Chemically induced phase separation in the preparation of porous epoxy monolith

A methodology for preparing porous epoxy monolith via chemically induced phase separation was proposed. The starting system was a mixture of an epoxy precursor, diglycidyl ether of bisphenol‐A (DGEBA), a curing agent, 4,4′‐diaminodiphenylmethane (DDM), and a thermoplastic polymer, polypropylene carbonate (PPC). As DGEBA was cured with DDM, the system became phase‐separated having PPC particles dispersed in epoxy matrix. After PPC particles were removed by thermal degradation, a porous structure was obtained. The phase separation mechanism was determined by the initial composition and illustrated by a pseudophase diagram. The pore size increased with increasing the concentration of PPC and raising the curing temperature. The intermediate and final morphologies of the system were studied using optical and scanning electron microscopy, respectively. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

A polymer of bisphenol A and bisphenol A diglycidyl ether and its blends with poly(styrene‐co‐acrylonitrile): In situ polymerization preparation,morphology, and mechanical properties

The poly(hydroxy ether of bisphenol A)‐based blends containing poly(acrylontrile‐co‐styrene) (SAN) were prepared through in situ polymerization, i.e., the melt polymerization between the diglycidy ether of bisphenol A (DGEBA) and bisphenol A in the presence of poly(acrylontrile‐co‐styrene) (SAN). The polymerization reaction started from the initial homogeneous ternary mixture of SAN/DGEBA/bisphenol A, and the phenoxy/SAN blends with SAN content up to 20 wt % were obtained. Both the solubility behavior and Fourier transform infrared (FTIR) spectroscopy studies demonstrate that no intercomponent reaction occurred in the reactive blend system. Differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and scanning electronic microscopy (SEM) were employed to characterize the phase structure of the as‐polymerized blends. All the blends display the separate glass transition temperatures (T_g's); i.e., the blends were phase‐separated. The morphological observation showed that all the blends exhibited well‐distributed phase‐separated morphology. For the blends with SAN content less than 15 wt %, very fine SAN spherical particles (1–3 μmm in diameter) were uniformly dispersed in a continuous matrix of phenoxy and the fine morphology was formed through phase separation induced by polymerization. Mechanical tests show that the blends containing 5–15 wt % SAN displayed a substantial improvement of tensile properties and Izod impact strength, which were in marked contrast to those of the materials prepared via conventional methods. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 525–532, 1999     

Fracture toughening of epoxy matrices with blends of resins of different molecular weights and other modifiers

The microstructure and fracture behavior of epoxy mixtures containing two monomers of different molecular weights were studied. The variation of the fracture toughness by the addition of other modifiers was also investigated. Several amounts of high‐molecular‐weight diglycidyl ether of bisphenol A (DGEBA) oligomer were added to a nearly pure DGEBA monomer. The mixtures were cured with an aromatic amine, showing phase separation after curing. The curing behavior of the epoxy mixtures was investigated with thermal measurements. A significant enhancement of the fracture toughness was accompanied by slight increases in both the rigidity and strength of the mixtures that corresponded to the content of the high‐molecular‐weight epoxy resin. Dynamic mechanical and atomic force microscopy measurements indicated that the generated two‐phase morphology was a function of the content of the epoxy resin added. The influence of the addition of an oligomer or a thermoplastic on the morphologies and mechanical properties of both epoxy‐containing mixtures was also investigated. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3920–3933, 2004     

Organic–inorganic polyurethanes with double decker silsesquioxanes in the main chains: Morphologies,surface hydrophobicity,and shape memory properties

