Measurement of surface topography by RGB Shadow-Moiré with direct phase demodulation

In this paper we present the application of a direct demodulation method for the measurement of surface topography by means of Shadow-Moiré. In our set-up, we use three LEDs (with green, red and blue peak wavelengths) to illuminate the grating. Due to the different position of these light sources, a polychromatic Shadow-Moiré fringe pattern is produced, which can be described as the superposition of three monochromatic (red, green and blue) fringe patterns. Taking the image of this polychromatic fringe pattern with a RGB CCD camera, we get a monochromatic fringe pattern stored at each RGB channel of the CCD. The direct demodulation algorithm employed uses these fringe patterns to calculate the wrapped phase map. After unwrapping the phase map using a standard multi-grid technique, we implemented an automatic procedure to detect the area of interest of the phase map by removing low modulation zones and to calculate the absolute value of the phase. In this way it is possible to determine the topography of a surface with a single RGB snapshot maintaining a simple experimental set-up, which is an important feature, especially for the study of dynamic phenomena such as deformations. We present the experimental results obtained after measuring different objects with both smooth and rough surface textures.     

单幅彩色条纹投影的不连续物体表面三维形貌测量

提出了基于单幅彩色条纹投影的不连续物体及动态三维形貌的测量方法。该方法利用计算机产生一幅正弦条纹图和两幅单一强度图分别通过红蓝绿三个通道合成为一幅彩色条纹图,由液晶投影仪投影到被测物体表面,彩色CCD采集变形条纹图并保存在计算机中。通过三色分离,同时获得正弦条纹图和反映表面反射率分布及背景信息图,通过图像除法运算及亚像素精度归一化处理实现物体三维形貌的恢复。对于表面形貌不连续的物体,利用蓝色分量的灰度图像进行二值化处理定位阴影或暗背景,从而引导正确的相位求解。实验验证了该方法对不连续物体动态测量方面的可行性。     

单周期条纹双四步相移投影仪的标定方法

针对投影仪标定方法中存在畸变及倾斜投影引起条纹周期、条纹级数变化的问题,提出一种单周期条纹双四步相移投影仪的标定方法.设计生成横向和纵向各两组单周期条纹图像,经投影仪投影到带有圆形标识的标定板上,相机同步采集标定板图像,叠加由双四步相移获得的两幅相位主值图,对叠加相位主值图相位展开,利用展开的绝对相位值计算投影仪像素坐标值,最终将投影仪标定转换为成熟的相机标定.实验结果表明:仿真投影仪标定实验准确度的最大重投影误差约为0.4pixel,均方根误差为0.132 96pixel;实际投影仪标定实验准确度的最大反投影误差约为0.46pixel,均方根误差为0.143 12pixel;实验结果与仿真结果的最大反投影误差相差15%,均方根误差相差7.6%.与现有的采用三频相位展开进行投影仪标定的方法相比,投影光栅图像数可减少8幅.该方法改善了现有投影仪标定方法的不足,标定准确度和标定效率均得到提高.     

Background and amplitude encoded fringe patterns for 3D surface-shape measurement

This paper presents a new fringe projection method for surface-shape measurement that uses background and amplitude encoded high-frequency fringe patterns. The background and amplitude, combined as a codeword, identify the wrapped phase fringe order to partially unwrap the phase to a low frequency. The low-frequency wrapped phase map is then directly used to reconstruct the surface based on geometry constraints without requiring additional images as in other temporal phase-unwrapping methods. Measurements performed on a double-hemisphere, mask, and manikin head, using projected fringe patterns with 48 periods, demonstrated the ability of the method to perform 3D shape measurement with only four projected patterns and captured images, using a single camera and projector.     

