Proton conducting composite membranes from polysulfone and heteropolyacid for fuel cell applications

The viability of using composite membranes of heteropolyacid (HPA)/polysulfone (PSF), HPA/sulfonated polysulfone (SPSF) for use in proton exchange membrane fuel cells (PEMFC) was investigated. PSF and its sulfonated polymer, SPSF was solution‐blended with phosphotungstic acid, a commercially available HPA. Fourier transform infrared (FTIR) spectroscopy of the HPA–40/SPSF composite exhibited band shifts showing a possibility of intermolecular hydrogen bonding interaction between the HPA additive and the sulfonated polymer. The composite membranes exhibited improved mechanical strength and low water uptake. The conductivity of the composite membrane, HPA–40/SPSF, consisting of 40 wt % HPA and 60 wt % SPSF [with a degree of Sulfonation (DS) of 40%] exhibited a conductivity 0.089 S/cm at room temperature that linearly increased upto 0.14 S/cm at 120 °C, whereas the widely used commercial membrane Nafion 117, exhibited a room temperature conductivity of 0.1 S/cm that increased to only 0.12 S/cm at 120 °C. In contrast, the composite of HPA–40/PSF exhibited a proton conductivity of 0.02 S/cm at room temperature that increased only to 0.07 S/cm at a temperature of 100 °C. The incorporation of HPA into SPSF not only rendered the membranes suitable for elevated temperature operation of PEMFC but also provides an inexpensive alternative compared to Nafion. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1538–1547, 2005     

Sulfonated poly(aryl ether ketone)s containing naphthalene moieties obtained by direct copolymerization as novel polymers for proton exchange membranes

A series of sulfonated poly(aryl ether ketone)s (SPAEKs) were prepared by aromatic nucleophilic polycondensation of 2,6‐dihydroxynaphthalene with 5,5′‐carbonyl‐bis(2‐fluorobenzenesulfonate) and 4,4′‐difluorobenzophenone. The structure and degree of sulfonation (DS) of the SPAEKs were characterized using ¹H NMR spectroscopy. The experimentally observed DS values were close to the expected values derived from the starting material ratios. The thermal stabilities of the SPAEKs were characterized by thermogravimetric analysis, which showed that in acid and sodium salt forms they were thermally stable in air up to about 240 and 380 °C, respectively. Transparent membranes cast from the directly polymerized SPAEKs exhibited good mechanical properties in both dry and hydrated states. The dependence of water uptake and of membrane swelling on the DS at different temperatures was studied. SPAEK membranes with a DS from 0.72 to 1.60 maintained adequate mechanical properties after immersion in water at 80 °C for 24 h. The proton conductivity of SPAEK membranes with different degrees of sulfonation was measured as a function of temperature. The proton conductivity of the SPAEK films increased with increased DS, and the highest room temperature conductivity (4.2 × 10^?2 S/cm) was recorded for a SPAEK membrane with a DS of 1.60, which further increased to 1.1 × 10^?1 S/cm at 80 °C. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2866–2876, 2004     

Synthesis and characterization of sulfonated poly(phthalazinone ether phosphine oxide)s by direct polycondensation for proton exchange membranes

A series of sulfonated poly(phthalazinone ether phosphine oxide)s (sPPEPO) were prepared via aromatic nucleophilic substitution polycondensation of 4‐(4‐hydroxyphenyl) phthalazinone (HPPZ) with sulfonated bis(4‐fluorophenyl)phenyl phosphine oxide (sBFPPO) and bis(4‐fluorophenyl)phenyl phosphine oxide (BFPPO) at various ratios. The properties such as molecular weight, ion exchange capacity (IEC), swelling, thermal stability, proton conductivity, and morphology were investigated. sPPEPO with high IEC exhibited high proton conductivity while they still showed low swelling. Typically, sPPEPO with IEC of 1.54 and 1.69 meq/g exhibited high conductivity of 0.091 and 0.19 S/cm, and low swelling ratios of 14.3% and 19.5% at 80 °C, respectively. The low swelling was attributed to the strong intermolecular interaction including the electrostatic force and hydrogen bond. sPPEPO would be promising candidates used as polyelectrolyte membranes for fuel cells. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1758–1769, 2008     