In this contribution, we reported an investigation of the morphologies, surface hydrophobicity, and shape memory properties of the organic–inorganic polyurethanes with double decker silsesquioxane (DDSQ) in the main chains. It was found that the organic–inorganic polyurethanes were microphase‐separated and that the POSS cages in the main chains were self‐organized into the spherical microdomains with the size of 10–50 nm in diameter. The introduction of POSS cages into the main chains resulted in the enhancement of glass transition temperatures (T_g's). In the meantime, the surface dewettability of the materials was significantly enhanced. X‐ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM) indicates the improvement of the surface hydrophobicity resulted from the enrichment of POSS at the surfaces of the polyurethanes. The mechanical analyses, such as dynamic mechanical analysis (DMA) and creep‐recovery analysis (CRA), indicate that the POSS microdomains dispersed in the polyurethanes behaved as the physical crosslinking sites and promoted the formation of the crosslinked networks. Owing to the introduction of DDSQ into the main chains, the organic–inorganic polyurethanes significantly displayed shape memory properties, in marked contrast to the unmodified and linear polyurethane. The shape memory behavior has been addressed on the formation of the strong physically crosslinked networks in the organic–inorganic polyurethanes. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 893–906     

Inorganic–organic nanocomposites of polybenzoxazine with octa(propylglycidyl ether) polyhedral oligomeric silsesquioxane

Octa(propylglycidyl ether) polyhedral oligomeric silsesquioxane (OpePOSS) was used to prepare the polybenzoxazine (PBA‐a) nanocomposites containing polyhedral oligomeric silsesquioxane (POSS). The crosslinking reactions involved with the formation of the organic–inorganic networks can be divided into the two types: (1) the ring‐opening polymerization of benzoxazine and (2) the subsequent reaction between the in situ formed phenolic hydroxyls of PBA‐a and the epoxide groups of OpePOSS. The morphology of the nanocomposites was investigated by means of scanning electron microscopy, transmission electron microscopy, and atomic force microscopy. Differential scanning calorimetry and dynamic mechanical analysis showed that the nanocomposites displayed higher glass‐transition temperatures than the control PBA‐a. In the glassy state, the nanocomposites containing less than 30 wt % POSS displayed an enhanced storage modulus, whereas the storage moduli of the nanocomposites containing more than 30 wt % POSS were lower than that of the control PBA‐a. The dynamic mechanical analysis results showed that all the nanocomposites exhibited enhanced storage moduli in the rubbery states, which was ascribed to the two major factors, that is, the nanoreinforcement effect of POSS cages and the additional crosslinking degree resulting from the intercomponent reactions between PBA‐a and OpePOSS. Thermogravimetric analysis indicated that the nanocomposites displayed improved thermal stability. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1168–1181, 2006     

Organic–inorganic hybrid diblock copolymer composed of poly (ε‐caprolactone) and poly(MA POSS): Synthesis and its nanocomposites with epoxy resin

Organic–inorganic hybrid diblock copolymers composed of poly(ε‐caprolactone) and poly(MA POSS) [PCL‐b‐P(MA POSS)] were synthesized via reversible addition‐fragmentation chain transfer polymerization of 3‐methacryloxypropylheptaphenyl polyhedral oligomeric silsesquioxane (MA POSS) with dithiobenzoate‐terminated poly(ε‐caprolactone) as the macromolecular chain transfer agent. The dithiobenzoate‐terminated poly(ε‐caprolactone) (PCL‐CTA) was synthesized via the atom transfer radical reaction of 2‐bromopropionyl‐terminated PCL with bis(thiobenzoyl)disulfide in the presence of the complex of copper (I) bromide with N,N,N′,N″,N″‐pentamethyldiethylenetriamine. The results of molecular weights and polydispersity indicate that the polymerizations were in a controlled fashion. The organic–inorganic diblock copolymer was incorporated into epoxy to afford the organic–inorganic nanocomposites. The nanostructures of the organic–inorganic composites were investigated by means of transmission electron microscopy and dynamic mechanical thermal analysis. Thermogravimetric analysis shows that the organic–inorganic nanocomposites displayed the increased yields of degradation residues compared to the control epoxy. In the organic–inorganic nanocomposites, the inorganic block [viz., P(MA POSS)] had a tendency to enrich at the surface of the materials and the dewettability of surface for the organic–inorganic nanocomposites were improved in terms of the measurement of surface contact angles. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Physically cross‐linked networks of POSS‐capped poly(acrylate amide)s: Synthesis,morphologies, and shape memory behavior

