Pebax/TSIL blend thin film composite membranes for CO_2 separation

In this study a thin film composite (TFC) membrane with a Pebax/Task-specific ionic liquid (TSIL) blend selective layer was prepared. Defect-free Pebax/TSIL layers were coated successfully on a polysulfone ultrafiltration porous support with a polydimethylsiloxane (PDMS) gutter layer. Different parameters in the membrane preparation (e.g. concentration, coating time) were investigated and optimized. The morphology of the membranes was studied by scanning electron microscopy (SEM), while the thermal properties and chemical structures of the membrane materials were investigated by thermo-gravimetric analyzer (TGA), differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR). The CO₂ separation performance of the membrane was evaluated using a mixed gas permeation test. Experimental results show that the incorporation of TSIL into the Pebax matrix can significantly increase both CO₂ permeance and CO₂/N₂ selectivity. With the presence of water vapor, the membrane exhibits the best CO₂/N₂ selectivity at a relative humidity of around 75%, where a CO₂ permeance of around 500 GPU and a CO₂/N₂ selectivity of 46 were documented. A further increase in the relative humidity resulted in higher CO₂ permeance but decreased CO₂/N₂ selectivity. Experiments also show that CO₂ permeance decreases with a CO₂ partial pressure increase, which is considered a characteristic in facilitated transport membranes.     

PDMS coating of used TFC-RO membranes for O2/N2 and CO2/N2 gas separation applications

A new application for used reverse osmosis (RO) membranes as gas separation membranes was studied. In this regard, firstly, three pretreatment procedures were used to remove the foulants from the surface of used membrane and then they were coated with polydimethylsiloxane (PDMS). The results indicated that PDMS-coated used RO membranes were capable of separating O₂/N₂ and CO₂/N₂. The maximum O₂/N₂ and CO₂/N₂ selectivities of coated membranes were 5.9 and 32.5, respectively. The O₂/N₂ and CO₂/N₂ selectivities of PDMS membrane were reported in the range of 2.1–2.2 and 11–12, respectively. Finally, an economic assessment was carried out to compare prepared PDMS coated RO membranes with commercial PPO membrane. This showed that coated membranes are less expensive than PPO membrane for CO₂/N₂ gas separation. The outcome of the research was a simple method for converting used RO membranes to cost effective gas separation membranes.     

Preparation and characterization of (Pebax 1657 + silica nanoparticle)/PVC mixed matrix composite membrane for CO<Subscript>2</Subscript>/N<Subscript>2</Subscript> separation

In this work, the films of poly(ether-block-amide) (Pebax 1657) and hydrophilic/hydrophobic silica nanoparticles (0–10 wt%) were coated on a poly(vinyl chloride) (PVC) ultrafiltration membrane to form new mixed matrix composite membranes (MMCMs) for CO₂/N₂ separation. The membranes were characterized by SEM, FTIR, DSC and XRD. Successful formation of a non-porous defect-free dense top layer with ~4 μm of thickness and also uniform dispersion of silica nanoparticles up to 8 wt% loading in Pebax matrix were confirmed by SEM images. The gas permeation results showed an increase in the permeance of all gases and an increase in ideal CO₂/N₂ selectivity with the increase in silica nanoparticle contents. Comparison between the incorporation of hydrophilic and hydrophobic silica nanoparticle into Pebax matrix revealed that the great enhancement of CO₂ solubility is the key factor for the performance improvement of Pebax + silica nanoparticle membranes. The best separation performance of the hydrophilic silica nanoparticle-incorporated Pebax/PVC membrane for pure gases (at 1 bar and 25 °C) was obtained with a CO₂ permeability of 124 barrer and an ideal CO₂/N₂ selectivity of 76, i.e., 63 and 35% higher than those of neat Pebax membrane, respectively. The corresponding values for hydrophobic silica nanoparticle-incorporated Pebax/PVC membrane were 107 barrer for CO₂ permeability and 61 for ideal CO₂/N₂ selectivity. Also the performances of MMCMs improved upon pressure increase (1–10 bar) owing to the shift in plasticizing effect of CO₂ towards the higher pressures. In addition, an increase in permeabilities with a decrease in ideal selectivity was observed upon temperature increase (25–50 °C) due to the intensification of chain mobility.     

