Cobalt-doped silica membranes for gas separation

Cobalt-doped silica membranes were synthesized using tetraethyl orthosilicate-derived sol mixed with cobalt nitrate hexahydrate. The cobalt-doped silica structural characterization showed the formation of crystalline Co₃O₄ and silanol groups upon calcination. The metal oxide phase was sequentially reduced at high temperature in rich hydrogen atmosphere resulting in the production of high quality membranes. The cobalt concentration was almost constant throughout the film depth, though the silica to cobalt ratio changed from 33:1 at the surface to 7:1 at the interface with the alumina layer. It is possible that cobalt has more affinity to alumina, thus forming CoOAl₂O₃. The He/N₂ selectivities reached 350 and 570 at 160 °C for dry and 100 °C wet gas testing, respectively. Subsequent exposure to water vapour, the membranes was regenerated under dry gas condition and He/N₂ selectivities significantly improved to 1100. The permeation of gases generally followed a temperature dependency flux or activated transport, with best helium permeation and activation energy results of 9.5 × 10⁻⁸ mol m⁻² s⁻¹ Pa⁻¹ and 15 kJ mol⁻¹. Exposure of the membranes to water vapour led to a reduction in the permeation of nitrogen, attributed to water adsorption and structural changes of the silica matrix. However, the overall integrity of the cobalt-doped silica membrane was retained, given an indication that cobalt was able to counteract to some extent the effect of water on the silica matrix. These results show the potential for metal doping to create membranes suited for industrial gas separation.     

Polycarbonate membrane assisted growth of pyramidal SnO2 particles

We demonstrate here the utility of polycarbonate membrane in preparing oxide particles of unusual shape and properties. Unlike the usual formation of nanowires or tubes using alumina templates, here, pyramidal shaped SnO₂ particles with a preferred orientation along the (2 1 1) direction have been prepared using polycarbonate membranes. Simple impregnation of SnO₂ sol into a polycarbonate membrane by sonication followed by calcination at 800 °C resulted in the formation of pyramidal shaped SnO₂ particles. Compared to the alumina membrane the recovery of the particles from polycarbonate membrane is very simple. The sensor fabricated using such particles without any catalyst addition exhibited 64% sensitivity towards 500 ppm butane at 500 °C with a recovery time of 27 s. This method could be used as a simple technique to prepare oxide particles of different size and shape for diverse applications.     

Preparation and characterization of proton-conducting sulfonated poly(ether ether ketone)/phosphatoantimonic acid composite membranes

The solid proton conductor, phosphatoantimonic acid, HSbP₂O₈ · H₂O was prepared by ion exchange of the corresponding potassium salt. The composite membranes of SPEEK with up to 40 wt% of HSbP₂O₈ · H₂O were prepared by introducing the solid proton conductor from the aqueous suspension. The composite membranes were characterized using FT-IR, powder X-ray diffraction, SEM, DSC/TGA. Thermal stability of the composite membranes was slightly lower than that of SPEEK. The composite membranes had higher water uptake when compared with SPEEK and the membranes exhibited controlled swelling up to 50 °C. The proton conductivity of the membranes was measured under 100% relative humidity up to 70 °C. The composite membranes showed enhanced proton conductivity up to 20 wt% of HSbP₂O₈ · H₂O and the conductivity was reduced with further increase of HSbP₂O₈ · H₂O loading. A maximum of four-fold increase in proton conductivity at 70 °C was observed for the composite membrane with 20 wt% of solid proton conductor.     

Solubilities of lanthanum oxide in fluoride melts: Part I. Solubility in M3AlF6 (M = Li, Na, K)

Solubility of lanthanum oxide was measured by thermal analysis. The solubility in alkali cryolites is rather high, because of chemical reactions between lanthanum oxide and cryolites. In Li₃AlF₆-La₂O₃, alumina precipitates, in the other systems the mixed oxide LaAlO₃ is formed. In La₂O₃-Li₃AlF₆ the eutectic point is at 9.5 mol% La₂O₃ and 755 °C. The eutectic points in La₂O₃-Na₃AlF₆ and La₂O₃-K₃AlF₆ are at 11.5 mol% La₂O₃, and at 937 and 934 °C, respectively.     