Synthesis and characterization of sulfonated poly(phthalazinone ether ketone) for proton exchange membrane materials

As a novel class of proton exchange membrane materials for use in fuel cells, sulfonated poly(phthalazinone ether ketone)s (SPPEKs) were prepared by the modification of poly(phthalazinone ether ketone). Sulfonation reactions were conducted at room temperature with mixtures of 95–98% concentrated sulfuric acid and 27–33% fuming sulfuric acid with different acid ratios, and SPPEK was obtained with a degree of sulfonation (DS) in the desired range of 0.6–1.2. The presence of sulfonic acid groups in SPPEK was confirmed by Fourier transform infrared analysis, and the DS and structures were characterized by NMR. The introduction of sulfonic groups into the polymer chains increased the glass‐transition temperature above the decomposition temperature and also led to an overall decrease in the decomposition temperature. Membrane films were cast from SPPEK solutions in N,N‐dimethylacetamide. Water uptakes and swelling ratios of SPPEK membrane films increased with DS, and SPPEKs with DS > 1.23 were water‐soluble at 80 °C. Proton conductivity increased with DS and temperature up to 95 °C, reaching 10^?2S/cm. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 497–507, 2003     

Naphthalene‐based poly(arylene ether ketone) copolymers containing sulfobutyl pendant groups for proton exchange membranes

A new monomer 1,5‐bis(4‐fluorobenzoyl)‐2,6‐dimethoxynaphthalene (DMNF) was prepared and further polymerized to form naphthalene‐based poly(arylene ether ketone) copolymers containing methoxy groups (MNPAEKs). The side‐chain‐type sulfonated naphthalene‐based poly(arylene ether ketone) copolymers (SNPAEKs) were obtained by demethylation and sulfobutylation. Flexible and tough membranes with reasonably high mechanical strength were prepared. The SNPAEKs membrane showed anisotropic membrane swelling with larger swelling in thickness than in plane. Transmission electron microscopy (TEM) analysis revealed clear nanophase separated structure of SNPAEKs membranes, which composed of hydrophilic side chain and hydrophobic main‐chain domains. Proton conductivities of copolymers increased gradually with increase in temperature. The highest conductivity of 0.179 S/cm was obtained for SNPAEK‐80 (IEC = 1.82 mequiv/g) at 80 °C, which is higher than that of Nafion117 (0.146 S/cm). The SNPAEKs membranes exhibit the methanol permeability in the range of 3.42 × 10^?8?4.49 × 10^?7 cm²/s, which are much lower than that of Nafion117. They could be the promising materials as alternative to Nafion membrane for direct methanol fuel cells applications. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47:5772–5783, 2009     

Highly sulfonated multiblock copoly(ether sulfone)s for fuel cell membranes

Highly sulfonated multiblock copoly(ether sulfone)s applicable to proton electrolyte fuel cells (PEFCs) were synthesized by the coupling reaction of corresponding hydroxyl‐ terminated oligomers in the presence of highly reactive decafluorobiphenyl (DFB) as a chain extender, followed by postsulfonation with concentrated sulfuric acid. Their molecular weights were reasonably high as determined by viscosity measurement (η_inh = 0.72–1.58 dL/g). It was also confirmed that postsulfonation selectively took place in hydrophilic segments to yield highly sulfonated multiblock copolymers (IEC = 1.90–2.75 mequiv/g). The resulting polymers gave transparent, flexible, and tough membranes by solution casting. The 4b membrane, as a representative sample, demonstrated good mechanical strength in the dry state regardless of high IEC value (2.75 mequiv/g). The 4a–c membranes with higher IEC values (IEC = 2.75–2.79 mequiv/g) maintained high water uptake (13.7–17.7 wt %) at 50% RH and it was still high (7.4–8.5 wt %) at 30% RH. Proton conductivity of all membranes at 80 °C and 95% RH was higher than that of Nafion 117. Furthermore, the 4a membrane showed high proton conductivity, comparable with Nafion 117 in the range of 50–95% RH, and maintained high proton conductivity (2.3 × 10^?3 S/cm) even at 30% RH. Finally, the surface morphology of the membrane was investigated by tapping mode atomic force microscopy, which showed well‐connected hydrophilic domains that could work as proton transportation channel. This phase separation and the high water uptake behavior probably contributed to high and effective proton conduction in a wide range of relative humidity. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2757–2764, 2010     