Facilitated transport of CO2 through polyethylenimine/poly(vinyl alcohol) blend membrane

Polyethylenimine (PEI)/poly(vinyl alcohol) (PVA) blend membranes were prepared for the facilitated transport of CO₂. The polymeric carrier PEI was retained in the blend membrane by the entanglement with PVA chains. The CO₂ permeance decreased with an increase in CO₂ partial pressure in feed gas, whereas the N₂ permeance was nearly constant. This result clearly showed that only CO₂ was transported by the facilitated transport mechanism. The CO₂ and N₂ permeabilities increased monotonically with the PEI weight percent in the blend membrane, whereas the selectivity of CO₂ over N₂ showed a maximum. The selectivity increased remarkably with increasing heat-treatment temperature of the membrane. The highest selectivity obtained reached more than 230 when the CO₂ partial pressure was 0.065 atm. The prepared membrane was stable.     

Fabrication of Highly Oriented Ultrathin Zirconium Metal-Organic Framework Membrane from Nanosheets towards Unprecedented Gas Separation

Concurrent regulation of crystallographic orientation and thickness of zirconium metal–organic framework (Zr-MOF) membranes is challenging but promising for their performance enhancement. In this study, we pioneered the fabrication of uniform triangular-shaped, 40 nm thick UiO-66 nanosheet (NS) seeds by employing an anisotropic etching strategy. Through innovating confined counter-diffusion-assisted epitaxial growth, highly (111)-oriented 165 nm-thick UiO-66 membrane was prepared. The significant reduction in thickness and diffusion barrier in the framework endowed the membrane with unprecedented CO₂ permeance (2070 GPU) as well as high CO₂/N₂ selectivity (35.4), which surpassed the performance limits of state-of-the-art polycrystalline MOF membranes. In addition, highly (111)-oriented 180 nm-thick NH₂-UiO-66 membrane showing superb H₂/CO₂ separation performance with H₂ permeance of 1230 GPU and H₂/CO₂ selectivity of 41.3, was prepared with the above synthetic procedure.     

Pebax‐Based Membrane Filled with Two‐Dimensional Mxene Nanosheets for Efficient CO2 Capture

Mixed matrix membranes (MMMs) made from inorganic fillers and polymers is a kind of promising candidate for gas separation. In this work, two‐dimensional MXene nanosheets were synthesized and incorporated into a polyether‐polyamide block copolymer (Pebax) matrix to fabricate MMM for CO₂ capture. The physicochemical properties of MXene nanosheets and MXene/Pebax membranes were studied systematically. The introduction of MXene nanosheets provided additional molecular transport channels and meanwhile enhanced the CO₂ adsorption capacity, thereby enhancing both the CO₂ peremance and CO₂/N₂ selectivity of Pebax membrane. The optimized MXene/Pebax membrane with a MXene loading of 0.15 wt % displayed a high separation performance with a CO₂ permeance of 21.6 GPU and a CO₂/N₂ selectivity of 72.5, showing potential application in CO₂ capture.     

High‐performance thin film composite membranes with well‐defined poly(dimethylsiloxane)‐b‐poly(ethylene glycol) copolymer additives for CO2 separation

A series of well‐defined diblock copolymers (BCPs) consisting of poly(ethylene glycol) (PEG) and poly(dimethylsiloxane) (PDMS) were synthesized and blended with commercially available PEBAX® 2533 to form the active layer of thin‐film composite (TFC) membranes, via spin‐coating. BCPs with a PEG component ranging from 1 to 10 kDa and a PDMS component ranging from 1 to 10 kDa were synthesized by a facile condensation reaction of hydroxyl terminated PEG and carboxylic acid functionalized PDMS. The BCP/PEBAX® 2533 blends up to 50 wt % on cross‐linked PDMS gutter layers were tested at 35 °C and 350 kPa. TFC membranes containing BCPs of 1 kDa PEG and 1–5 kDa PDMS produced optimal results with CO₂ permeances of approximately 1000 GPU which is an increase up to 250% of the permeance of pure PEBAX® 2533 composite membranes, while maintaining a CO₂/N₂ selectivity of 21. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1500–1511     