Fringe contrast-based 3D profilometry using fringe projection

Quality-guided algorithm is a widely used method in phase unwrapping. This paper shows an accurate quality map based on fringe contrast for 3D shape measurement. Phase-shifted fringe patterns are projected onto an object surface by a programmable liquid crystal projector and recorded by a CCD camera. A wrapped phase map and a fringe contrast map are extracted from the deformed fringe patterns by the phase-shifting technique. Guided by the contrast map, the quality-guided unwrapping algorithm minimizes unwanted shadow and non-uniform surface reflectance effects and is able to retrieve a correct surface profile. Validity of the proposed method is tested on a fish model and a cutting tool specimen.     

Evaluation of absolute phase for 3D profile measurement using fringe projection

A new method of absolute phase evaluation for three-dimensional (3D) profile measurement using fringe projection is presented, which combines the gray code and the phase shift technique. Two kinds of fringe patterns are projected onto the object surface respectively, one is sinusoidal intensity distribution used for phase demodulation and the other is gray code fringe pattern for unwrapping. These images are acquired by camera and stored into computer. The absolute phase is obtained by analyzing these images. The validity of this method is verified experimentally. The method is superior to other phase unwrapping methods.     

基于条纹反射术的槽式抛物面单元镜面形测量

针对太阳能热发电槽式抛物面聚光器单元镜面形测量的问题,采用条纹反射技术和时域相移解包裹技术相结合的方法,在三维轮廓测量系统模型的基础上,建立了一个结构简单、易操作的测量系统。在对系统设备无任何严格要求的前提下,利用投影仪向投影屏幕上投射正弦条纹,由相机拍摄记录单元镜反射产生的条纹,根据标定的系统参数及三维轮廓测量系统模型来计算单元镜表面面形。通过现场实验,获取了单元镜的面形分布情况,结论证明该测量方法的可行性。该测量系统的建立为以后的测量工作提供了一定的参考,并在太阳能热发电领域有很好的应用前景。     

Three-dimensional shape measurement for an underwater object based on two-dimensional grating pattern projection

In this paper, a practical method using phase tracking and ray tracing algorithms is proposed for measuring the three-dimensional (3D) shape of an underwater object. A 2D projected sinusoidal fringe goes through the water and illuminates the tested object. Firstly, the phase tracking algorithm is employed to identify homologous points in phase distributions of the deformed fringe captured by the camera and these of the fringe pattern projected by the projector. The projector is regarded as a special camera as regards the stereovision principle. In the calibrated system, both ray directions of the homologous points can be easily figured out. Secondly, the ray tracing algorithm is used to trace the propagation path of each ray and to calculate the 3D coordinates of each point on the tested object's surface. Finally, the whole shape of the tested object can be reconstructed.     

嵌入式三维数字成像系统

提出一种基于数字信号处理器(DSP)的嵌入式三维数字成像系统设计方案。该方案的硬件平台由条纹投影模块、数据采集模块、条纹自动分析模块及储存器等其他辅助电路组成。条纹投影模块将DSP输出的正弦光栅条纹, 经视频编码后用DLP投射到物体表面; 数据采集模块通过CCD相机采集被物体表面三维信息调制后的变形条纹图, 并进行视频解码; 条纹自动分析模块中利用相移算法计算折叠相位, 再结合相位展开算法求绝对相位分布。系统软件采用多线程技术并行控制三个模块。在相位解调过程中以软件流水线为主综合运用了循环展开、数据预取和内联函数等多种方法优化解调程序。实验结果表明, 该系统可以高速、准确地实现三维轮廓测量,优化后相位展开程序速度是优化前的7倍。     

Using coloured structured light in 3-D surface measurement

The widest used algorithms for 3-D surface measurement using structured fringe patterns are phase stepping and Fourier fringe analysis. The techniques currently employed use mostly monochrome fringe patterns as a tool for phase information measurement and further surface reconstruction. However, the information contained in colour images is much more than that of monochrome, in this case, a new colour technique can be employed to analyse a measured scene with colour fringe patterns.This paper presents a new method for improving the measurement of 3-D shapes by using colour information of the measured scene as an additional parameter. The new method is based on primary colours (red, green and blue) to increase the number of the illuminated fringe patterns, which will remove or significantly reduce the common drawbacks of existing methods. The proposed technique produces a number of coloured structured lighting patterns, which are projected from different angles onto the scene. These patterns are analysed using masking algorithms, a specially adapted multi-colour version of the standard Fourier fringe analysis method and calibration routines. In this way a number of the standard difficulties are overcome.     