In this work, we synthesized a novel organic–inorganic semitelechelic polymer from polyhedral oligomeric silsesquioxane (POSS) and poly(acrylate amide) (PAA) via reversible addition‐fragmentation chain transfer (RAFT) polymerization. The organic–inorganic semitelechelic polymers have been characterized by means of nuclear magnetic resonance spectroscopy, thermal gravimetric analysis, and dynamic mechanical thermal analysis. It was found that capping POSS groups to the single ends of PAA chains caused a series of significant changes in the morphologies and thermomechanical properties of the polymer. The organic–inorganic semitelechelics were microphase‐separated; the POSS microdomains were formed via the POSS–POSS interactions. In a selective solvent (e.g., methanol), the organic–inorganic semitelechelics can be self‐assembled into the micelle‐like nanoobjects. Compared to plain PAA, the POSS‐capped PAAs significantly displayed improved surface hydrophobicity as evidenced by the measurements of static contact angles and surface atomic force microscopy. More importantly, the organic–inorganic semitelechelics displayed typical shape memory properties, which was in marked contrast to plain PAA. The shape memory behavior is attributable to the formation of the physically cross‐linked networks from the combination of the POSS–POSS interactions with the intermolecular hydrogen‐bonding interactions in the organic–inorganic semitelechelics. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 587–600     

Studies on epoxy resins cured by cationic latent thermal catalysts: The effect of the catalysts on the thermal,rheological, and mechanical properties

To investigate the effect of catalysts on the thermal, rheological, and mechanical properties of an epoxy system, a resin based on diglycidyl ether of bisphenol‐A (DGEBA) was cured by two cationic latent thermal catalysts, N‐benzylpyrazinium hexafluoroantimonate (BPH) and N‐benzylquinoxalinium hexafluoroantimonate (BQH). Differential scanning calorimetry was used for the thermal characterization of the epoxy systems. Near‐infrared spectroscopy was employed to examine the cure reaction between the DGEBA and the latent thermal catalysts used. The rheological properties of the blend systems were investigated under an isothermal condition with a rheometer. To characterize the mechanical properties of the systems, flexure, fracture toughness (K_IC), and impact tests were performed. The phase morphology was studied with scanning electron microscopy of the fractured surfaces of mechanical test samples. The conversion and cure activation energy of the DGEBA/BQH system were higher than those of the DGEBA/BPH system. The crosslinking activation energy showed a result similar to that obtained from the cure kinetics of the blend systems. The flexure strength, K_IC, and impact properties of the DGEBA/BQH system were also superior to those of the DGEBA/BPH system. This was a result of the substituted benzene group of the BQH catalyst, which increased the crosslink density and structural stability of the epoxy system studied. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 187–195, 2001     

Nonaqueous synthesis of nanosilica in epoxy resin matrix and thermal properties of their cured nanocomposites

Nonaqueous synthesis of nanosilica in diglycidyl ether of bisphenol‐A epoxy (DGEBA) resin has been successfully achieved in this study by reacting tetraethoxysilane (TEOS) directly with DGEBA epoxy matrix, at 80 °C for 4 h under the catalysis of boron trifluoride monoethylamine (BF₃MEA). BF₃MEA was proved to be an effective catalyst for the formation of nanosilica in DGEBA epoxy under thermal heating process. FTIR and ²⁹Si NMR spectra have been used to characterize the structures of nanosilica obtained from this direct thermal synthetic process. The morphology of the nanosilica synthesized in epoxy matrix has also been analyzed by TEM and SEM studies. The effects of both the concentration of BF₃MEA catalyst and amount of TEOS on the diameters of nanosilica in the DGEBA epoxy resin have been discussed in this study. From the DSC analysis, it was found that the nanosilica containing epoxy exhibited the same curing profile as pure epoxy resin, during the curing reaction with 4,4′‐diaminodiphenysulfone (DDS). The thermal‐cured epoxy–nanosilica composites from 40% of TEOS exhibited high glass transition temperature of 221 °C, which was almost 50 °C higher than that of pure DGEBA–DDS–BF₃MEA‐cured resin network. Almost 60 °C increase in thermal degradation temperature has been observed during the TGA of the DDS‐cured epoxy–nanosilica composites containing 40% of TEOS. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 757–768, 2006     

