Morphology of peroxide-prevulcanised natural rubber latex: effect of reaction time and deproteinisation

A non-uniform mesh structure, i.e. a dense network near the surface of peroxide-prevulcanised natural rubber latex particles, was observed under transmission electron microscopy. In the initial period of prevulcanisation, the swelling ratio of the latex sheet decreased with longer reaction time while an increase in crosslink density of rubber particles containing polystyrene, prepared using the phase transfer/bulk polymerisation process, was noticed. The modulus of the rubber sheet increased up to maximum crosslinking and thereafter decreased. After removal of proteins from the latex membrane layer, derived from protein-lipid originally existing at the rubber particle surface, could not be detected. The absence of proteins, which act as free radical scavengers, resulted in a rapid diffusion of alkoxy radicals into the rubber phase of deproteinised latex and, therefore, a uniform crosslink distribution inside each particle was obtained.     

Prevulcanized natural rubber latex/clay aerogel nanocomposites

Natural rubber latex (NR)/clay aerogel nanocomposites were produced via freeze-drying technique. The pristine clay (sodium montmorillonite) was introduced in 1-3 parts per hundred rubber (phr) in order to study the effect of clay in the NR matrix. The dispersion of the layered clay and the morphology of the nanocomposites were determined by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. Cure characteristics, thermal stability, and the crosslink density of thermal and microwave-cured NR and its composites were investigated. XRD patterns indicated that both intercalated and exfoliated structures were observed at loadings of 1-3 phr clay. SEM studies revealed that the clay aerogel structure was formed at 3 phr clay loading. The increment in Shore A hardness of nanocomposites compared with pure NR signified excellent polymer/filler interaction and the reinforcing effect of the clay to rubber matrix. This was supported by an increase in maximum rheometric torque and crosslink density. The crosslink density of clay-filled NR vulcanizate was found to increase with the pristine clay content in both thermal and microwave curing methods. However, microwave-cured 2 and 3 phr-filled NR vulcanizates exhibited higher crosslink density than those which were thermal-cured under the same curing temperature. In addition, thermal stability studies showed that pristine clay accelerated the decomposition of NR by showing a slight decrease in onset and peak decomposition temperatures along with clay content.     

Prevulcanisation of skim latex: morphology and its use in natural rubber based composite material

The prevulcanisation of skim latex, a by-product of field natural rubber (NR) latex concentrated by centrifugation, using sulphur and peroxide systems was investigated. Compared to the peroxide prevulcanisation, the lower swelling ratio of film casted from sulphur-prevulcanised skim (SPVS) latex was observed. The latter was then employed for preparation of NR/SPVS core–shell particles by using heterocoagulation technique whose driving force was an interpolymer complex between poly(ethylene oxide) (PEO) moieties of a non-ionic surfactant (Nonidet) adsorbed on small SPVS particles and the indigenous surfactant (protein–lipid) on a large NR particle. The value of zeta potential of heterocoagulated particle and the better oil resistance of films casted from the composite latex when compared to that of the NR film revealed the NR/SPVS core–shell structure.     

Comparative study of natural rubber/clay nanocomposites prepared from fresh or concentrated latex

Rubbers are usually compounded with different chemicals and fillers in order to modify their properties to suit the end applications. Natural rubber (NR) contains different natural occurring materials and this brings about subtle complexities in controlling compound and vulcanizate properties. Thus, the aim of this paper is to illustrate that the properties of compounds and vulcanizates of NR/clay prepared from fresh field latex and from concentrated latex are different. Different amounts of pristine clay were added to the two latices and their viscosity determined. The latex mixtures were next coagulated to form solid filled rubbers and their properties examined. Vulcanizates of these solid rubbers were then prepared and their properties, also, were determined. The cause of an observed variation is attributed to soluble proteins in the fresh field latex. Structural models to explain this are proposed.     

