RECENT PROGRESS OF NANO-MECHANICAL MAPPING

 Nano-mechanical mapping by atomic force microscopy has been developed as an useful application to measure mechanical properties of soft materials at nanometer scale. To date, the Hertzian theory was used for analyzing force-distance curves as the simplest model among several contact mechanics between elastic bodies. However, the preexisting methods based on this theory do not consider the adhesive interaction in principle, which cannot be neglected in the ambient condition. A new analytical method was introduced to estimate the elasticity and the adhesive energy simultaneously by means of the JKR theory, describing adhesive contact between elastic materials. Poly(dimethylsiloxane) (PDMS) and isobutylene-co-isoprene rubber (IIR) were analyzed to verify the applicable limit of the JKR analysis. For elastic samples such as PDMS, the force-deformation plots obtained experimentally were consistent with JKR theoretical curves. Meanwhile, for viscoelastic samples, especially for IIR, the experimental plots revealed large deviations from JKR curves depending on scanning velocity and maximum loading force. Some nano-rheological arguments were employed based on the difference between these specimens.     

RECENT PROGRESS OF NANO-MECHANICAL MAPPING

Nano-mechanical mapping by atomic force microscopy has been developed as an useful application to measure mechanical properties of soft materials at nanometer scale.To date,the Hertzian theory was used for analyzing force- distance curves as the simplest model among several contact mechanics between elastic bodies.However,the preexisting methods based on this theory do not consider the adhesive interaction in principle,which cannot be neglected in the ambient condition.A new analytical method was introdu...     

General solution to two-dimensional nonslipping JKR model with a pulling force in an arbitrary direction

In this paper, a generalized JKR model is investigated, in which an elastic cylinder adhesively contacts with an elastic half space and the contact region is assumed to be perfect bonding. An external pulling force is acted on the cylinder in an arbitrary direction. The contact area changes during the pull-off process, which can be predicted using the dynamic Griffith energy balance criterion as the contact edge shifts. Full coupled solution with an oscillatory singularity is obtained and analyzed by numerical calculations. The effect of Dundurs' parameter on the pull-off process is analyzed, which shows that a nonoscillatory solution can approximate the general one under some conditions, i.e., larger pulling angle (pi/2 is the maximum value), smaller a/R or larger nondimensional parameter value of Deltagamma/E*R. Relations among the contact half width, the external pulling force and the pulling angle are used to determine the pull-off force and pull-off contact half width explicitly. All the results in the present paper as basic solutions are helpful and applicable for experimenters and engineers.     

Oscillatory loading of a viscoelastic adhesive contact

The cycle of loading and unloading of a spherically-tipped probe against an adhesive, viscoelastic plane specimen is studied by numerical integration of the relations between crack speed and apparent surface energy previously found for a linear 3-element viscoelastic solid with a Maugis-Dugdale law of force across the crack. It is found that even when the rate of loading is so slow that the loading and unloading curves almost coincide, suggesting purely elastic behaviour, the pull-off force can be appreciably greater than the elastic (JKR) value. When the normal force is modulated with a small amplitude sinusoidal variation during unloading--in order to find the contact stiffness--the contact radius barely changes, and the stiffness is close to that for a rigid flat punch instead of having the expected JKR value.     

An improved meniscus surface model for contacting rough surfaces

Based on the Extended-Maugis-Dugdale (EMD) elastic theory, a single asperity capillary meniscus model considering asperity deformation due to both contact and adhesive forces was developed. Specifically included in the single asperity meniscus model was the solid surface interaction inside the contact area. Subsequently, the single asperity model was coupled with a statistical roughness surface model to develop an improved meniscus surface model applicable to a wide-range of humidity levels and adhesion parameter values. Simulations were performed using typical surfaces found in microelectromechanical systems (MEMS) and magnetic storage hard disk drives to examine the effects of surface roughness and relative humidity. It was found that smoother surfaces give rise to higher adhesive and pull-off forces, and at higher relative humidity levels, the capillary force governs the adhesive behavior. As the humidity decreases, the solid surface interaction increases and needs to be included in the total meniscus adhesion. By integrating the adhesive force-displacement curves, the adhesion energy per unit area was calculated for MEMS surfaces and favorably compared with reported experimental data.     