Synthesis and properties of biobased epoxy resins. part 1. Glycidylation of flavonoids by epichlorohydrin

Biobased epoxy resins were synthesized from a catechin molecule, one of the repetitive units in natural flavonoid biopolymers also named condensed tannins. The reactivity of catechin toward epichlorohydrin to form glycidyl ether derivatives was studied using two model compounds, resorcinol and 4‐methylcatechol, which represent the A and B rings of catechin, respectively. These model molecules clearly showed differences in reactivity upon glycidylation, explaining the results found with catechin monomer. The reaction products were characterized by both FTIR and NMR spectroscopy and chemical assay. The glycidyl ether of catechin (GEC) was successfully cured in various epoxy resin formulations. The GECs thermal properties showed that these new synthesized epoxy resins displayed interesting properties compared to the commercial diglycidyl ether of bisphenol A (DGEBA). For instance, when incorporated up to 50% into the DGEBA resin, GEC did not modify the glass‐transition temperature. Epoxy resins formulated with GEC had slightly lower storage moduli but induced a decrease of the swelling percentage, suggesting that GEC‐enhanced crosslinking in the epoxy resin networks. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Control of reaction mechanisms in cationically polymerized epoxy resins facilitates the adjustment of morphology and mechanical properties

Structure–property relations of cationically polymerized epoxy thermosets with different morphologies are examined. The morphology adjustment of amorphous epoxy based copolymers and partially crystalline polymer alloys is carried out with star‐shaped poly(ε‐caprolactone) (SPCL) bearing various numbers of hydroxyl end groups. These hydroxyl groups are known for their reactivity toward epoxides following the activated monomer (AM) mechanism. For this reason, four‐armed SPCL was synthesized with four hydroxyl end groups (SPCL‐tetraol) and, in addition, with successively esterified ones down to a SPCL with four ester end groups (SPCL‐tetraester). SPCL species bearing fewer or no hydroxyl end groups segregate into needle‐like nanodomains within the epoxy networks and, if the concentration is high enough, also into crystalline domains. The stronger phase separation of SPCL‐tetraester within the epoxy network compared with SPCL‐tetraol is due to a reduction of the AM mechanism. The mechanical properties resulting from different morphologies lead to a trade‐off between higher storage moduli and T_g values in the case of the more phase separated (and partially crystalline) polymer alloys and higher strain at break in the case of the amorphous copolymers. Nevertheless, in both cases toughness is improved or at least kept on the same level as for the pure epoxy resin. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2188–2199     

Effect of the substituted benzene group on thermal and mechanical properties of epoxy resins initiated by cationic latent catalysts

Epoxy resins (DGEBA) were cured by cationic latent thermal catalysts, that is, N‐benzylpyrazinium hexafluoroantimonate (BPH) and N‐benzylquinoxalinium hexafluoroantimonate (BQH) to investigate the effect of substituted benzene group on cure kinetics and mechanical properties of epoxy system. Differential scanning calorimetry (DSC) was undertaken for activation energy of the system. It was also characterized in terms of flexural, fracture toughness, and Izod impact strengths for the mechanical tests. As a result, the cure reaction of both epoxy systems resulted in an autocatalytic kinetic mechanism accelerated by hydroxyl groups. Also, the conversion and cure activation energy of the DGEBA/BQH system were higher than those of DGEBA/BPH system. The mechanical properties of the DGEBA/BQH system were also superior to those of the DGEBA/BPH system, as well as the morphology. This was probably due to the consequence of the effect of the substituted benzene group of the BQH catalyst, resulting in increasing the crosslinking density and structural stability in the epoxy system studied. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2419–2429, 2004     

Nanostructured hybrid polymer networks from in situ self‐assembly of RAFT‐synthesized POSS‐based block copolymers