Elucidation of the accelerated sulfur vulcanization of bio oil-extended natural rubber compounds

The elucidation of the role of bio-oils on the accelerated sulfur vulcanization of natural rubber (NR) compounds is discussed in this study. Two types of bio-oil, palm oil and soybean oil, were studied in direct comparison with a distillate aromatic extract oil (DAE) as a reference. The scorch and cure times of the bio-oil-extended NR compounds were shorter than those containing DAE. The use of bio-oils gave a higher cure reaction rate constant along with a lower activation energy than the use of DAE. The attenuated total reflectance-Fourier transform infrared spectroscopy analysis revealed that the fatty acid segment of the bio-oils can react with zinc oxide to give zinc carboxylate, which is then involved in and promotes the vulcanization reaction. The use of bio-oils to increase the rate of vulcanization strongly influenced the crosslink density of the obtained NR vulcanizates, yielding NR vulcanizates with a lower crosslinking density. It is proposed here that the bio-oils might consume the curing agent via the reaction between their own unsaturated fatty acid and sulfur. This was supported by the increased viscosity of the oils after exposure to sulfur at a high temperature. The tensile strength and elongation at break of the bio-oil-extended NR compounds were lower and higher, respectively, than the NR extended with DAE oil due to the lower crosslink density of the bio oil-extended NR vulcanizates.     

Cytotoxicity and anticancer activity of natural rubber latex particles for cancer cells

To broaden the knowledge of cytotoxicity of natural rubber latex (NRL) nanoparticles we for the first time examined the latex biocompatibility in vitro against a panel of cancer cells (A549, A2780, and MDA-MB-231). Owing to fractionation of NRL nanoparticles by ultra-centrifuge, the effect of the non-rubber constituents (intermediate of 5.8 wt% and sediment of 0.2 wt%) on the cytotoxicity was clarified. For intermediate constituent, the half maximal inhibitory concentration (IC₅₀) values at 24 h was 1.05 mg/mL for A549 cells, which was one order of magnitude higher in toxicity as compared to that for A2780 (0.24 mg/mL) and MDA-MB-231 (0.36 mg/mL) cells. In addition, profound studies including cell cycle arrest abilities and apoptosis induction profiles against cancer cells were discussed in detail. It was found that the constituents exhibit some significant effect on the cell cycle arrest and trigger apoptosis for A2780 cells. This effective apoptosis induction profiles was more prominent in MDA-MB-231 cells incubated with NRL nanoparticles and sediment loading conditions. The percentage of apoptotic cells was ca. 6–8% of the total cells.     

Stabilization effect of lignin in natural rubber

A series of carbon black filled natural rubbers containing lignin was tested from the view point of their thermo-oxidative aging. Lignin is biopolymer that belongs to the main components of wood. Mechanical properties and crosslink density of lignin stabilized vulcanisates were measured before and after thermo-oxidative aging for 24, 72, 168, 240 and 408 h at 80 °C. The results were compared with those from NR vulcanisates stabilized with the commercial rubber antioxidant N-phenyl-N-isopropyl-p-phenylene diamine (IPPD). The results obtained show that lignin exerts a stabilizing effect in carbon black filled natural rubber. Its effect is comparable with that of conventional synthetic antioxidant. Moreover, the addition of lignin increased the stabilizing effect of IPPD.     

The sulfur reversion process in natural rubber in terms of crosslink density and crosslink density distribution

Unfilled natural rubber compounds composed of conventional (CV), semi-efficient (SEV), efficient (EV) and sulfur donor (SD) vulcanization systems were heat aged to promote sulfur reversion. Rheometry, hardness, strain-strain characteristics including Mooney-Rivlin analysis, equilibrium solvent swell and Double Quantum (DQ) Nuclear Magnetic Resonance (NMR) were used to monitor crosslink density changes. A loss of crosslink density was observed by rheometry, C₁, equilibrium swelling and by DQ NMR as a function of cure extent. No chain scission reactions were operating in the time/temperature conditions used. All crosslink distributions were unimodal and the network homogeneity followed the order of EV > SD > SEV > CV. The crosslink distribution narrowed during the curing process for the CV and SEV systems. Non-oxidative maturation reactions were advantageous in promoting a more random distribution of crosslinks in the polymer matrix.     

Radiation preparation of nano-powdered styrene-butadiene rubber (SBR) and its toughening effect for polystyrene and high-impact polystyrene

Nano-powdered styrene-butadiene rubber (NPSBR) was synthesized based on the styrene-butadiene rubber (SBR) latex via gamma radiation crosslinking followed by spray drying. Two functional monomers, 2-ethyl hexyl acrylate (2-EHA) and trimethylolpropane triacrylate (TMPTA) were used as crosslinking agents. It was found that both 2-EHA and TMPTA can improve the radiation crosslinking of SBR latex. Transmission electron microscope (TEM) and scanning electron microscope (SEM) revealed that the NPSBR has a particle size similar to that of SBR latex with a diameter of 100 nm due to the high degree of crosslinking of SBR. Mechanical testing results showed that NPSBR could toughen polystyrene (PS) and high-impact polystyrene (HIPS) effectively. In addition, NPSBR is more suitable to toughen HIPS than PS at low rubber content.     