Stick slip contact mechanics between dissimilar materials: effect of charging and large friction

Measurements of the contact radius as a function of applied force between a mica surface and a silica surface (mica/silica) in air are reported. The load/unload results show that the contact radius generally increases with applied force. Because of the presence of charging due to contact electrification, both a short-range van der Waals adhesion force and longer-range electrostatic adhesive interaction contribute to the measured force. The results indicate that approximately 20% of the pull-off force is due to van der Waals forces. The contact radius versus applied force results can be fit to Johnson-Kendall-Roberts (JKR) theory by considering that only the short-range van der Waals forces contribute to the work of adhesion and subtracting a constant longer-range electrostatic force. Also, an additional and unexpected step function is superimposed on the contact radius versus applied force curve. Thus, the contact diameter increases in a stepped dependence with increasing force. The stepped contact behavior is seen only for increasing force and is not observed when symmetric mica/mica or silica/silica contacts are measured. In humid conditions, the contact diameter of the mica/silica contact increases monotonically with applied force. Friction forces between the surfaces are also measured and the shear stress of a mica/silica interface is 100 times greater than the shear stress of a mica/mica interface. This large shear stress retards the increase in contact area as the force is increased and leads to the observed stepped contact mechanics behavior.     

Effect of large deformation and material nonlinearity on the JKR (Johnson–Kendall–Roberts) test of soft elastic materials

We study in detail the effect of large deformation and material nonlinearity on the JKR (Johnson–Kendall–Roberts) theory of adhesive contact for two systems. The first is a Neo‐Hookean hemisphere in adhesive contact with a smooth rigid substrate. The second is a smooth rigid spherical indenter in adhesive contact with a Neo‐Hookean half space. We show that our results are special cases of a general theory that models large deformation adhesive contact of spherical lenses. This theory shows that the solution of any large deformation JKR (LDJKR) problem can be obtained from the solution of a corresponding large deformation Hertz (LDH) problem. Using this theory, we extend the small strain JKR theory to the large deformation regime, the only restriction being that the materials are nonlinear elastic or hyperelastic. The adhesive contact problem for the two systems is solved using two methods. In method one, the LDJKR theory is obtained using finite element simulation results for a corresponding LDH problem; in method two, we solve the adhesive contact problems directly using a cohesive zone model to quantify adhesive interaction. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2912–2922, 2006     

Adhesion and debonding of soft elastic films: crack patterns, metastable pathways, and forces

We study the phenomenon of debonding in a thin soft elastic film sandwiched between two rigid plates as one of the plates is brought into intimate contact and then pulled away from contact proximity by application of a normal force. Nonlinear simulations based on minimization of total energy (composed of stabilizing elastic strain energy and destabilizing adhesive interaction energy) are employed to address the problems of contact hysteresis, cavitation, crack morphology, variation of contact area, snap-off distance, pull-off force, work done, and energy loss. Below a critical distance (d(c)) upon approach, simulations show the formation of columnar structures and nonrandom, regularly arranged nanocavities at the soft interface at a length scale of approximately 3h (h being the thickness of the film). The persistence of such instability upon withdrawal (distance >d(c)) indicates a contact hysteresis, which is caused by an energy barrier that separates the metastable states of the patterned configuration and the global minimum state of the flat film. The energy and the pull-off force are found to be nonequilibrium and nonunique properties depending on the initial contact, defects, noise, etc. Three broad pathways of debonding leading to adhesive failure of the interface, depending on the stiffness of the film, step size of withdrawal, and the imposed noise, are identified: a catastrophic column collapse mode, a peeling mode involving a continuous decrease in the contact area, and a column splitting mode. The first two modes are caused by a very high stress concentration near the cavity edges. These metastable patterned configurations engender pull-off forces that are orders of magnitude smaller than that required to separate two flat surfaces from contact.     

Oscillating adhesive contacts between micron-scale tips and compliant polymers

Adhesion of micron-scale probes with model poly(dimethylsiloxane), PDMS, elastomers was studied with a depth-sensing nanoindenter under oscillatory loading conditions. For contacts between diamond indenters (radius R = 5 or 10 microm) and PDMS, force-displacement curves were highly reversible and consistent with Johnson-Kendall-Roberts (JKR) behavior. However, our experiments have revealed striking differences between the experimental measurements of tip-sample interaction stiffness and the theoretical JKR stiffness. The measured stiffness was always greater than zero, even in the reflex portion of the curve (between the maximum adhesive force and release), where the JKR stiffness is negative. This apparent paradox can be resolved by considering the effects of viscoelasticity of PDMS on an oscillating crack tip in a JKR contact. Under well described conditions determined by oscillation frequency, sample viscoelastic properties, and the Tabor parameter (with variables R, reduced elastic modulus, E*, and interfacial energy, deltagamma), an oscillating crack tip will neither advance nor recede. In that case, the contact size is fixed (like that of a flat punch) at any given point on the load-displacement cycle, and the experimentally measured stiffness is equal to the equivalent punch stiffness. For a fixed oscillation frequency, a transition between JKR and punch stiffness can be brought about by an increase in radius of the probe or a decrease in PDMS modulus. Additionally, varying the oscillation frequency for a fixed E*, R, and deltagamma also resulted in transition between JKR and punch stiffness in a predictable manner. Comparisons of experiments and theory for an oscillating viscoelastic JKR contact are presented. The storage modulus and surface energy from nanoscale JKR stiffness measurements were compared to calculated values and those measured with conventional nanoindentation and JKR force-displacement analyses.     