A series of well‐defined hybrid block copolymers PMACyPOSS‐b‐PMMA and PMAiBuPOSS‐b‐PMMA exhibiting high POSS weight contents have been synthesized by RAFT polymerization and further studied as modifiers for epoxy thermosets based on diglycidyl ether of bisphenol A. The hybrid block copolymers self‐assembled within the epoxy precursors into micelles possessing an inorganic core and a PMMA corona. Thanks to the presence of the PMMA blocks that remain miscible until the end of the reaction, curing of the resulting blends afforded nanostructured hybrid organic/inorganic networks with well‐dispersed inorganic‐rich nanodomains with diameters on the order of 20 nm. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Hydrogen bonding interactions,crystallization, and surface hydrophobicity in nanostructured epoxy/block copolymer blends

Hydrogen bonding interactions, phase behavior, crystallization, and surface hydrophobicity in nanostructured blend of bisphenol A‐type epoxy resin (ER), for example, diglycidyl ether of bisphenol A (DGEBA) and poly(ε‐caprolactone)‐block‐poly(dimethyl siloxane)‐block‐poly(ε‐caprolactone) (PCL–PDMS–PCL) triblock copolymer were investigated by Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry, transmission electron microscopy, small‐angle X‐ray scattering, and contact angle measurements. The PCL–PDMS–PCL triblock copolymer consisted of two epoxy‐miscible PCL blocks and an epoxy‐immiscible PDMS block. The cured ER/PCL–PDMS–PCL blends showed composition‐dependent nanostructures from spherical and worm‐like microdomains to lamellar morphology. FTIR study revealed the existence of hydrogen bonding interactions between the PCL blocks and the cured epoxy, which was responsible for their miscibility. The overall crystallization rate of the PCL blocks in the blend decreased remarkably with increasing ER content, whereas the melting point was slightly depressed in the blends. The surface hydrophobicity of the cured ER increased upon addition of the block copolymer, whereas the surface free energy (γ_s) values decreased with increasing block copolymer concentration. The hydrophilicity of the epoxy could be reduced through blending with the PCL–PDMS–PCL block copolymer that contained a hydrophobic PDMS block. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 790–800, 2010     

Epoxy/poly(benzyl methacrylate) blends: miscibility, phase separation on curing and morphology

Diglycidyl ether of bisfenol-A (DGEBA)/polybenzyl methacrylate (PBzMA) blends cured with 4,4’-diaminodiphenylmethane (DDM) were studied. Miscibility, phase separation, cure kinetics and morphology were investigated through differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). Non-reactive DGEBA/PBzMA blends are miscible over the whole composition range. The addition of PBzMA to the reactive (DGEBA+DDM) mixture slows down the curing rate, although the reaction mechanism remains autocatalytic. On curing, initially miscible (DGEBA+DDM)/PBzMA blends phase separate, arising two glass transition temperatures that correspond to a PBzMA-rich phase and to epoxy network. Cured epoxy/PBzMA blends present different morphologies as a function of the PBzMA content.     

Morphology and dielectric properties of an epoxy network modified by end‐functionalized liquid polybutadiene

Epoxy resin networks modified with different functionalized liquid polybutadiene were characterized by scanning electron microscopy, atomic force microscopy (AFM), and dielectric thermal analysis techniques. Different morphologies were observed for these different systems, which were attributed to different interaction degrees between the components. Hydroxyl‐terminated polybutadiene (HTPB) and carboxyl‐ terminated polybutadiene (CTPB) resulted in epoxy networks with two‐phase morphology that differed in rubber particle size. The use of isocyanate‐terminated polybutadiene (NCOTPB) resulted in transparent thermoset material, whose rubber domains were in the nanoscale dimension, only detected by the AFM technique. The different morphological aspects in these epoxy systems also affected the dielectric properties. The epoxy–HTPB network exhibited two low temperature relaxation peaks corresponding to two different phases present in the system, whereas the epoxy–CTPB or epoxy–NCOTPB systems, whose rubber particles are well adhered to the epoxy matrix by chemical bonds, displayed only one single low temperature relaxation peak. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4053–4062, 2004     