Nanostructured Proton-Conducting Membranes for Fuel Cell Applications

Summary: Composite polymer membranes based on sulfonated poly(arylene ether sulfone) (SPSU) containing benzimidazole derivatives (BIzD) and heteropolyacid for use in fuel cells were prepared. The effects of both the increment in BBIzD component and the procedure of mixing on the morphology and proton conductivity were investigated. The heteropolyacid (HPA) extracted in water decreased with the addition of BBIzD in the composite. The interactions developed among the sulfonate groups, the benzimidazole derivatives and the HPA were verified by Fourier transform infrared (FTIR). The network of interactions established in the composite membrane based on SPSU containing benzimidazole derivatives and phosphotungstic acid (HPW) in the ratio of SPSU/BBIzC₄(8:1) in equivalents and SPSU/HPW(7:3) in mass resulted in a very high proton conductivity at 110 °C.     

Mechanical and morphological studies of sulfonated poly(arylene ether sulfone)s for potential application in fuel cell membrane

Two groups of synthesized sulfonated poly(ether sulfone)s with similar structures but different size of repeat units were selected. Investigation of the properties of these copolymers with different sulfonation contents for application as fuel cell membrane was the main aim of this study. These groups of copolymers showed different thermal behavior, mechanical properties, dimensional and oxidative stability, ion exchange capacity, water uptake, and proton conductivity. Structure–property relation was surveyed, and the copolymers showed acceptable results for use as fuel cell membrane. The swelling ratio of the copolymers was in the range of 3.3–6.6%, and the proton conductivity of them was about 0.020–0.077 S/cm at 25°C. These data were comparable with Nafion 115 with 8.15% of swelling ratio and 0.085 S/cm of proton conductivity. Copyright © 2017 John Wiley & Sons, Ltd.     

Synthesis of sulfonated poly(imidoaryl ether sulfone) membranes for polymer electrolyte membrane fuel cells

New sulfonated poly(imidoaryl ether sulfone) copolymers derived from sulfonated 4,4′‐dichlorodiphenyl sulfone, 4,4′‐dichlorodiphenyl sulfone, and imidoaryl biphenol were evaluated as polymer electrolyte membranes for direct methanol fuel cells. The sulfonated membranes were characterized with Fourier transform infrared spectroscopy, thermogravimetric analysis, and proton nuclear magnetic resonance spectra. The state of water in the membranes was measured with differential scanning calorimetry, and the existence of free water and bound water was discussed in terms of the sulfonation level. The 10 wt % weight loss temperatures of these copolymers were above 470 °C, indicating excellent thermooxidative stability to meet the severe criteria of harsh fuel‐cell conditions. The proton conductivities of the membranes ranged from 3.8 × 10^?2 to 5 × 10^?2 S/cm at 90 °C, depending on the degree of sulfonation. The sulfonated membranes maintained the original proton conductivity even after a boiling water test, and this indicated the excellent hydrolytic stability of the membranes. The methanol permeabilities ranged from 1.65 × 10^?8 to 5.14 × 10^?8 cm²/s and were lower than those of other conventional sulfonated ionomer membranes, particularly commercial perfluorinated sulfonated ionomer (Nafion). The properties of proton and methanol transport were discussed with respect to the state of water in the membranes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5620–5631, 2005     