Dynamic vulcanization of reclaimed tire rubber and high density polyethylene blends

Dynamic vulcanization of reclaimed tire rubber (RTR) and HDPE blends was reported. The effect of blend ratio, methods of vulcanization, i.e. sulphur, peroxide, and mixed system and the addition of compatibilizer on mechanical, thermal, and rheological properties were investigated. The blend with highest impact strength was obtained from 50/50 RTR/HDPE vulcanized by sulphur. Increasing the RTR content to more than 50% resulted in a decrease in the impact strength of blend, most likely due to the increasing carbon black content. For tensile strength, the presence of rubber and carbon black, however, unavoidably caused a drop in this property. Comparing among three methods of vulcanization, sulphur system seems to be the most effective method. Results from solvent swelling ratio, glass transition temperatures and viscosity indicated that the sulphur vulcanization created the highest degree of cross-link and filler-matrix interaction in the RTR/HDPE blend. Morphology of the blends was also assessed by scanning electron microscopy (SEM).     

天然胶乳中蛋白质和磷脂对橡胶分子结构的影响

采用碱性蛋白酶和磷脂酶处理天然胶乳,制备脱蛋白胶乳和脱脂胶乳,结合原子吸收光谱仪、核磁共振交联密度仪、凝胶色谱(GPC)等仪器对处理前后的天然胶乳进行了分析。通过对比分析,发现酶处理后胶乳分子量降低,分子量分布变宽,金属离子浓度、凝胶含量和交联密度均降低。结果表明,金属离子与天然橡胶中的蛋白质、磷脂间存在着物理的或化学的作用力;蛋白质、磷脂在天然橡胶中起到节点的作用,有利于形成分子间交联,增大天然橡胶分子量,形成分子间网络结构。     

Preparation of phenyl‐modified natural rubber in latex stage

Phenyl‐modified natural rubber was prepared in latex stage by bromination of deproteinized natural rubber followed by Suzuki‐Miyaura cross‐coupling reaction. First, the bromination of natural rubber was carried out using N‐bromosuccinimide in latex stage. The bromine atom content increased as amount of N‐bromosuccinimide increased. Second, the allylic bromine atom was replaced with a phenyl group using phenyl boronic acid in the presence of a palladium catalyst, according to the Suzuki‐Miyaura cross‐coupling reaction in latex stage. The resulting products were characterized by nuclear magnetic resonance (NMR) spectroscopy. Signal at 7.13 ppm was assigned to the phenyl group of the product, while signals at 3.98, 4.14, and 4.44 ppm were assigned to the remaining allylic brominated cis‐1,4‐isoprene units. The estimated phenyl group content and the conversion of the Suzuki‐Miyaura cross‐coupling reaction were 1.32 and 23.7 mol%, respectively. Glass transition temperature (T_g) of deproteinized natural rubber increased from ?62°C to ?46.7°C, when the phenyl group was introduced into the rubber.     

胶乳法氯化天然橡胶的光、热氧稳定性能

胶乳法氯化天然橡胶CNR经紫外光老化、热氧老化实验、化学分析、紫外光谱分析和热分析,结果表明：产品较溶液法光稳定性稍差,加入0．4％(质量百分比)的紫外线吸收剂AUI(二苯甲酮类)、AUII(苯并三唑类)和极少量的抗氧剂,可显著提高抗热氧老化性能。最佳配方为0．2％／0．5％(质量百分比)AOI(酚类抗氧剂)与AOIH(亚磷酸酯类抗氧剂)并用,或加入0．2％(质量百分比)的AOI。     

Insight into vulcanization mechanism of novel binary accelerators for natural rubber

