The effect of adding virgin material or extra stabilizer on the recyclability of polypropylene as studied by multi-cell imaging chemiluminescence and microcalorimetry

The effect of adding virgin material or new stabilizers on the recyclability of polypropylene (PP) was determined. Stabilized PP was subjected to oven ageing at 130 °C for 100, 250 or 500 h before and after upgrading with virgin material (0, 20, 50, 80 or 100%) or additional stabilizer during reprocessing. The effect of upgrading recycled PP with extra stabilizer or virgin material was determined by measuring the elongation at break, yellowness change, oxidation induction time (OIT) or total luminous intensity (TLI) by chemiluminescence (CL) techniques. Selected specimens were analysed by microcalorimetry (MC).It has been shown that upgrading recycled PP with virgin material was not effective. Adding 80% virgin material did not increase the lifetime more than adding 20% virgin material. This indicates that a small amount of recycled material can induce degradation by contamination. Adding extra stabilizers instead of virgin material was much more effective. Of all techniques used the OIT as determined with CL showed a clear difference in residual stability of differently treated materials and seems to be the most valuable analytical method to determine the recyclability of PP. A comparison between CL and MC shows that MC is sensitive enough for measuring the solid-state oxidation of stabilized PP. Slightly lower OITs were detected by MC probably associated with the static atmosphere used during the measurements. The TLI method is not suitable to determine the degradation state of to be recycled material.     

Oxidation of ultra high molecular weight polyethylene (UHMWPE) part 2: Critical examination of the total luminescence intensity (TLI) method for determining hydroperoxides

The validity of the total luminescence intensity (TLI) method for determining the amount of hydroperoxides in a UHMWPE sample has been assessed. Measurements of hydroperoxides with FTIR before and after a TLI run showed that only about 50% of the hydroperoxides were decomposed at 150 °C. It was also found that this value was not constant with ageing time, which means that the TLI value could not be representative of the total number of hydroperoxides in a sample as a function of ageing time. Thermoluminescence was also found to complicate the measurements and could, if care was not taken, give TLI values that were much too high. In addition it was found that the TLI value is actually connected with the build-up of carbonyls rather than the build-up of hydroperoxides. This last finding is consistent with part one of this study, where it was reported that CL from oxidising UHMWPE is a type of activated CL, where carbonyls are the activating species. From all of these results it is concluded that TLI is not a suitable method for determining hydroperoxides in UHMWPE.     

Hydrolytic aging of crystallizable shape memory poly(ester urethane): Effects on the thermo-mechanical properties and visco-elastic modeling

The shape memory functionality of a segmented poly(ester urethane) and its hydrolytically aged specimens has been studied by cyclic thermo-mechanical measurements with an imposed strain of 100%. The shape memory effect was triggered by a melting transition in the soft segment phase. Aging was enforced by immersion in hot de-ionized water. In the course of the immersion the tensile properties (secant moduli, stress and strain at yield and break) were impaired by hydrolysis. Advanced specimen embrittlement finally led to rupture during the first thermo-mechanical cycle. This happened after 68 days of aging at 55 °C and correspondingly after 8 days at 80 °C. The residual strain after the first cycle, which was about 25%, increased significantly with aging time. Therefore, the total strain recoverability became ever smaller: aged specimens needed conditioning by at least two cycles for a full development of shape recoverability. Likewise the recovery force decreased continuously. Despite these degradation effects, it was observed that the shape fixity and the cycle-related shape recovery of appropriately conditioned specimens (number of cycles N > 2) remained on a constant high level (at round 100% and between 90% and 100%, respectively) throughout the whole aging period. These observations are discussed within the framework of a simplified model of the behavior of crystallizable shape memory polymers. The amorphous state of the polymer is described by the equation of the linear visco-elastic solid. As for the semi-crystalline state the material is assumed to react elastically with respect to deviations from the configuration, which was frozen up under constraint conditions. The curves of the dependence of the material behavior on aging time at 55 °C match perfectly those at 80 °C when the time axis is adjusted by a factor of 8.5, from which the apparent activation energy for hydrolytic aging in the amorphous state of 82 kJ mol⁻¹ could be deduced.     