Sulfonated poly(aryl ether ether ketone ketone)s containing fluorinated moieties as proton exchange membrane materials

A series of sulfonated poly(aryl ether ether ketone ketone)s statistical copolymers with high molecular weights were synthesized via an aromatic nucleophilic substitution polymerization. The sulfonation content (SC), defined as the number of sulfonic acid groups contained in an average repeat unit, could be controlled by the feed ratios of monomers. Flexible and strong membranes in sodium sulfonate form could be prepared by the solution casting method, and readily transformed to their proton forms by treating them in 2 N sulfuric acid. The polymers showed high T_gs, which increased with an increase in SC. Membranes prepared from the present sulfonated poly(ether ether ketone ketone) copolymers containing the hexafluoroisopropylidene moiety (SPEEKK‐6F) and copolymers containing the pendant 3,5‐ditrifluoromethylphenyl moiety (SPEEKK‐6FP) had lower water uptakes and lower swelling ratios in comparison with previously prepared copolymers containing 6F units. All of the polymers possessed proton conductivities higher than 1 × 10^?2 S/cm at room temperature, and proton conductivity values of several polymers were comparable to that of Nafion at high relative humidity. Their thermal stability, oxidative stability, and mechanical properties were also evaluated. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2299–2310, 2006     

Effect of acidification treatment and morphological stability of sulfonated poly(arylene ether sulfone) copolymer proton‐exchange membranes for fuel‐cell use above 100 °C

Directly copolymerized wholly aromatic sulfonated poly(arylene ether sulfone) copolymers derived from 4,4′‐biphenol, 4,4′‐dichlorodiphenyl sulfone, 3,3′‐disulfonated, and 4,4′‐dichlorodiphenyl sulfone (BPSH) were evaluated as proton‐exchange membranes for elevated temperature operation (100–140 °C). Acidification of the copolymer from the sulfonated form after the nucleophilic step (condensation) copolymerization involved either immersing the solvent‐cast membrane in sulfuric acid at 30 °C for 24 h and washing with water at 30 °C for 24 h (method 1) or immersion in sulfuric acid at 100 °C for 2 h followed by similar water treatment at 100 °C for 2 h (method 2). The fully hydrated BPSH membranes treated by method 2 exhibited higher proton conductivity, greater water absorption, and less temperature dependence on proton conductivity as compared with the membranes acidified at 30 °C. In contrast, the conductivity and water absorption of a control perfluorosulfonic acid copolymer (Nafion 1135) were invariant with treatment temperature; however, the conductivity of the Nafion membranes at elevated temperature was strongly dependent on heating rate or temperature. Tapping‐mode atomic force microscope results demonstrated that all of the membranes exposed to high‐temperature conditions underwent an irreversible change of the ionic domain microstructure, the extent of which depended on the concentration of sulfonic acid sites in the BPSH system. The effect of aging membranes based on BPSH and Nafion at elevated temperature on proton conductivity is also discussed. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2816–2828, 2003     

Preparation and characterization of branched and linear sulfonated poly(ether ketone sulfone) proton exchange membranes for fuel cell applications

Branched sulfonated poly(ether ketone sulfone)s (Br‐SPEKS) were prepared with bisphenol A, bis(4‐fluorophenyl)sulfone, 3,3′‐disodiumsulfonyl‐4,4′‐difluorobenzophenone, and THPE (1,1,1‐tris‐p‐hydroxyphenylethane), respectively, at 180 °C using potassium carbonate in NMP (N‐methylpyrrolidinone). THPE, as a branching agent, was used with 0.4 mol % of bisphenol A to synthesize branched copolymers. Copolymers containing 10–50 mol % disulfonated units were cast from dimethylsulfoxide solutions to form films. Linear sulfonated poly(ether ketone sulfone)s (SPEKS) were also synthesized without THPE. The films were converted from the salt to acid forms with dilute hydrochloric acid. A series of copolymers were studied by Fourier transform infrared, ¹H‐NMR spectroscopy, differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). Sorption experiments were conducted to observe the interaction of sulfonated polymers with water and methanol. The ion‐exchange capacity (IEC), a measure of proton conductivity, was evaluated. The synthesized Br‐SPEKS and SPEKS membranes exhibit conductivities (25 °C) from 1.04 × 10^?3 to 4.32 × 10^?3 S/cm, water swell from 20.18 to 62.35%, IEC from 0.24 to 0.83 mequiv/g, and methanol diffusion coefficients from 3.2 × 10^?7 to 4.7 × 10^?7 cm²/S at 25 °C. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1792–1799, 2008     