A novel TU derivative, N-phenyl-N′-(у-triethoxysilane)-propyl thiourea(STU), is prepared and its binary accelerator system is investigated in detail. Compared to the control references, the optimum curing time of NR compounds with STU is the shortest, indicating a more nucleophilic reaction occurs. The Py-GC/MS results present that the phenyl isothiocyanate fragment still remains in the NR/STU compounds with or without extracting treatment, but no silane segment can be found in the vulcanizate with extracting treatment. Vibrations of C=S, NH and aromatic ring in FTIR experiments and a new methyne carbon peak, as well as the peaks of phenyl group of STU, in the solid state 13C-NMR experiments are found in the NR/STU vulcanizate with extracting treatment. Moreover, the crosslinking density of vulcanizates with STU evolves to lower level, indicating the sulfur atom of STU does not contribute to the sulfur crosslinking. Therefore, a new vulcanization kinetic mechanism of STU is propounded that the thiourea groups can graft to the rubber main chains as pendant groups by chemical bonds during the vulcanization process, which is in accordance with the experimental observations quite well.     

Morphology and mechanical and viscoelastic properties of natural rubber and styrene butadiene rubber latex blends

The morphology and mechanical and viscoelastic properties of a series of blends of natural rubber (NR) and styrene butadiene rubber (SBR) latex blends were studied in the uncrosslinked and crosslinked state. The morphology of the NR/SBR blends was analyzed using a scanning electron microscope. The morphology of the blends indicated a two phase structure in which SBR is dispersed as domains in the continuous NR matrix when its content is less than 50%. A cocontinuous morphology was obtained at a 50/50 NR/SBR ratio and phase inversion was seen beyond 50% SBR when NR formed the dispersed phase. The mechanical properties of the blends were studied with special reference to the effect of the blend ratio, surface active agents, vulcanizing system, and time for prevulcanization. As the NR content and time of prevulcanization increased, the mechanical properties such as the tensile strength, modulus, elongation at break, and hardness increased. This was due to the increased degree of crosslinking that leads to the strengthening of the 3‐dimensional network. In most cases the tear strength values increased as the prevulcanization time increased. The mechanical data were compared with theoretical predictions. The effects of the blend ratio and prevulcanization on the dynamic mechanical properties of the blends were investigated at different temperatures and frequencies. All the blends showed two distinct glass‐transition temperatures, indicating that the system is immiscible. It was also found that the glass‐transition temperatures of vulcanized blends are higher than those of unvulcanized blends. The time–temperature superposition and Cole–Cole analysis were made to understand the phase behavior of the blends. The tensile and tear fracture surfaces were examined by a scanning electron microscope to gain an insight into the failure mechanism. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2189–2211, 2000     

Interaction of zinc oxide clusters with molecules related to the sulfur vulcanization of polyolefins ("rubber")

The vulcanization of rubber by sulfur is a large‐scale industrial process that is only poorly understood, especially the role of zinc oxide, which is added as an activator. We used the highly symmetrical cluster Zn₄O₄ (T_d) as a model species to study the thermodynamics of the initial interaction of various vulcanization‐related molecules with ZnO by DFT methods, mostly at the B3LYP/6‐31+G* level. The interaction energy of Lewis bases with Zn₄O₄ increases in the following order: CO62H₄3H₆2S₂<1,4‐C₅H₈2O2S3N?CH₃COO^?. The corresponding binding energies range from ?57 to ?262 kJ mol^?1. However, Brønsted acids react with the Zn₄O₄ cluster with proton transfer from the ligand molecule to one of the oxygen atoms of Zn₄O₄, and these reactions are all strongly exothermic [binding energies [kJ mol^?1] in parentheses: H₂O (?183), MeOH (?171), H₂S (?245), MeSH (?230), C₃H₆ (?121), and CH₃COOH (?255)]. The important vulcanization accelerator mercaptobenzothiazole (C₇H₅NS₂, MBT) containing several donor sites reacts with the Zn₄O₄ cluster with proton transfer from the NH group to one of the oxygen atoms of ZnO, and in addition the exocyclic thiono sulfur atom and the nitrogen atom coordinate to one and the same zinc atom, resulting in a binding energy of ?247 kJ mol^?1. A second isomer of [(MBT)Zn₄O₄] with a strong O? H???N hydrogen bond rather than a Zn? N bond is only slightly less stable (binding energy ?243 kJ mol^?1). The NH form of free MBT is 36 kJ mol^?1 more stable than the tautomeric SH form, while the sulfurized MBT derivative benzothiazolyl hydrodisulfide C₇H₅NS₃ (BtSSH) is most stable with the connectivity >CSSH.     