Use of 9,10-diphenylanthracene as a contrast agent in chemiluminescence imaging: The observation of spreading of oxidative degradation in thin polypropylene films

Thin films of polypropylene were doped with a chemiluminescence (CL) activator, 9,10-diphenylanthracene (DPA), and were thermally oxidised in a CL imaging apparatus to determine whether heterogeneous oxidation processes such as spreading of oxidation could be observed. The presence of DPA resulted in significantly more intense CL images compared with undoped polymer, due to the efficient chemically induced electron exchange luminescence reaction between DPA and hydroperoxides. Hence, the CL images from DPA-doped PP were used to locate the position of hydroperoxides in the oxidising polymer. For thermal oxidation at 150 and 140 °C hydroperoxides were observed to form in localised regions of the films, whilst other areas remained hydroperoxide free. As the oxidation time increased the concentration of hydroperoxides in these areas increased and they were observed to spread to the remainder of the polymer. Time-resolved line maps from the images indicated that zones with high concentration of hydroperoxides travel through the polymer during oxidation. Integrals of CL images from the thermal oxidation of DPA-doped polymers indicated that a significant degree of oxidation had occurred by the end of the “induction period” for a conventional CL-intensity oxidation-time profile. This is a likely reason why spreading of oxidation has not previously been observed for undoped PP films.     

The effects of annealing in inert atmospheres and of oxygen concentration on chemiluminescence from polypropylene

It has been shown that heating polypropylene powder under a nitrogen atmosphere leads to the significant prolongation of the oxidation induction time measured by chemiluminescence in oxygen at 130 and 140 °C. While heating in nitrogen from 0 to 4 h at 140 °C leads to the linear increase of oxidation induction time, the maximum chemiluminescence intensity I_stat increases with the time of sample annealing until 2 h; then it starts to decay. The different and sometime unknown thermal history of the sample may thus explain the scatter of induction times of oxidation observed with different PPs whether they be pure or stabilised. Maximum chemiluminescence intensity plotted vs. concentration of oxygen in the surrounding atmosphere at 130 and 140 °C also increases linearly; however, this does not correspond with very small reduction of oxidation induction time. The four-parametric “master equations” used in our earlier papers were applied to fit the chemiluminescence runs both in oxygen and in nitrogen. The equation operates with the rate constants of hydroperoxide decomposition and oxidation spreading but at the same time, it takes into account the possible effect of oxidation products on decomposition of hydroperoxides.     

Antioxidant behavior of a novel sulfur-bearing hindered phenolic antioxidant with a high molecular weight in polypropylene

A novel sulfur-bearing hindered phenolic antioxidant with a molecular weight of 1305.9 (SAO) was successfully synthesized via thiol-acrylate Michael addition reaction and its structure was clarified by nuclear magnetic resonance (NMR) and fourier transform infrared spectra (FTIR). The short-term oxidation induction time (OIT) of polypropylene (PP) compounds obtained at 210 °C showed that the OIT value of SAO-containing PP was higher than that of PP using Chinox 1035 with a molecular weight of 642.9 as a stabilizer. Long-term accelerated thermal aging test of PP compounds in an air oven at 150 °C, however, exhibited that the aging resistance of SAO-stabilizing PP was inferior to that of 1035-containing PP, quite contrary to their respective short-term effect on PP stabilization. The possible reasons of this contradiction were discussed from the viewpoint of the antioxidants' molecular structure and the limitations of the OIT approach in lifetime prediction.     

Photooxidation of polypropylene/layered double hydroxide nanocomposites: Influence of intralamellar cations

The influence of layered double hydroxides (LDHs) on the photooxidation of polypropylene (PP)/LDH nanocomposites was studied under irradiation at long wavelengths (λ > 300 nm, 60 °C and in the presence of oxygen). The influence of hybrid LDHs containing different divalent cations (Mg, Zn or both Mg and Zn) on the photooxidation mechanism of PP and on the rates of oxidation of the matrix was characterised based on infrared analysis. The presence of LDHs modifies the photoproducts accumulating in the PP and the rates of oxidation of PP were changed depending on the divalent cations in the LDH layers. Whereas natural clays, such as montmorillonite (MMt), can lead to a faster degradation of the materials, LDHs (Zn₂-Al-DS, for example) appear to have no inductive effect on polymer oxidation.     

Oxidation of ultra high molecular weight polyethylene (UHMWPE) part 1: Interpretation of the chemiluminescence curve recorded during thermal oxidation

The chemiluminescence curve of polyethylene differs from that of polypropylene even though the oxidation behaviour is similar. The CL curve of PE normally exhibits a double sigmoidal behaviour, whereas PP shows a single sigmoid, and its luminescence intensity is also much lower. It was found, by investigating the build-up of carbonyls and hydroperoxides by means of FTIR, that the first peak coincides with a maximum in hydroperoxide concentration and the second with the build-up of carbonyls. The intensity of the first peak is enhanced by doping the PE with DPA (9,10-diphenylanthracene), which is a chemiluminescence activator, but unaffected by doping the PE with DBA (9,10-dibromoanthracene), which is an energy acceptor. The intensity of the first peak also depends on the presence of carbonyls in the sample. From these observations it is concluded that the CL from PE is a type of activated chemiluminescence, which originates from hydroperoxide decomposition, with carbonyls acting as activator.     