Sulfonated Poly(ether ether ketone) and Poly(ethylene glycol) Diacrylate Based Semi-Interpenetrating Network Membranes for Fuel Cells

Polymer electrolyte membranes are prepared from novel semi-interpenetrating polymer network material where the sulfonated poly (ether ether ketone) (SPEEK) is the linear polymer and the poly (ethylene glycol) diacrylate (PEGDA) is the cross-linking constituent. The semi-IPN is prepared by in situ polymerization of PEGDA in the presence of sulfonated poly (ether ether ketone). SPEEK is prepared by direct sulfonation of commercial PEEK (Gatone? 1100) by reported procedures. SPEEK with degree of sulfonation 63% (calculated from FT-NMR) is selected as the base membrane and different semi-IPN membranes were prepared by varying the PEGDA and SPEEK ratio. The degree of sulfonation of SPEEK and the formation of semi-IPN were confirmed by spectroscopy studies. The various semi-IPN membranes were characterized for ion-exchange capacity, water uptake, hydrolytic stability, proton conductivity and thermal stability for evaluating the suitability of these membranes for fuel cells. The proton conductivity of the membranes decreased with increasing PEGDA content. The Semi-IPN membranes exhibited conductivities (30°C) from 0.018 S/cm to 0.006 S/cm. These interpenetrating network membranes showed higher hydrolytic stability than the pure SPEEK membrane. This study shows that semi-IPN membranes based on PEGDA and SPEEK can be viable candidates for electrolyte membranes.     

Influence of adjusted hydrophilic–hydrophobic lengths in sulfonated multiblock copoly(ether sulfone) membranes for fuel cell application

Sulfonated multiblock copoly(ether sulfone)s applicable to proton exchange membrane fuel cells (PEMFCs) were synthesized by the coupling reaction of the hydroxyl‐terminated hydrophilic and hydrophobic oligomers with different lengths in the presence of highly reactive decafluorobiphenyl (DFB) as a chain extender to investigate the influence of each length on the membranes' properties, such as water uptake, proton conductivity, and morphology. Multiblock copolymers with high molecular weights (M_n > 50,000, M_w > 150,000) were obtained under mild reaction conditions. The resulting membranes demonstrated good oxidative stability for hot Fenton's reagent and maintained high water uptake (7.3–18.7 wt %) under a low relative humidity (50% RH). Proton conductivity of all membranes at 80 °C and 95% RH was higher than that of Nafion 117 membrane, and good proton conductivity of 7.0 × 10^?3 S/cm was obtained at 80 °C and 50% RH by optimizing the oligomer lengths. The surface morphology of the membranes was investigated by tapping mode atomic force microscopy (AFM), which showed that the multiblock copolymer membranes had a clearer surface hydrophilic/hydrophobic‐separated structure than that of the random copolymer, and contributed to good and effective proton conduction. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7332–7341, 2008     

Synthesis of highly sulfonated poly(arylene ether sulfone) random (statistical) copolymers via direct polymerization