Composite hollow fiber membranes for CO2 capture

Composite hollow fibers membranes were prepared by coating poly(phenylene oxide) (PPO) and polysulfone (PSf) hollow fibers with high molecular polyvinylamine (PVAm). Two procedures of coating hollow fibers outside and respective inside were investigated with respect to intrinsic PVAm solution properties and hollow fibers geometry and material.The influence of operating mode (sweep or vacuum) on the performances of membranes was investigated. Vacuum operating mode gave better results than using sweep because part of the sweep gas permeated into feed and induced an extra resistance to the most permeable gas the CO₂. The composite PVAm/PSf HF membranes having a 0.7–1.5 μm PVAm selective layer, showed CO₂/N₂ selectivity between 100 and 230. The selectivity was attributed to the CO₂ facilitated transport imposed by PVAm selective layer. The CO₂ permeance changed from 0.006 to 0.022 m³(STP)/(m² bar h) in direct correlation with CO₂ permeance and separation mechanism of the individual porous supports used for membrane fabrication. The multilayer PVAm/PPO membrane using as support PPO hollow fibers with a 40 nm PPO dense skin layer, surprisingly presented an increase in selectivity with the increase in CO₂ partial pressure. This trend was opposite to the facilitated transport characteristic behaviour of PVAm/porous PSf. This indicated that PVAm/PPO membrane represents a new membrane, with new properties and a hybrid mechanism, extremely stable at high pressure ratios. The CO₂/N₂ selectivity ranged between 20 and 500 and the CO₂ permeance from 0.11 to 2.3 m³(STP)/(m² bar h) depending on the operating conditions.For both PVAm/PSf and PVAm/PPO membranes, the CO₂ permeance was similar with the CO₂ permeance of uncoated hollow fiber supports, confirming that the CO₂ diffusion rate limiting step resides in the properties of the relatively thick support, not at the level of 1.2 μm thin and water swollen PVAm selective layer. A dynamic transfer of the CO₂ diffusion rate limiting step between PVAm top layer and PPO support was observed by changing the feed relative humidity (RH%). The CO₂ diffusion rate was controlled by the PPO support when using humid feed. At low feed humidity the 1.2 μm PVAm top layer becomes the CO₂ diffusion rate limiting step.     

Continuous Porous Aromatic Framework Membranes with Modifiable Sites for Optimized Gas Separation

Continuous microporous membranes are widely studied for gas separation, due to their low energy premium and strong molecular specificity. Porous aromatic frameworks (PAFs) with their exceptional stability and structural flexibility are suited to a wide range of separations. Main-stream PAF-based membranes are usually prepared with polymeric matrices, but their discrete entities and boundary defects weaken their selectivity and permeability. The synthesis of continuous PAF membranes is still a major challenge because PAFs are insoluble. Herein, we successfully synthesized a continuous PAF membrane for gas separation. Both pore size and chemistry of the PAF membrane were modified by ion-exchange, resulting in good selectivity and permeance for the gas mixtures H₂/N₂ and CO₂/N₂. The membrane with Br^? as a counter ion in the framework exhibited a H₂/N₂ selectivity of 72.7 with a H₂ permeance of 51844 gas permeation units (GPU). When the counter ions were replaced by BF₄^?, the membrane showed a CO₂ permeance of 23058 GPU, and an optimized CO₂/N₂ selectivity of 60.0. Our results show that continuous PAF membranes with modifiable pores are promising for various gas separation situations.     

Preparation of CO_2 selective composite membranes using Pebax/CuBTC/PEG-ran-PPG ternary system