A simple method for the evaluation of heat resistant property of elastomers

The paper shows a simple method that provides us the induction period, rate of weight increase at an earlier stage of thermal oxidation of elastomer and the rate of weight loss by oxidative degradation from a certain period of aging time. Ethylene-propylene elastomer (EPR) was aged in air at various constant temperatures ranged from 90 °C to 130 °C. The weight of samples was measured periodically at room temperature. The weight increased after a certain period of induction period at the early stage of aging. The activation energy obtained from the reciprocal of the induction period and that of the rate of weight increase was the same. The values were 113 kJ/mol. The weight started to decrease from the maximum point. The activation energy for the tangent of decrease curve was 60.3 kJ/mol. This method was applied to study the effect of pre-irradiation of EPR in air on the heat resistant property of the sample. The relatively low dose of 40 kGy decreased the induction period.     

Synergistic effect of nanoflaky manganese phosphate on thermal degradation and flame retardant properties of intumescent flame retardant polypropylene system

Nanoflaky manganese phosphate (NMP) was synthesized from manganese nitrate and trisodium phosphate dodecahydrate, and used as a synergistic agent on the flame retardancy of polypropylene (PP)/intumescent flame retardant (IFR) system. The thermogravimetric analysis (TGA), real time Fourier-transform infrared (RTFTIR) spectroscopy measurements, cone calorimeter (CONE) and microscale combustion calorimeter (MCC) were used to evaluate the synergistic effects of NMP on PP/IFR system. When IFR + NMP was fixed at 20 wt% in flame retardant PP system, the TGA tests showed that NMP could enhance the thermal stability of PP/IFR system at initial temperature from about room temperature to 440 °C and effectively increase the char residue formation. The RTFTIR results revealed that NMP could clearly change the decomposition behavior of PP in PP/IFR system, which promotes decomposition at the initial temperature from about room temperature to 260 °C and forms more effective barrier layer to protect PP from decomposing at high temperature from about 260 °C to 500 °C. The CONE tests indicated that the addition of NMP in PP/IFR system not only reduced the peak heat release rate (HRR), but also prolonged the ignition time. The MCC results revealed that PP/IFR/NMP system generated less combustion heat over the course of heating than that of PP/IFR system. And scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) were used to explore the char residues of the PP/IFR systems with and without NMP.     

Long-term performance of poly(vinyl chloride) cables, Part 2: Migration of plasticizer

Cable samples with plasticized poly(vinyl chloride) insulations were aged in air at temperatures between 80 and 155 °C. The concentrations of the plasticizer (di-(2-ethylhexyl) phthalate, DEHP) in the insulations of the aged cables were determined by extraction of samples in tetrahydrofuran followed by analysis of the extract by liquid chromatography. The plasticizer concentration data for different ageing times were analysed by numerical methods, fitting Fick's second law with a concentration-dependent diffusivity. The analysis showed that the transport of the plasticizer to the surrounding air phase was controlled by diffusion at 120 and 155 °C with an activation energy of 89 kJ mol⁻¹. The evaporation of the plasticizer from the outer boundary was rate controlling at lower temperatures (≤100 °C). The rate of evaporation was initially constant and independent of the plasticizer concentration at both 80 and 100 °C. The activation energy for the initial DEHP loss rate from PVC at these temperatures was the same as that obtained for evaporation of pure DEHP on a glass plate at 60-100 °C measured by thermogravimetry, 98 ± 2 kJ mol⁻¹. Furthermore, the evaporation rate of pure DEHP on a glass plate was also of the same order of magnitude as the rate of plasticizer loss from the cable insulation. Extrapolation of the plasticizer loss rate data (from the cable at 80 °C and from pure liquid DEHP at temperatures between 60 and 100 °C) to 25 °C predicted a maximum loss of plasticizer of 1% over 25 years. This is in accordance with earlier presented data and with the data presented in this report.     