Preparation and performances of nanosized Ta2O5 powder photocatalyst

Nanosized-Ta₂O₅ powder photocatalyst was successfully synthesized by using sol-gel method via TaCl₅ butanol solution as a precursor. Ta₂O₅ species can be formed under 500 °C via the decomposition of the precursor. The crystalline phase of Ta₂O₅ powder photocatalyst can be obtained after being calcined above 600 °C for 4 h. The crystal size and particle size of Ta₂O₅ powder photocatalyst was about 50 nm. A good photocatalytic performance for the degradation of gaseous formaldehyde was obtained for the nanosized-Ta₂O₅ powder. The Ta₂O₅ powder formed at 700 °C for 4 h and at 650 °C for 12 h showed the best performance. The calcination temperature and time play an important role in the crystallization and photocatalytical performance of nanosized-Ta₂O₅ powder.     

New synthesis of nanopowders of proton conducting materials. A route to densified proton ceramics

Low temperature routes have been developed for the preparation of BaCe_0.9Y_0.1O_2.95 (BCY10) and BaZr_0.9Y_0.1O_2.95 (BZY10) in the form of nanoparticulate powders for use after densification as ceramic membranes for a proton ceramic fuel cell. These methods make use on the one hand of the chelation of metal (II), (III) and (IV) ions by acrylates (hydrogelation route) and on the other of the destabilisation and precipitation of micro-emulsions. Both routes lead to single phase yttrium doped barium cerate or zirconate perovskites, as observed by X-ray diffraction, after thermal treatment at 900 °C for 4 h for BCY10 and 800 °C for BZY10. These temperatures, lower than those usually used for preparation of barium cerate or zirconate, lead to oxide nanoparticles of size <40 nm. Dense ceramics (?95%) are obtained by sintering BCY10 pellets at 1350 °C and BZY10 pellets at 1500 °C for 10 h. The water uptake of compacted samples at 500 °C is 0.14 wt% for BCY10 and 0.26 wt% for BZY10. Total conductivities in the range 300-600 °C were determined using impedance spectroscopy in a humidified nitrogen atmosphere. The total conductivity was 1.8×10⁻² S/cm for BCY10 and 2×10⁻³ S/cm for BZY10 at 600 °C. The smallest perovskite nanoparticles and highest conductivities were obtained by hydrogelation of precursor barium, zirconium, cerium and yttrium acrylates.     

Properties of PWA/ZrO2-doped phosphosilicate glass composite membranes for low-temperature H2/O2 fuel cell applications

Phosphosilicate doped with a mixture of phosphotungstic acid and zirconium oxide (PWA/ZrO₂–P₂O₂–SiO₂) was investigated as potential glass composite membranes for use as H₂/O₂ fuel cell electrolytes. The glass membranes were studied with respect to their structural and thermal properties, proton conductivity, pore characteristics, hydrogen permeability, and performance in fuel cell tests. Thermal analysis including TG and DTA confirmed that the glass was thermally stable up to 400 °C. The dependence of the conductivity on the humidity was discussed based on the PWA content in the glass composite membranes. The proton transfer in the nanopores of the PWA/ZrO₂–P₂O₅–SiO₂ glasses was investigated and it was found that a glass with a pore size of ∼3 nm diameters was more appropriate for fast proton conduction. The hydrogen permeability rate was calculated at various temperatures, and was found to be comparatively higher than for membranes based on Nafion^®. The performance of a membrane electrolyte assembly (MEA) was influenced by its PWA content; a power density of 43 mW/cm² was obtained at 27 °C and 30% relative humidity for a PWA/ZrO₂–P₂O₅–SiO₂ glass membrane with a composition of 6–2–5–87 mol% and 0.2 mg/cm² of Pt/C loaded on the electrode.     

A simple and easy one-step fabrication of thin BaZr0.1Ce0.7Y0.2O3−δ electrolyte membrane for solid oxide fuel cells

A green BaZr_0.1Ce_0.7Y_0.2O_3−δ (BZCY) electrolyte layer was deposited on porous anode substrate (BZCY:NiO = 35:65, in weight ratio) by a suspension spray. In this process, the suspension was prepared by directly ball-milling the mixed BaCO₃, CeO₂, ZrO₂ and Y₂O₃ powders in ethanol for 24 h. Then the bi-layers were co-sintered at 1400 °C for 5 h in air to obtain dense and uniform electrolyte membrane in the thickness of 10 μm. With Nd_0.7Sr_0.3MnO_3−δ cathode, a fuel cell was assembled. It was tested from 600 °C to 700 °C using humid hydrogen as fuel and air as oxidant. The cell at 700 °C exhibited 1.02 V for open circuit voltage (OCV), 450 mW/cm² for peak output and 0.18 Ω cm² for electrode polarizations under open circuit conditions, respectively. The results indicate that it is feasible to fabricate thin electrolyte membrane for solid oxide fuel cells (SOFCs) by this simple, cost-effective and efficient technique.     