Three phase Pebax~? MH 1657/PEG-ran-PPG/CuBTC(polymer/liquid/solid) was successfully deposited as a selective layer on a porous Polysulfone(PSF) support. In fact, the beneficial properties of PEG(high selectivity) with those of PPG(high permeability, amorphous) have been combined with superior properties of mixed matrix membrane(MMMs). The membranes were characterized by DSC, TGA and SEM, while CuBTC was characterized by CO_2 and CH_4adsorption test. Statistically based experimental design(central composite design, CCD) was applied to analyze and optimize the effect of PEG-ran-PPG(10–50 wt%) and CuBTC(0–20 wt%) mass contents on the CO_2 permeance and CO_2/CH_4 ideal selectivity. Based on the regression coefficients of the obtained models, the CO_2 permeance was notably influenced by PEG-ran-PPG,while CuBTC has the most significant effect on the CO_2/CH_4 ideal selectivity. Under the optimum conditions(PEG-ran-PPG: 32.76 wt% and CuBTC: 20 wt%), nearly 620% increase in the CO_2 permeance and43% enhancement in the CO_2/CH_4 ideal selectivity was observed compared to the neat Pebax. The effect of pressure(3, 9 and 15 bar) on the pure and mixed gas separation performance of the composite membranes was also investigated. The high solubility of CO_2 in the membranes resulted in the enhancement of CO_2 permeability with increase in gas pressure.     

Correlation between Performances of Hollow Fibers and Flat Membranes for Gas Separation

This work presents an attempt at correlating the available permeability/selectivity literature data for hollow fibers and flat membranes. Therefore, this paper gathers the information pertaining to membrane materials for which membrane properties of flat membranes and hollow fibers have both been reported. An overview of the relations between selectivity and permeance of hollow fiber membranes for various gas pairs (O₂/N₂, CO₂/CH₄, CO₂/N₂, H₂/N₂, H₂/CO₂, H₂/CH₄ and He/N₂) is presented first. The upper bound lines are the ones proposed by Robeson, which were calculated by assuming a one-micron-thick skin layer as proposed by Robeson in 2008. From the results obtained, a relation between the selectivity ratio in both kinds of membranes (α_H/α_f) and skin layer thickness (l) calculated from flat membranes and hollow fibers gas permeation data for these pairs of gases is also presented. The skin layer thicknesses measured using seven different experimental techniques for six commercial membranes are compared. The influences of spinning parameters on the morphology and performance of hollow fiber membrane gas separation are discussed. Finally, an analysis is made of the reasons why the dense skin layer thicknesses of a hollow fiber calculated using permeance and permeability data vary for different gases and also differ from direct experimental measurements.     

Formation of high-performance 6FDA-2,6-DAT asymmetric composite hollow fiber membranes for CO2/CH4 separation

We report that 6FDA-2,6-DAT polyimide can be used to fabricate hollow fiber membranes with excellent performances for CO₂/CH₄ separation. In order to simplify the hollow fiber fabrication process and verify the feasibility of 6FDA-2,6-DAT hollow fiber membranes for CO₂/CH₄ separation, a new one-polymer and one-solvent spinning system (6FDA-2,6-DAT/N-methyl-pyrrolidone (NMP)) with much simpler processing conditions has been developed and the separation performance of newly developed 6FDA-2,6-DAT hollow fiber membranes has been further studied under the pure and mixed gas systems.Experimental results reveal that 6FDA-2,6-DAT asymmetric composite hollow fiber membranes have a strong tendency to be plasticized by CO₂ and suffer severely physical aging with an initial CO₂ permeance of 300 GPU drifting to 76 GPU at the steady state. However, the 6FDA-2,6-DAT asymmetric composite hollow fibers still present impressive ultimate stabilized performance with a CO₂/CH₄ selectivity of 40 and a CO₂ permeance of 59 GPU under mixed gas tests. These results manifest that 6FDA-2,6-DAT polyimide is one of promising membrane material candidates for CO₂/CH₄ separation application.     

Effect of pyrolysis temperature and operating temperature on the performance of nanoporous carbon membranes

Technology designed to capture and store carbon dioxide (CO₂) will play a significant role in the near-term reduction of CO₂ emissions and is considered necessary to slow global warming. Nanoporous carbon (NPC) membranes show promise as a new generation of gas separation membranes suitable for CO₂ capture.We have made supported NPC membranes from polyfurfuryl alcohol (PFA) at various pyrolysis temperatures. Positron annihilation lifetime spectrometry (PALS) and wide angle X-ray diffraction (WAXD) results indicate that the pore size decreases whilst the porosity increases with increasing pyrolysis temperature. The membrane performance results support these findings with a significant increase in permeance being seen with increasing pyrolysis temperature, which relates to the increase in porosity.Mixed gas performance measurements also show an increase in CH₄ permeance as the operating temperature is increased from 35 to 200 °C, which can be related to an increase in the rate of diffusion. However, the selectivity decreases with increasing operating temperature due to the smaller changes in the CO₂ permeance. These smaller changes in CO₂ permeance can be related to the stronger adsorption of this gas on the carbon surface at lower operating temperatures. Interestingly, regardless of the original pyrolysis temperature, the selectivity at higher operating temperatures is similar, whereas the permeance remains related to this pyrolysis temperature.     