Novel biphenol‐based wholly aromatic poly (arylene ether sulfones) containing pendant sulfonate groups were prepared by direct aromatic nucleophilic substitution polycondensation of disodium 3,3′‐disulfonate‐4,4′‐dichlorodiphenyl sulfone (SDCDPS), 4,4′‐dichlorodiphenylsulfone (DCDPS) and biphenol. Copolymerization proceeded quantitatively to high molecular weight in N‐methyl‐2‐pyrrolidinone at 190°C in the presence of anhydrous potassium carbonate. Tough membranes were successfully cast from the control and the copolymers, which had a SDCDPS/DCDPS mole ratio of either 40:60 or 60:40 using N,N‐dimethylactamide; the 100% SDCDPS homopolymer was water soluble. Short‐term aging (30 min) indicates that the desired acid form membranes are stable to 220°C in air and conductivity values at 25°C of 0.110 (40%) and 0.170 S/cm (60%) were measured, which are comparable to or higher than the state‐of‐the art fluorinated copolymer Nafion 1135 control. The new copolymers, which contain ion conductivity sites on deactivated rings, are candidates as new polymeric electrolyte materials for proton exchange membrane (PEM) fuel cells. Further research comparing their membrane behavior to post‐sulfonated systems is in progress.     

Synthesis and Properties of Novel Side‐Chain Sulfonated Poly(Arylene Ether Sulfone)s for Proton Exchange Membranes

A series of novel side‐chain sulfonated poly(arylene ether sulfone) (SPAES) multiblock and random copolymers were synthesized by condensation polymerization from a new disulfonated aryl sulfone monomer, 4,4′‐difluoro‐2,2′‐bis(3‐sulfobenzoyl)diphenyl sulfone disodium salt (DFBSPS). The chemical structures of DFBSPS and the SPAESs were characterized by proton nuclear magnetic resonance (¹H NMR) and Fourier transform infrared (FTIR) spectra. The SPAES membranes prepared by solution cast method exhibited high tensile strength (50–71 MPa) and high radical oxidative stability. They could keep their morphology and maintain proton conductivities after hydrolysis test in 95 °C water for 1000 h. They also showed smaller swelling ratio in in‐plane direction than in through‐plane direction and such an anisotropic effect was more significant for the multiblock copolymers than for the random ones. The multiblock copolymer membranes exhibited higher proton conductivity than the random ones with similar ion exchange capacities (IECs). Preliminary hydrogen‐oxygen fuel cell tests were performed at 60 °C and 80% relative humidity (RH). The results showed that the single cell equipped with the multibiock copolymer membrane SB3 exhibited 0.12 W cm^?2 higher maximum output power density than the one equipped with the random copolymer membrane SR3 (with the same IEC), indicating much better performance of the former. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 2304–2313     

Preliminary evaluation of sulfonated poly(ether ether ketone)/monoethanolamine/adipic acid composite membranes for direct methanol fuel cell applications

A series of sulfonated poly(ether ether ketone)/monoethanolamine/adipic acid (SPEEK/MEA/AA) composite membranes are prepared and investigated to assess their possibility as proton exchange membranes in direct methanol fuel cells (DMFCs). A preliminary evaluation shows that introducing MEA and AA into SPEEK matrix decreases the thermal stability of membrane. However, the degradation temperatures are still above 260 °C, satisfying the requirement for fuel cell operation. Compared with the pure SPEEK membrane, the composite membranes exhibit not only lower water uptake and swelling ratios but also better mechanical property and oxidative stability. Noticeably, the methanol diffusion coefficient of the composite membranes decrease significantly from 3.15 × 10^?6 to 0.76 × 10^?6 cm²/s with increasing MEA and AA content, accompanied by only a small sacrifice in proton conductivity. Although both the methanol diffusion coefficient and the proton conductivity of composite membranes are lower than those of pure SPEEK and Nafion® 117 membranes, their selectivity (conductivity/methanol diffusion coefficient) are higher. In addition, the composite membranes show excellent stability in aqueous methanol solution. The good thermal and chemical stability, low swelling ratio, excellent mechanical property, low methanol diffusion coefficient, and high selectivity make the use of these composite membranes in DMFCs quite attractive. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2871–2879, 2007     

Synthesis and properties of multiblock copoly(arylene ether)s containing superacid groups for fuel cell membranes

