause for the degradation of polymer electrolyte membrane. In order to enhance its antioxidation stability, cerium ion (Ce³⁺, CE), an ·OH radical quencher, is introduced to membrane, as it converts the ·OH radicals into inactive chemicals. In this study, aminoethyl‐15‐crown‐5 (CRE) is grafted on the sulfonated poly(arylene ether ketone) (SPAEK) to prevent the migration of CE ions from the membrane for long‐term antioxidation stability, as CRE forms a coordination complex with CE. The chemical and physical structures of the CRE grafted SPAEK are examined using proton nuclear magnetic resonance, energy dispersive X‐ray, and small‐angle X‐ray scattering spectroscopy. The physical properties of the CRE grafted SPAEK membrane are investigated and compared with those of the CRE blended and CE blended ones. While the grafting of CRE does not significantly affect the thermal and mechanical and water uptake behaviors of membranes, it leads to a significant improvement of antidegradation effect compared with other blend systems according to Fenton's test. The proton conductivity decreases with addition of CE but its effect is lessened by introduction of CRE. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 101–109     

Preliminary evaluation of sulfonated poly(ether ether ketone)/monoethanolamine/adipic acid composite membranes for direct methanol fuel cell applications

A series of sulfonated poly(ether ether ketone)/monoethanolamine/adipic acid (SPEEK/MEA/AA) composite membranes are prepared and investigated to assess their possibility as proton exchange membranes in direct methanol fuel cells (DMFCs). A preliminary evaluation shows that introducing MEA and AA into SPEEK matrix decreases the thermal stability of membrane. However, the degradation temperatures are still above 260 °C, satisfying the requirement for fuel cell operation. Compared with the pure SPEEK membrane, the composite membranes exhibit not only lower water uptake and swelling ratios but also better mechanical property and oxidative stability. Noticeably, the methanol diffusion coefficient of the composite membranes decrease significantly from 3.15 × 10^?6 to 0.76 × 10^?6 cm²/s with increasing MEA and AA content, accompanied by only a small sacrifice in proton conductivity. Although both the methanol diffusion coefficient and the proton conductivity of composite membranes are lower than those of pure SPEEK and Nafion® 117 membranes, their selectivity (conductivity/methanol diffusion coefficient) are higher. In addition, the composite membranes show excellent stability in aqueous methanol solution. The good thermal and chemical stability, low swelling ratio, excellent mechanical property, low methanol diffusion coefficient, and high selectivity make the use of these composite membranes in DMFCs quite attractive. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2871–2879, 2007     

Proton conducting composite membranes from polysulfone and heteropolyacid for fuel cell applications

The viability of using composite membranes of heteropolyacid (HPA)/polysulfone (PSF), HPA/sulfonated polysulfone (SPSF) for use in proton exchange membrane fuel cells (PEMFC) was investigated. PSF and its sulfonated polymer, SPSF was solution‐blended with phosphotungstic acid, a commercially available HPA. Fourier transform infrared (FTIR) spectroscopy of the HPA–40/SPSF composite exhibited band shifts showing a possibility of intermolecular hydrogen bonding interaction between the HPA additive and the sulfonated polymer. The composite membranes exhibited improved mechanical strength and low water uptake. The conductivity of the composite membrane, HPA–40/SPSF, consisting of 40 wt % HPA and 60 wt % SPSF [with a degree of Sulfonation (DS) of 40%] exhibited a conductivity 0.089 S/cm at room temperature that linearly increased upto 0.14 S/cm at 120 °C, whereas the widely used commercial membrane Nafion 117, exhibited a room temperature conductivity of 0.1 S/cm that increased to only 0.12 S/cm at 120 °C. In contrast, the composite of HPA–40/PSF exhibited a proton conductivity of 0.02 S/cm at room temperature that increased only to 0.07 S/cm at a temperature of 100 °C. The incorporation of HPA into SPSF not only rendered the membranes suitable for elevated temperature operation of PEMFC but also provides an inexpensive alternative compared to Nafion. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1538–1547, 2005     

Pore‐filling electrolyte membranes based on microporous polyethylene matrices activated with plasma and sulfonated hydrogenated styrene butadiene block copolymer. Synthesis,microstructural and electrical characterization

In this research a series of pore‐filling electrolyte membranes were prepared, based on a sulfonated and hydrogenated styrene/butadiene block copolymer (SHSBS) and plasma‐treated microporous polyethylene (PE) membranes. The pore‐filling electrolyte membranes were characterized by means of scanning electronic microscopy (SEM), infrared spectroscopy (FTIR‐ATR), and dynamic mechanical analysis (DMA). In addition, the water uptake and methanol/water uptake capacities of these membranes were determined using several methanol in water solutions, as well as the permeability coefficients, for both water and methanol, using a 2 M methanol in water solution and pure methanol. Finally, electrical behavior was recorded by means of electrochemical impedance spectroscopy (EIS) and the four probe technique (FPT). The SEM images recorded show good coating of the pore‐filling electrolyte membranes on the plasma‐treated PE matrices, and DMA shows the proper relaxations of the two components: PE and SHSBS. Furthermore, the methanol/water absorption capacity was observed to diminish with plasma treatment of the matrix. Methanol permeability of the pore‐filling electrolyte membranes is notably lower than that of the Nafion® membrane, ion conductivity moving in the order of 10⁻² S cm⁻¹. Both of these characteristics qualify the experimental membranes as candidates to be applied as proton exchangers in fuel cells (FCs). © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1684–1695, 2008     

Operando 3D Visualization of Migration and Degradation of a Platinum Cathode Catalyst in a Polymer Electrolyte Fuel Cell

The three‐dimensional (3D) distribution and oxidation state of a Pt cathode catalyst in a practical membrane electrode assembly (MEA) were visualized in a practical polymer electrolyte fuel cell (PEFC) under fuel‐cell operating conditions. Operando 3D computed‐tomography imaging with X‐ray absorption near edge structure (XANES) spectroscopy (CT‐XANES) clearly revealed the heterogeneous migration and degradation of Pt cathode catalyst in an MEA during accelerated degradation test (ADT) of PEFC. The degradative Pt migration proceeded over the entire cathode catalyst layer and spread to MEA depth direction into the Nafion membrane.     

Synthesis and properties of a new fluorine‐containing polybenzimidazole for high‐temperature fuel‐cell applications

An amorphous, organosoluble, fluorine‐containing polybenzimidazole (PBI) was synthesized from 3,3′‐diaminobenzidine and 2,2‐bis(4‐carboxyphenyl)hexafluoropropane. The polymer was soluble in N‐methylpyrrolidinone and dimethylacetamide and had an inherent viscosity of 2.5 dL/g measured in dimethylacetamide at a concentration of 0.5 g/dL. The 5% weight loss temperature of the polymer was 520 °C. Proton‐conducting PBI membranes were prepared via solution casting and doped with different amounts of phosphoric acid. In the methanol permeability measurement, the PBI membranes showed much better methanol barrier ability than a Nafion membrane. The proton conductivity of the acid‐doped PBI membranes increased with increasing temperatures and concentrations of phosphoric acid in the polymer. The PBI membranes showed higher proton conductivity than a Nafion 117 membrane at high temperatures. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4508–4513, 2006