Iterative two-step temporal phase-unwrapping applied to high sensitivity three-dimensional profilometry

Although temporal phase unwrapping method can be applied to solve some problems to measure an object with steep shapes, isolated parts or fringe undersampling in three-dimensional (3D) shape measurement, it needs to acquire and process a sequence of fringe pattern images which would take much time. Servin et al. proposed a 2-step temporal phase unwrapping algorithm, which only needs the 2 extreme phase-maps to achieve exactly the same results as standard temporal unwrapping method. But this method is only validated by computer simulation, shortage of experimental demonstration, its sensitivity coefficient G is limited, and it cannot be used when the G value is larger. We proposed an iterative two-step temporal phase-unwrapping algorithm which is an extension of Servin׳s method. First, add a fringe pattern with an intermediate sensitivity, project the fringe patterns of different sensitivity onto the tested object’s surface, and collect deformed fringe patterns with a CCD camera. Then we obtain the unwrapped phase with larger sensitivity coefficient G by cascading the sensitivity coefficients. And we derive the initial phase conditions of the 2-step temporal phase unwrapping algorithm. Finally, the experimental evaluation is conducted to prove the validity of the proposed method. The results are analyzed and compared with Servin׳s method. The experimental results show that the proposed method can achieve higher sensitivity and more accurate measurement, and it can overcome the main disadvantages encountered by Servin׳s method.     

复杂刚性运动物体的高精度三维测量算法

基于相移法的三维形貌重建精度高,对环境噪声和阴影等不敏感,但由于多幅条纹解相位,难以应用于动态物体的三维测量中,为此,提出了一种新的算法.基于Harris算法提取刚性运动棋盘格的角点,确定相邻两帧采集条纹图像之间的像素偏差并校正采集条纹图像;根据投影仪和摄像机的标定参数建立投影图像和采集图像之间的空间变换矩阵,并根据变...     

基于双频彩色条纹投影的相位测量去包裹方法

为了提高测量速度,提出一种基于双频彩色条纹投影的相位测量去包裹方法,只需采集一帧图像,就能实现高速测量以及动态物体轮廓测量中的相位去包裹。论述了双频相位测量和变精度去包裹原理,并详细分析影响测量精度的因素。该方法采用计算机生成一帧双频双色正弦条纹图,用液晶数字投影仪投影,并用傅里叶变换的方法对两个单色条纹图进行分析,获得高低两种精度的被测物体高度信息,从而进行变精度去包裹处理。结果表明,利用该方法提高了测量速度,可得到较高的去包裹精度,其测量最大绝对误差为 1．413～-1．582 mm,标准差为0．363 mm。     

An improved stair phase encoding method for absolute phase retrieval

An improved phase unwrapping method is proposed to reduce the projection fringes in three-dimensional (3D) surface measurement. Color fringe patterns are generated by encoding with sinusoidal fringe and stair phase fringe patterns in red and blue channels. These color fringe patterns are projected onto the tested objects and then captured by a color CCD camera. The recorded fringe patterns are separated into their RGB components. Two groups of four-step phase-shifting fringe patterns are obtained. One group of the stripes are four sinusoidal patterns, which are used to determine the wrapped phase. The other group of stripes are four sinusoidal patterns with the codeword embedded into stair phase, whose stair changes are perfectly aligned with the 2π discontinuities of sinusoidal fringe phase, which are used to determine the fringe order for the phase unwrapping. The experimental results are analyzed and compared with those of the method in Zheng and Da (2012. Opt Express 20(22):24139–24150). The results show that the proposed method needs only four fringe patterns while having less error. It can effectively reduce the number of projection fringes and improve the measuring speed.     