Graphene Oxide Membranes with Heterogeneous Nanodomains for Efficient CO2 Separations

Achieving high membrane performance in terms of gas permeance and carbon dioxide selectivity is an important target in carbon capture. Aiming to manipulate the channel affinity towards CO₂ to implement efficient separations, gas separation membranes containing CO₂‐philic and non‐CO₂‐philic nanodomains in the interlayer channels of graphene oxide (GO) were formed by intercalating poly(ethylene glycol) diamines (PEGDA). PEGDA reacts with epoxy groups on the GO surface, constructing CO₂‐philic nanodomains and rendering a high sorption capacity, whereas unreacted GO surfaces give non‐CO₂‐philic nanodomains, rendering low‐friction diffusion. Owing to the orderly stacking of nanochannels through cross‐linking and the heterogeneous nanodomains with moderate CO₂ affinity, a GO‐PEGDA500 membrane exhibits a high CO₂ permeance of 175.5 GPU and a CO₂/CH₄ selectivity of 69.5, which is the highest performance reported for dry‐state GO‐stacking membranes.     

Designing GO Channels with High Selectivity for CO2/N2 Separation via Incorporating Metal Ions

Graphene oxide (GO) membranes holds great potential for high-performance CO₂ capture. Aiming at enhancing the CO₂ separation performance and structural stability of GO membranes, functionalizing GO channels with metal ions confers a promising strategy. In this study, we reported the fabrication of metal ion-incorporated GO membranes with remarkably improved CO₂/N₂ separation performance. The metal ions within GO channels contribute to facilitating CO₂ transport, decreasing N₂ solubility, hindering N₂ diffusion, and form multiple interactions with GO nanosheets. After introducing Mg²⁺ ions, the CO₂/N₂ separation factor of GO membrane is remarkably increased from 4 to 48.8 with the CO₂ permeance increases 1.5 times. Moreover, the separation performance of the GO-Mg²⁺ membranes shows an excellent long-term stability owing to the structural robustness. This study could provide insights into the regulation of the microstructure of metal ion-functionalized GO membranes for highly selective transport of specific molecules.     

Superior gas separation performance of dual-layer hollow fiber membranes with an ultrathin dense-selective layer

A concept demonstration has been made to simultaneously enhance both O₂ and CO₂ gas permeance and O₂/N₂ and CO₂/CH₄ selectivity via intelligently decoupling the effects of elongational and shear rates on dense-selective layer and optimizing spinning conditions in dual-layer hollow fiber fabrication. The dual-layer polyethersulfone hollow fiber membranes developed in this work exhibit an O₂/N₂ selectivity of 6.96 and an O₂ permeance of 4.79 GPU which corresponds to an ultrathin dense-selective layer of 918 Å at room temperature. These hollow fibers also show an impressive CO₂/CH₄ selectivity of 49.8 in the mixed gas system considering the intrinsic value of only 32 for polyethersulfone dense films. To our best knowledge, this is the first time to achieve such a high CO₂/CH₄ selectivity without incorporating any material modification. The above gas separation performance demonstrates that the optimization of dual-layer spinning conditions with balanced elongational and shear rates is an effective approach to produce superior hollow fiber membranes for oxygen enrichment and natural gas separation.     