Effect of PS‐b‐PCL block copolymer on reaction‐induced phase separation in epoxy/PEI blend

PS‐b‐PCL block copolymer is used to study its influence on the phase evolution of epoxy resin/polyetherimides (PEI) blends cured with methyl tetrahydrophthalic anhydride. The effect of PS‐b‐PCL on the reaction‐induced phase separation of the thermosetting/thermoplastic blends is studied via optical microscopy, scanning electron microscope, and time‐resolved light scattering. The results show that secondary phase separation and typical phase inverted morphologies are obtained in the epoxy/PEI blends with addition of PS‐b‐PCL. It can be attributed to the preferential location of the PS‐b‐PCL in the epoxy‐rich phase, which enhances the viscoelastic effect of epoxy/PEI system and leads to a dynamic asymmetry system between PEI and epoxy. The PS‐b‐PCL block copolymer plays a critical role on the balance of the diffusion and geometrical growth of epoxy molecules. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1395–1402     

Advanced flame‐retardant epoxy resins from phosphorus‐containing diol

Phosphorus‐containing epoxy systems were prepared from isobutylbis(hydroxypropyl)phosphine oxide (IHPO) and diglycidyl ether of bisphenol A (DGEBA). Diethyl‐N,N‐bis(2‐hydroxyethyl) aminomethyl phosphonate (Fyrol 6) could not be incorporated into the epoxy backbone by a reaction with either epichlorohydrin or DGEBA because intramolecular cyclization took place. The curing behavior of the IHPO–DGEBA prepolymer with two primary amines was studied, and materials with moderate glass‐transition temperatures were obtained. V‐0 materials were obtained when the resins were tested for ignition resistance with the UL‐94 test. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3510–3515, 2005     

Novel urethane/epoxy resin hybrid materials using a moisture‐curing system

Novel curing systems of a urethane/epoxy resin [diglycidyl ether of bisphenol A (DGEBA)] alloy using the moisture‐latent hardener ketimine (K‐systems) were investigated on the DGEBA‐rich side and were compared with aromatic diamine curing systems (A‐systems). Almost all the added DGEBA was separated from the polyurethane matrix and dispersed as 2–10‐μm‐diameter particles after curing in the A‐systems. Therefore, DGEBA did not act as a reinforcing agent for the polyurethane matrix. However, 50% of the added DGEBA was dispersed as particles with a diameter of 1–4 μm, and the other 50% was incorporated into the polyurethane matrix in the novel K‐systems. Therefore, the polyurethane matrix in the K‐systems should be reinforced effectively by both incorporated and finely dispersed DGEBA and should result in significant improvements in the stress–strain properties. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1137–1144, 2004     

High melting thermoplastic/epoxy resin blends: Influence of the curing reaction on the crystallization and melting behavior

The influence of the cure process and the resulting reaction‐induced phase separation (RIPS) on the crystallization and melting behavior of polyoxymethylene (POM) in epoxy resin diglycidylether of bisphenol A (DGEBA) blends has been studied at different cure temperatures (180 and 145 °C). The crystallization and melting behavior of POM was studied with DSC and the simultaneous blend morphology changes were studied using OM. At first, the influence of the epoxy monomer on the dynamically crystallized POM was investigated. Secondly, a cure temperature above the melting point of POM (T_cure = 180 °C) was applied for blends with curing agent to study the influence of resulting phase morphology types on the crystallization behavior of POM in the epoxy blends. Large differences between particle/matrix and phase‐inverted structures have been observed. Thirdly, the cure temperature was lowered below the melting temperature of POM, inducing isothermal crystallization prior to RIPS. As a consequence, a distinction was made between dynamically and isothermally crystallized POM. Concerning the dynamically crystallized material, a clear difference could be made between the material crystallized in the homogeneous sample and that crystallized in the phase‐separated structures. The isothermally crystallized POM was to a large extent influenced by the conversion degree of the epoxy resin. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2456–2469, 2007