Simple test kit based on colorimetry for quantification of magnesium content in natural rubber latex by miniaturized complexometric titration without using masking agent

A simple, low-cost and portable field test kit based on colorimetry with detection by naked eye was developed for determination of magnesium content in natural rubber latex (NRL). The miniaturized complexometric titration between Mg²⁺ and EDTA without any masking agent was a key reaction in this development, which was designed according to the concept of green chemistry by reduction of waste generation and chemical and time consumption. The system enabled quantification of magnesium content in NRL at low concentration with the detection limit being <50 mg L⁻¹, small sample volume uptake (0.18 g, sampling by a small spoon) and use of <1.5 mL reagent volume which was >70 times less than that applied in the conventional method. Moreover, with the presence of potential interference ions, greater selectivity towards magnesium was observed. Furthermore, the reagents used in our developed test kit were stable for >6 months at room temperature. The results obtained on real samples were in agreement with those obtained from the conventional complexometric titration (ISO 17403: 2014(E)) method. The proposed technique provides a low-cost, rapid, simple, selective and on-site analysis of magnesium content in NRL.     

Reactive compatibilization of recycled low density polyethylene/butadiene rubber blends during dynamic vulcanization

For reactive compatibilization of the recycled LDPE with butadiene rubber (BR) an equal quantity of few couples of reactive polyethylene copolymer/reactive polybutadiene (1/1) were introduced into the corresponding phases before the dynamic vulcanization. The LDPE/BR thermoplastic dynamic vulcanizates (TDVs) produced using the poly(ethylene-co-acrylic acid), PE-AA/polybutadiene terminated with isocyanate groups, PB-NCO compatibilizing couple with different ratio of functional groups have demonstrated the best mechanical properties and have been characterized by X-Ray analysis and DMTA measurements. For all of systems studied the increasing components compatibility due to the formation of the essential interface layer have been observed. The PB-NCO modifier participates in two processes: it is co-vulcanised with BR in rubber phase and reacts in the interface with the PE-AA dissolved in LDPE. The amorphous phase of LDPE is dissolved by rubber phase, i.e. the morphology with dual phase continuity is formed that provides an improvement of mechanical characteristics of material obtained. The best combination of mechanical characteristics was obtained for LDPE(PE-AA)/BR(PB-NCO), PB-NCO=7.5 wt.% per PB, COOH/NCO=1/1. The tensile strength and an elongation at break for these blends were 3.9 MPa and 353% and for the basic non-compatibilized blend 3.2 MPa and 217%, relatively.     

Effects of cellulose nanocrystals on the vulcanization of natural rubber/cellulose nanocrystals nanocomposite and corresponding regulating strategies

Vulcanization is a vital process in rubber processing, it endows rubber with valuable physical and mechanical properties, making rubber a widely used engineering material. In addition to vulcanization agent, reinforcing fillers play a non-ignorable influence on the vulcanization of rubber nanocomposites. Herein, the effects of cellulose nanocrystals (CNCs) on the vulcanization of natural rubber (NR)/CNCs nanocomposite was studied. It was found that even though the addition of CNCs can effectively improve the dispersion of ZnO in NR matrix, the vulcanization of NR was inhibited. This may be attributed to the CNCs' adsorption of vulcanizing agents (DM, ZnO) and the acidic chemical environment on the surface of CNCs. In order to improve the vulcanization properties of NR/CNCs nanocomposite, tetramethyldithiochloram (TMTD) and triethanolamine (TEOA) were used as a combination accelerator and curing activator, respectively, and polyethylene glycol (PEG) was introduced to screen hydroxyl groups on the surface of CNCs to prohibit the CNCs' adsorption of vulcanizing agents. The results indicate that TMTD and TEOA effectively improved the vulcanization rate of NR/CNCs nanocomposite and increased the crosslink density by an order of magnitude. Subsequently, the tensile strength, tear strength, and so forth. of NR/CNCs nanocomposite were significantly improved. However, PEG hardly help to improve the vulcanization properties of NR/CNCs nanocomposite. In addition, the control samples without CNCs were prepared and characterized, the comparation between NR and NR/CNCs nanocomposite shows that the synergistic effect of crosslink density and CNCs' reinforcement more effectively improve mechanical properties of NR. This work not only elucidates the inhibiting mechanisms of CNCs on the vulcanization of NR, but also provides practical strategies for improving the vulcanization and properties of NR/CNCs nanocomposite. It may accelerate the application of CNCs as rubber reinforcing filler.