Fabrication of Crystalline Microporous Membrane from 2D MOF Nanosheets for Gas Separation

Metal‐organic frameworks (MOFs)‐based membranes have shown great potentials as applications in gas separation. In this work, a uniform membrane based on 2D MOF Ni₃(HITP)₂ (HITP=2,3,6,7,10,11‐hexaaminotriphenylene) was fabricated on ordered macroporous AAO via the filtration method. To fabricate the membrane, we obtained the Ni₃(HITP)₂ nanosheets as building blocks via a soft‐physical exfoliation method successfully that were confirmed by AFM and TEM. We also studied the H₂, CO₂ and N₂ adsorption isotherms of Ni₃(HITP)₂ powder at room temperature, which shows Ni₃(HITP)₂ has high heats of adsorption for CO₂ and high selectivity of CO₂ over N₂. Gas permeation tests indicate that the Ni₃(HITP)₂ membrane shows high permeance and selectivity of CO₂ over N₂, as well as good selectivity of H₂ over N₂. The ideal separation factors of CO₂/N₂ and H₂/N₂ from sing‐gas permeances are 13.6 and 7.8 respectively, with CO₂ permeance of 3.15×10^?6 mol?m^?2?s^?1?Pa^?1. The membrane also showed good stability, durability and reproducibility, which are of potential interest for practical applications in the CO₂ separations.     

Separation of carbon dioxide from nitrogen using ion-exchanged faujasite-type zeolite membranes formed on porous support tubes

Faujasite-type zeolite membranes were reproducibly synthesized by hydrothermal reaction on the outer surface of a porous α-alumina support tube of 30 or 200 mm in length. The membrane properties were evaluated by CO₂ separation from an equimolar mixture of CO₂ and N₂ at a permeation temperature of 40°C. CO₂ permeance and CO₂/N₂ selectivity of the NaY-type membranes were in the ranges of 0.4×10⁻⁶–2.5×10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹ and 20–50, respectively. The NaY-type membranes were ion-exchanged with alkali and alkaline earth cations. The LiY-type membrane showed the highest N₂ permeance and the lowest CO₂/N₂ selectivity. The KY-type membrane gave the highest CO₂/N₂ selectivity. The NaY-type membrane was stable against exposure to air at 400°C. NaX-type zeolite membranes, formed by decreasing the ratio of SiO₂/Al₂O₃ in the starting solution, exhibited lower CO₂ permeances and higher CO₂/N₂ selectivities than those of the NaY-type zeolite membranes.     

Cross-Linking between Sodalite Nanoparticles and Graphene Oxide in Composite Membranes to Trigger High Gas Permeance,Selectivity, and Stability in Hydrogen Separation

Thin membranes (900 nm) were prepared by direct transformation of infiltrated amorphous precursor nanoparticles, impregnated in a graphene oxide (GO) matrix, into hydroxy sodalite (SOD) nanocrystals. The amorphous precursor particles rich in silanols (Si−OH) enhanced the interactions with the GO, thus leading to the formation of highly adhesive and stable SOD/GO membranes via strong bonding. The cross-linking of SOD nanoparticles with the GO in the membranes promoted both the high gas permeance and enhanced selectivity towards H₂ from a mixture containing CO₂ and H₂O. The SOD/GO membranes are moisture resistance and exhibit steady separation performance (H₂ permeance of about 4900 GPU and H₂/CO₂ selectivity of 56, with no degradation in performance during the test of 50 h) at high temperature (200 °C) under water vapor (4 mol %).     

Cross‐Linking between Sodalite Nanoparticles and Graphene Oxide in Composite Membranes to Trigger High Gas Permeance,Selectivity, and Stability in Hydrogen Separation

Thin membranes (900 nm) were prepared by direct transformation of infiltrated amorphous precursor nanoparticles, impregnated in a graphene oxide (GO) matrix, into hydroxy sodalite (SOD) nanocrystals. The amorphous precursor particles rich in silanols (Si?OH) enhanced the interactions with the GO, thus leading to the formation of highly adhesive and stable SOD/GO membranes via strong bonding. The cross‐linking of SOD nanoparticles with the GO in the membranes promoted both the high gas permeance and enhanced selectivity towards H₂ from a mixture containing CO₂ and H₂O. The SOD/GO membranes are moisture resistance and exhibit steady separation performance (H₂ permeance of about 4900 GPU and H₂/CO₂ selectivity of 56, with no degradation in performance during the test of 50 h) at high temperature (200 °C) under water vapor (4 mol %).