The formation and physicochemical characterization of Al2O3-doped manganese ferrites

Mn/Fe mixed oxide solids doped with Al₂O₃ (0.32-1.27 wt.%) were prepared by impregnation of manganese nitrate with finely powdered ferric oxide, then treated with different amounts of aluminum nitrate. The obtained samples were calcined in air at 700-1000 °C for 6 h. The specific surface area (S_BET) and the catalytic activity of pure and doped precalcined at 700-1000 °C have been measured by using N₂ adsorption isotherms and CO oxidation by O₂. The structure and the phase changes were characterized by DTA and XRD techniques. The obtained results revealed that Mn₂O₃ interacted readily with Fe₂O₃ to produce well-crystallized manganese ferrite (MnFe₂O₄) at temperatures of 800 °C and above. The degree of propagation of this reaction increased by Al₂O₃-doping and also by increasing the heating temperature. The treatment with 1.27 wt.% Al₂O₃ followed by heating at 1000 °C resulted in complete conversion of Mn/Fe oxides into the corresponding ferrite phase. The catalytic activity and S_BET of pure and doped solids were found to decrease, by increasing both the calcination temperature and the amount of Al₂O₃ added, due to the enhanced formation of MnFe₂O₄ phase which is less reactive than the free oxides (Mn₂O₃ and Fe₂O₃). The activation energy of formation (ΔE) of MnFe₂O₄ was determined for pure and doped solids. The promotion effect of aluminum in formation of MnFe₂O₄ was attributed to an effective increase in the mobility of reacting cations.     

Compatibility evaluation between La2Mo2O9 fast oxide-ion conductor and Ni-based materials

The chemical reactivity of La₂NiO_4+δ and nickel metal or nickel oxide with fast oxide-ion conductor La₂Mo₂O₉ is investigated in the annealing temperature range between 600 and 1000 °C, using room temperature X-ray powder diffraction. Within the La₂NiO_4+δ/La₂Mo₂O₉ system, subsequent reaction is evidenced at relatively low annealing temperature (600 °C), with formation of La₂MoO₆ and NiO. The reaction is complete at 1000 °C. At reverse, no reaction occurs between Ni or NiO and La₂Mo₂O₉ up to 1000 °C. Together with a previous work [G. Corbel, S. Mestiri, P. Lacorre, Solid State Sci. 7 (2005) 1216], the current study shows that Ni-CGO cermets might be chemically and mechanically compatible anode materials to work with LAMOX electrolytes in solid oxide fuel cells.     

Synthesis and characterization of P2O5–ZrO2–SiO2 membranes doped with tungstophosphoric acid (PWA) for applications in PEMFC

Homogeneous, transparent and crack-free P₂O₅–ZrO₂ and P₂O₅–ZrO₂–SiO₂ membranes have been synthesized by the sol–gel process. A first step has been oriented to the optimization of the synthesis and characterization of different compositions by TGA, FE-SEM, FTIR and EIS to choose the best inorganic composition in terms of chemical and mechanical stability, and proton conductivity. The addition of SiO₂ improves the mechanical and chemical stability. On the other hand, compositions with higher content in P₂O₅ have demonstrated lower mechanical and chemical stability against water, but higher proton conductivity. The water retention and high porosity of inorganic membranes leads to high proton conductivity, 10⁻² S/cm, at 140 °C and 100% relative humidity. The second step has been focused in the study of doped inorganic membranes of molar composition 99.65(40P₂O₅–20ZrO₂–40SiO₂)–0.35PWA. The high homogeneity, transparency and SEM-EDX analysis of these membranes indicates no phase separation suggesting that PWA is well dispersed in the inorganic structure. The incorporation of PWA in sol–gel oxides provides an increase of the proton conductivity at low relative humidity due to the adequate distribution of PWA in the inorganic network. Conductivity increases in two orders of magnitude at low humidity (10⁻⁴ S/cm at 50 °C and 62% RH) compared with undoped sol–gel oxide membranes.     