A novel 3D measuring method for discontinuous object by non-integral twin-frequency grating

A new 3D shape measurement method based on non-integral twin-frequency grating projection is proposed. In this paper, the projected composite grating is composed of two sinusoidal gratings, and the quotient of whose frequencies is not an integer. By using appropriate phase-shifting algorithms, two wrapped phases can be obtained from sixteen frames of the distorted grating patterns. In aid of appropriate phase unwrapping method, the unwrapped phase of high frequency fringe is obtained only from the relation of the two wrapped phases by a pixel-to-pixel phase unwrapping technique. Therefore the unwrapped phase of high frequency fringe pattern is independent of the low frequency fringe pattern, different from traditional integral twin-frequency grating projection methods in which the phase unwrapping error of low frequency fringe pattern may be propagated onto the unwrapped phase of high frequency fringe pattern. The new theory proves that the proposed method is applicable to measure discontinuous object, and has considerable measurement accuracy.     

时间维相位重建的改进算法

提出了一种时间维-相位重建的改进算法:利用折叠位相图进行时间相位展开以提高算法效率;推导并调整了基于时间相位展开算法初始条件从而减少所需的二维编码条纹图,增加了算法的实时性.从而可以更加有效地解决深度表面不连续和存在隔离物表面拓扑结构的景物相位重建问题.实验结果证明了本文所提出算法的可行性及有效性.     

Single fringe projection profilometry based on sinusoidal intensity normalization and subpixel fitting

A novel fringe projection profilometry using a single sinusoidal fringe pattern projected is proposed. Computer-generated sinusoidal fringe and uniform intensity patterns are firstly projected on a testing object by a liquid crystal display projector. The variable reflection intensity of a fringe pattern is then roughly normalized by division operation applied to the grabbed fringe and uniform intensity patterns projected. Fringe intensity is further normalized by employing an interpolation algorithm. The deformed sinusoidal pattern encoding object shape is converted to a wrapped phase map without using phase-shifting or Fourier transform. Computer simulation and experimental performance are evaluated to demonstrate the validity of the proposed method. The experimental results compared with those of the four-step phase-shifting and fast Fourier transform methods are also presented.     

利用颜色编码辅助计算绝对相位的傅里叶轮廓术

针对传统去卷积算法时间需求的弊端,提出一种新的使用颜色编码辅助的绝对相位并行计算方法。该算法采用对光栅数目需求最少的傅里叶变换轮廓术（FTP）做为卷积相位求取的方法;颜色编码光栅被用来标识轮廓的序数。直接使用FTP计算出的卷积相位以及从彩色光栅中获得的轮廓序数,即可方便求出当前像素的绝对相位值;同时只用一副图像标识轮廓序数也比其他轮廓序数标识方法简单。本方法由于使用绝对相位计算方法,局部相位误差不会扩展。实验结果也证明了此算法对于多个分离物体以及复杂物体的有效性。     

Phase locked loop profilometry

An innovative technique for obtaining automatic three-dimensional shape information of a diffuse surface is presented. The technique is based on a new approach of phase measuring from a fringe pattern. The target to be studied is first modulated by projecting a linear grating onto its surface. The linear fringes are deformed according to the surface shape. Demodulation is carried out by determining the phase of these deformed fringes using a novel digital phase locked loop demodulation algorithm. The technique has the main advantage that the traditional phase unwrapping process is not required. The phase is determined continuously as the algorithm scans the two-dimensional fringe pattern. Owing to its sequential nature, this phase detection technique can be implemented using a special purpose video processor for phase determination at video rates, making it a very fast algorithm. The algorithm along with experimental results of real surface profiles are presented.     

基于正弦条纹投影的三维传感及其去包裹处理

采用液晶显示（LCD）投影仪产生的正弦条纹,用四步相移技术对物体进行了三维形貌测量,重点讨论了去包裹问题,对大面积相位间断区的模板标识及含离散相位间断点条纹图的去包裹总是提出了新的处理方法,给出了实际测量及计算结果。