Flow injection determination of cationic surfactants by using N-bromosuccinimide and N-chlorosuccinimide as new oxidizing agents for luminol chemiluminescence

Two highly sensitive chemiluminescence (CL) systems are described. The method is based on the CL generated during the oxidation of luminol by N-bromosuccinimide (NBS) and N-chlorosuccinimide (NCS) in alkaline medium. The emission intensity is reduced by the presence of some surfactants at concentrations lower than critical micelle concentration (cmc).A new, simple, rapid and selective flow injection CL method for the determination of cationic surfactants such as dodecyltrimethylammonium bromide (DTAB), cetyltrimethylammonium bromide (CTAB) and cetylpyridinium chloride (CPC) is proposed. Their determinations are based on the reducing effect on the emission intensity of NBS-luminol and NCS-luminol chemiluminescent reactions. The effect of analytical and flow injection analysis (FIA) variables on these CL systems and on the determination of the cationic surfactants are discussed. The optimum parameters for the determination of cationic surfactants were studied and were found to be the following: luminol, 1×10⁻⁶ M; NBS and NCS both, 5×10⁻² M; NaOH, 5×10⁻² M and flow rate, 3.5 ml min⁻¹.     

Characterization of polyolefins by comprehensive high-temperature two-dimensional liquid chromatography (HT 2D-LC)

Temperature rising elution fractionation hyphenated to size exclusion chromatography (TREF × SEC) is a routine technique to determine the chemical heterogeneity of semicrystalline olefin copolymers. A serious limitation is its applicability to non crystallizing samples. Comprehensive high temperature two-dimensional liquid chromatography (HT 2D-LC) gives an alternative to characterize the chemical heterogeneity of copolymers irrespective of their crystallizability. We have hyphenated interactive HPLC, which separates polyolefins according to their chemical composition, with high-temperature size exclusion chromatography (SEC), which distinguishes polyolefins with regard to their molar mass at 160 °C. The first separation step was based on a selective adsorption of macromolecules on a Hypercarb® column packed with porous graphite particles and subsequent desorption by a gradient 1-decanol → 1,2,4-trichlorobenzene at 160 °C. The SEC column was calibrated with polypropylene (PP) and polyethylene (PE) standards and it turned out that the injection solvent from the first dimension influenced the elution of PP in the SEC column, while the retention of PE was virtually constant. HT 2D-LC was then used to separate a broad variety of polyolefin blends containing PE, PP with different microstructure, ethylene–propylene (EP) and ethylene–propylene–diene (EP(D)M) rubber and ethylene/1-hexene copolymers. For the first time it has been shown that the elution of iPP in the gradient HPLC is molar mass dependent. The results from the HT 2D-LC separation were compared to those from TREF × SEC-experiments. The particular advantage of HT 2D-LC over TREF × SEC is the fact that HT 2D-LC is also applicable to non crystallizing polyolefin samples. The new technique therefore resolves the problem to analyze the chemical heterogeneity of non crystallizing olefin copolymers like EP and EP(D)M copolymers.     

Hydrolytic degradation of copolymers based on l-lactic acid and bis-2-hydroxyethyl terephthalate

The current demand for environmentally degradable copolymers has led to the use of novel degradable copolyesters. A series of copolyesters based on bis-2-hydroxyethyl terephthalate and l-lactic acid oligomers were synthesized by melt polycondensation [Olewnik E, Czerwiński W, Nowaczyk J, Sepulchre M-O, Tessier M, Salhi S, et al. Synthesis and structural study of copolymers of l-lactic acid and bis(2-hydroxyethyl terephthalate). Eur Polym J, in press]. Hydrolytic degradation of copolymers containing 16.8-52.9 mole ratio of l-lactic acid units was carried out in two buffered solutions at two different temperatures: phosphate buffer solution (pH 7.40) at 45 °C and phosphate-citric buffer solution (pH 7.35) at 60 °C. Degradation of copolyesters was studied by incubating samples in powder form in a concentrated solution from 30 to 180 days.The copolymers were characterized by various analytical techniques. The thermal properties, morphology and structural changes during controlled hydrolysis were studied by scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) for determining melting points, heats of melting and decomposition temperatures of investigated copolyesters. ¹H NMR spectroscopy was used to observe the decomposition of the polyesters.     

Thermal chemiluminescence of fibrous proteins

Thermal chemiluminescence (TCL) from the fibrous proteins wool and feather keratin, silk fibroin and Type I collagen is reported for the first time. The proteins all emit TCL when heated in the atmosphere of O₂ or N₂ in the range 40-220 °C. Plotting non-isothermal CL data in O₂ in Arrhenius format showed an increase in the activation energy at temperatures in the range 129-161 °C for each protein. This may indicate that a different free radical oxidation process operates when the mobility of the amorphous phase of the protein is increased above its T_g. Wool, silk and collagen exhibited a luminescence peak at 130 °C (with feather keratin at 145 °C) during non-isothermal CL experiments in N₂, similar to that observed in many synthetic polymers and characteristic of polymer hydroperoxides.     