Anodic alumina supported dual-layer microporous silica membranes

We present a new processing scheme for the deposition of microporous, sol–gel derived silica membranes on inexpensive, commercially available anodic alumina (Anodisk™) supports. In a first step, a surfactant-templated mesoporous silica sublayer (pore size 2–6 nm) is deposited on the Anodisk support by dip-coating, in order to provide a smooth transition from the pore size of the support (20 or 100 nm) to that of the membrane (3–4 Å). Subsequently, the microporous gas separation membrane layer is deposited by spin-coating, resulting in a defect-free dual-layer micro-/mesoporous silica membrane exhibiting high permeance and high selectivity for size selective gas separations. For example, in the case of CO₂:N₂ separation, the CO₂ permeance reached 3.0 MPU (1 MPU = 10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹) coupled with a CO₂:N₂ separation factor in excess of 80 at 25 °C. This processing scheme can be utilized for laboratory-scale development of other types of microporous or dense inorganic membranes, taking advantage of the availability, low cost and low permeation resistance of anodic alumina (or other metal oxide) meso- and macroporous supports.     

Preparation, crystal structure, and superconductive characteristics of new oxynitrides (Nb1−xMx)(N1−yOy) where M=Mg, Si, and x≈y

New niobium oxynitrides containing either magnesium or silicon were prepared at 1000 °C by ammonia nitridation of oxide precursors obtained via the citrate route. The products had rock-salt type crystal structures. Crystallinity was improved by annealing in 0.5 MPa N₂ and the final compositions were (Nb_0.95Mg_0.05)(N_0.92O_0.08) at 1500 °C and (Nb_0.87Si_0.09□_0.04)(N_0.87O_0.13) at 1200 °C. The magnesium and oxide ions partially co-substitute the niobium and nitride ions in the octahedral sites of the δ-NbN lattice, respectively. Silicon ions were also successfully doped together with oxide ions into the rock-salt type NbN lattice. The Si doped product exhibited relatively large displacement at the octahedral sites and was accompanied by a small amount of cation vacancies. Superconductivity was improved by annealing to obtain critical temperatures/volume fractions of T_c=17.6 K/100% for Mg- and T_c=16.2 K/95% for the Si-doped niobium oxynitrides.     

Synthesis of hexopyranosyl acetates and 2,3-disubstituted tetrahydropyrans via chemoselective hydrogenation of hex-2-enopyranosyl acetates

A simple and easy method for chemoselective synthesis of hexopyranosyl acetates and 2,3-disubstituted tetrahydropyrans from hex-2-enopyranosyl acetates was demonstrated. The former was achieved by hydrogenation catalyzed by Rh/Al₂O₃ in EtOAc/toluene solvent at 0 °C, while the latter was carried out using Pd/C in EtOH/AcOH at 25 °C.     

Structural and thermal investigation of gadolinium gallium mixed oxides obtained by coprecipitation: Observation of a new metastable phase

Polycrystalline gadolinium gallium mixed oxides were prepared by coprecipitation and annealing at various temperatures below 1000 °C. The oxide materials appear to be X-ray amorphous after a heat treatment at 500 °C for 30 h, but after 30 h at 800 and 900 °C a major, unreported, hexagonal phase, isostructural with TAlO₃ compounds (where T=Y, Eu, Gd, Tb, Dy, Ho, Er) appears to crystallize. On the other hand, a highly energetic mechanical treatment of the amorphous powder previously annealed at 500 °C changes considerably the shape and position of exothermal events occurring in the range from 700 up to 900 °C. Subsequent annealing at 900 °C of the mechanically treated powder gives rise to the complete formation of the Gd₃Ga₅O₁₂ garnet structure at the expense of the hexagonal phase and of the minor Gd₄Ga₂O₉ oxide phase. However, a 7.0 wt% contamination is found to be due to tetragonal zirconia coming from vials and balls colliding media. The garnet phase may have strong deviations from the nominal stoichiometry of the garnet, as suggested by the refined lattice parameter obtained from the powder diffraction patterns and by the remarkable absence of intensity relative to the (220) Bragg peak position.     

Effect of surface fluorination and conductive additives on the electrochemical behavior of lithium titanate (Li4/3Ti5/3O4) for lithium ion battery

Effect of surface fluorination and conductive additives on the charge/discharge behavior of lithium titanate (Li_4/3Ti_5/3O₄) has been investigated using F₂ gas and vapor grown carbon fiber (VGCF). Surface fluorination of Li_4/3Ti_5/3O₄ was made using F₂ gas (3 × 10⁴ Pa) at 25-150 °C for 2 min. Charge capacities of Li_4/3Ti_5/3O₄ samples fluorinated at 70 °C and 100 °C were larger than those for original sample at high current densities of 300 and 600 mA/g. Optimum fluorination temperatures of Li_4/3Ti_5/3O₄ were 70 °C and 100 °C. Fibrous VGCF with a large surface area (17.7 m²/g) increased the utilization of available capacity of Li_4/3Ti_5/3O₄ probably because it provided the better electrical contact than acetylene black (AB) between Li_4/3Ti_5/3O₄ particles and nickel current collector.     