A series of block copoly(arylene ether)s containing pendant superacid groups were synthesized, and their properties were investigated for fuel cell applications. Two series of telechelic oligomers, iodo‐substituted oligo(arylene ether ketone)s and oligo(arylene ether sulfone)s, were synthesized. The degree of oligomerization and the end groups were controlled by changing the feed ratio of the monomers. The nucleophilic substitution polymerization of the two oligomers provided iodo‐substituted precursor block copolymers. The iodo groups were converted to perfluorosulfonic acid groups via the Ullmann coupling reaction. The high degree of perfluorosulfonation (up to 83%) was achieved by optimizing the reaction conditions. Tough and bendable membranes were prepared by solution casting. The ionomer membranes exhibited characteristic hydrophilic/hydrophobic phase separation with large hydrophilic clusters (ca. 10 nm), which were different from that of our previous random copolymers with similar molecular structure. The block copolymer structure was found to be effective in improving the proton‐conducting behavior of the superacid‐modified poly(arylene ether) ionomer membranes without increasing the ion exchange capacity (IEC). The highest proton conductivity was 0.13 S/cm at 80 °C, 90% relative humidity, for the block copolymer ionomer membrane with IEC = 1.29 mequiv/g. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis and characterization of poly(arylene ether ketone)s bearing pendant sulfonic acid groups for proton exchange membrane materials

A bisphenol monomer (2,5‐dimethoxy)phenylhydroquinone was prepared and further polymerized to obtain poly(arylene ether ketone) copolymers containing methoxy groups. After demethylation and sulfobutylation, a series of novel poly(arylene ether ketone)s bearing pendant sulfonic acid group (SPAEKs) with different sulfonation content were obtained. The chemical structures of all the copolymers were analyzed by ¹H NMR and ¹³C NMR spectra. Flexible and tough membranes with reasonably good mechanical properties were prepared. The resulting side‐chain‐type SPAEK membranes showed good dimensional stability, and their water uptake and swelling ratio were lower than those of conventional main‐chain‐type SPAEK membranes with similar ion exchange capacity. Proton conductivities of these side‐chain‐type sulfonated copolymers were higher than 0.01 S/cm and increased gradually with increasing temperature. Their methanol permeability values were in the range of 1.97 × 10^?7–5.81 × 10^?7 cm²/s, which were much lower than that of Nafion 117. A combination of suitable proton conductivities, low water uptake, low swelling ratio, and high methanol resistance for these side‐chain‐type SPAEK films indicated that they may be good candidate material for proton exchange membrane in fuel cell applications. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Synthesis and properties of novel sulfonated polyimides containing binaphthyl groups as proton‐exchange membranes for fuel cells

A novel sulfonated diamine monomer, 2,2′‐bis(p‐aminophenoxy)‐1,1′‐binaphthyl‐6,6′‐disulfonic acid (BNDADS), was synthesized. A series of sulfonated polyimide copolymers containing 30–80 mol % BNDADS as a hydrophilic component were prepared. The copolymers showed excellent solubility and good film‐forming capability. Atomic force microscopy phase images clearly showed hydrophilic/hydrophobic microphase separation. The relationship between the proton conductivity and degree of sulfonation was examined. The sulfonated polyimide copolymer with 60 mol % BNDADS showed higher proton conductivity (0.0945–0.161 S/cm) at 20–80 °C in liquid water. The membranes exhibited methanol permeability from 9 × 10^?8 to 5 × 10^?7 cm²/s at 20 °C, which was much lower than that of Nafion (2 × 10^?6cm²/s). The copolymers were thermally stable up to 300 °C. The sulfonated polyimide copolymers with 30–60 mol % BNDADS showed reasonable mechanical strength; for example, the maximum tensile strength at break of the sulfonated polyimide copolymer with 40 mol % BNDADS was 80.6 MPa under high moisture conditions. The optimum concentration of BNDADS was found to be 60 mol % from the viewpoint of proton conductivity, methanol permeability, and membrane stability. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 222–231, 2007