Thermal-oxidative aging of DGEBA/EPN/LMPA epoxy system: Chemical structure and thermal-mechanical properties

The evolvement of chemical structure and thermal-mechanical properties of diglycidyl ether of bisphenol-A and novolac epoxy resin blends cured with low molecular polyamide (DGEBA/EPN/LMPA system) during thermal-oxidative aging were investigated by Attenuated Total Reflectance Fourier Transform Infrared spectrometry (ATR-FTIR) and Dynamic Mechanical Thermal Analysis (DMTA). The results revealed that the chemical reactions during thermal-oxidative aging contained oxidation and chain scission. Some possible chemical reaction processes were given. There was a new compound formed during aging processes and the change of its glass transition temperature (T_g) with aging time followed an exponential law. In addition, the changes of dynamic mechanical behavior of this epoxy system aged at four different temperatures (110 °C, 130 °C, 150 °C, 170 °C) were compared. An empirical formula was obtained through kinetic analysis and this formula can be used to predict the oxidative degree of the surface at different aging temperature.     

Oxo-biodegradable polyolefins show continued and increased thermal oxidative degradation after exposure to light

Samples of polyethylene (PE) and polypropylene (PP) with 2% Renatura™ pro-oxidant additive were subjected to varying times of weathering (UVCON; ISO 4892-3), transferred to dark thermal exposure (at 70 °C) and the subsequent degradation monitored by measuring elongation at break and tensile strength during intervals up to 45 days. The results demonstrate that the oxidative degradation, after initial light exposure, continues more rapidly in the dark thermal conditions and that increased exposure to light increases thermal oxidative degradation.     

Chemiluminescence as a condition monitoring method for thermal aging and lifetime prediction of an HTPB elastomer

Chemiluminescence (CL) has been applied as a condition monitoring technique to assess aging related changes in a hydroxyl-terminated-polybutadiene based polyurethane elastomer. Initial thermal aging of this polymer was conducted between 110 and 50 °C. Two CL methods were applied to examine the degradative changes that had occurred in these aged samples: isothermal “wear-out” experiments under oxygen yielding initial CL intensity and “wear-out” time data, and temperature ramp experiments under inert conditions as a measure of previously accumulated hydroperoxides or other reactive species. The sensitivities of these CL features to prior aging exposure of the polymer were evaluated on the basis of qualifying this method as a quick screening technique for quantification of degradation levels. Both the techniques yielded data representing the aging trends in this material via correlation with mechanical property changes. Initial CL rates from the isothermal experiments are the most sensitive and suitable approach for documenting material changes during the early part of thermal aging.     

Thermal and mechanical behaviour of flexible poly(vinyl chloride) mixed with some saturated polyesters

Four saturated polyesters poly(hexamethylene adipate), poly(ethylene adipate), poly(hexamethylene terephthalate) and poly(ethylene terephthalate) were prepared. The resulting materials were characterized by IR and ¹H NMR, end group analysis and gel permeation chromatography. The effect of blending these polyesters (5 and 10%) with poly(vinyl chloride) (PVC) in the melt was investigated in terms of changes in the thermal behaviour of PVC by studying the weight loss after 50 min at 180 °C, colour changes of the blend before and after aging for one week at 90 °C, the variation in glass transition temperature and the initial decomposition temperature. The results gave proof for the stabilizing role played by the investigated polyesters against the thermal degradation of PVC. The best results are obtained when PVC is mixed with 5% aliphatic polyesters rather than with aromatic ones. This is well illustrated not only from the increase in the initial decomposition temperature (IDT), but also from the decrease of % weight loss and from the lower extent of discolouration of PVC, which is a demand for the application of the polymer. It was also found that blending PVC with 5% of the four investigated polyesters before and after aging for one week at 90 °C gave better mechanical properties even than that of the unaged PVC blank.     

The photo-oxidation of polyolefins containing a hindered piperidine compound

The rate of oxygen absorption by unstabilised PE and PP, as well as by the same polymers stabilised with bis-(2,2,6,6-tetramethyl-4-piperidinyl) sebacate (Tinuvin 770), has been determined during photo-oxidation at several temperatures and uv light intensities. In addition, the rate of stabiliser conversion has been measured under various irradiation conditions, including outdoor exposure. The activation energy of the conversion of Tinuvin 770 appears to be much less than that of the photo-oxidation of PE. When stabilised with 0·1% Tinuvin 770, PE and PP differ with respect to the dependence on light intensity of their rates of oxygen uptake. The consequences of these results for the interpretation of accelerated ageing tests are discussed.