Hydrogen production from water decomposition by redox of Fe2O3 modified with single- or double-metal additives

Iron oxide modified with single- or double-metal additives (Cr, Ni, Zr, Ag, Mo, Mo-Cr, Mo-Ni, Mo-Zr and Mo-Ag), which can store and supply pure hydrogen by reduction of iron oxide with hydrogen and subsequent oxidation of reduced iron oxide with steam (Fe₃O₄ (initial Fe₂O₃)+4H₂↔3Fe+4H₂O), were prepared by impregnation. Effects of various metal additives in the samples on hydrogen production were investigated by the above-repeated redox. All the samples with Mo additive exhibited a better redox performance than those without Mo, and the Mo-Zr additive in iron oxide was the best effective one enhancing hydrogen production from water decomposition. For Fe₂O₃-Mo-Zr, the average H₂ production temperature could be significantly decreased to 276 °C, the average H₂ formation rate could be increased to 360.9-461.1 μmol min⁻¹ Fe-g⁻¹ at operating temperature of 300 °C and the average storage capacity was up to 4.73 wt% in four cycles, an amount close to the IEA target.     

Single-crystal growth of Tl2Ru2O7 pyrochlore using high-pressure and flux method

Single crystals of the thallium ruthenium pyrochlore have been grown by flux method under high oxygen pressure. The growth conditions were determined by direct observations using in situ powder X-ray diffraction (XRD) method under high pressure and high temperature. The crystals were grown using NaCl-KCl flux at 1350 °C and B₂O₃ flux at 1150 °C. High growth temperature of 1350 °C for the NaCl-KCl flux caused Pt contamination from the crucible and oxygen deficiency for the crystals obtained. The crystal growth using B₂O₃ flux proceeded at lower temperature by grain growth with material transfer through B₂O₃. The crystal obtained was characterized by single-crystal XRD method, and was found to have a stoichiometric composition, Tl₂Ru₂O_7−δ (δ=0), with a structural phase transition around 120 K. The grain growth technique with B₂O₃ is efficient for high-temperature single-crystal growth under high pressure.     

Structure and phase composition of nanocrystalline Ce1−xLuxO2−y

The microstructure and phase stability of nanocrystalline mixed oxide Lu_xCe_1−xO_2−y (x=0-1) are described. Nano-sized (3-4 nm) oxide particles were prepared by the reverse microemulsion method. Morphological and structural changes upon heat treatment in an oxidizing atmosphere were studied by transmission electron microscopy (TEM), X-ray diffraction (XRD), Raman and Yb³⁺ emission spectroscopy, the latter ion being present as an impurity in the Lu₂O₃ starting material. Up to 950 °C, the samples were single phase, with structure changing smoothly with Lu content from fluorite type (F) to bixbyite type (C). For the samples heated at 1100 °C phase separation into coexisting F- and C-type structures was observed for 0.35<x<0.7. It was also found that addition of Lu strongly hinders the crystallite growth of ceria during heat treatment at 800 and 950 °C.     

Performance of H2/O2 fuel cell using membrane electrolyte of phosphotungstic acid-modified 3-glycidoxypropyl-trimethoxysilanes

Proton-conducting membranes based on phosphotungstic acid (PWA) and 3-glycidoxypropyl-trimethoxysilane (GPTMS) was investigated as the electrolyte for low temperature H₂/O₂ fuel cell. Parameters determining the conductivity and elastic modulus of the membranes were characterized by thermogravimetry/differential thermal analysis and infrared spectroscopic measurements. The composite containing 5% of PWA exhibited an elastic modulus below 100 MPa at room temperature and a high proton conductivity of 1.0 × 10⁻² S/cm at 80 °C and 100% RH. Low elastic modulus of the membrane was found to be useful for both the reduction of the membrane thickness and the better contact with the electrodes. The performance of the membrane electrode assemblies (MEA) was systematically studied as an effect of preparation conditions. A maximum power density of 45 mW/cm² and the current density of 175 mA/cm² at 0.2 V were achieved at 90 °C and 100% RH for the membrane of 5PWA·95GPTMS composition and 0.2 mm thickness.