Forces between polyethylene surfaces in oxyethylene dodecyl ether solutions as influenced by the number of oxyethylene groups

The atomic force microscopy (AFM) colloidal probe technique was used to study the effect of oxyethylene dodecyl ethers, C12En (n = 1-7), on interactions between hydrophobic polyethylene (PE) surfaces in aqueous solutions. Long-range (colloidal) and contact (pull-off) forces were measured between 10 to 20 microm PE spheres and a flat PE surface at concentrations of surfactant of 1 x 10(-6) and 1 x 10(-4) M. The surface tension of the surfactant solutions and contact angles at PE surfaces were also studied. The influence of the number of oxyethylene groups in the surfactant molecule was examined. Initially, long-range attractive (hydrophobic) forces between the PE surfaces were observed that decreased in range and magnitude with an increase in the number of oxyethylene groups in 1 x 10(-4) M solutions. Above four oxyethylene groups per molecule, repulsive forces were observed. The measured pull-off force between PE surfaces decreased monotonically from approximately 500 mJ/m2 for C12E1 to 150 mJ/m2 for C12E7. The interfacial energy was calculated on the basis of the JKR model, taking into account long-range forces operating outside the contact area. The interfacial energies decreased from 43-47 mJ/m2 for PE-water and PE-C12E1 (1 x 10(-4) M) interfaces to approximately 18 mJ/m2 for PE-C12E7 (1 x 10(-4) M). The interfacial energy was also calculated from measured contact angles and surface tensions using Neumann's equation of state and Young's equation. A similar relationship between interfacial energy and the number of oxyethylene groups was observed on the basis of contact and surface tension measurements. However, interfacial energy values were smaller, within 15-20 mJ/m2, than those calculated from AFM pull-off force measurements.     

Determination of solid surface tension from particle-substrate pull-off forces measured with the atomic force microscope

Atomic force microscopy (AFM) is capable of solid surface characterization at the microscopic and submicroscopic scales. It can also be used for the determination of surface tension of solids (gamma) from pull-off force (F) measurements, followed by analysis of the measured F values using contact mechanics theoretical models. Although a majority of the literature gamma results was obtained using either Johnson-Kendall-Roberts (JKR) or Derjaguin-Muller-Toporov (DMT) models, re-analysis of the published experimental data presented in this paper indicates that these models are regularly misused. Additional complication in determination of gamma values using the AFM technique is that the measured pull-off forces have poor reproducibility. Reproducible and meaningful F values can be obtained with strict control over AFM experimental conditions during the pull-off force measurements (low humidity level, controlled and known loads) for high quality substrates and probes (surfaces should be free of heterogeneity, roughness, and contamination). Any probe or substrate imperfections complicate the interpretation of experimental results and often reduce the quality of the generated data. In this review, surface imperfection in terms of roughness and heterogeneity that influence the pull-off force are analyzed based upon the contact mechanics models. Simple correlations are proposed that could guide in selection and preparation of AFM probes and substrates for gamma determination and selection of loading conditions during the pull-off force measurements. Finally, the possibility of AFM measurements of solid surface tension using materials with rough surfaces is discussed.     

Comparison of the adhesion forces in single and double-layer coatings on the MEMS surfaces by JKR and DMT models

In many medical and industrial applications, some strategies are needed to control the adhesion forces between the materials, because surface forces can activate or hinder the function of the device. All actual surfaces present some levels of roughness and the contact between two surfaces is transferred by the asperities on the surfaces. The force of the adhesion, which depends on the operating situations, can be influenced by the contact region. The aim of the present study is to predict the adhesion force in MEMS surfaces using the JKR and DMT models. The surfaces of the coating material in this research consisted of the single-layer coating of Gold and Silver, and the double-layer coating of TiO₂/Gold and TiO₂/Silver on the silicon (100) substrates. The depositing was done by the thermal evaporation method. The results showed that the double-layer coating developed by the new deposition method helped the reduction of the adhesion forces between the probe tip and the specimen surface. The predicted adhesion forces between the probe and the specimens with DMT and JKR models were compared with the experimental results. For all specimens, the simulated data by applying the JKR theory were in a good agreement with the adhesion force experimental values.     

Optimal shapes for adhesive binding between two elastic bodies

The pull-off force required to separate two elastic bodies in adhesive binding depends on the surface shapes of the corresponding binding regions on the two bodies. Given a fixed binding area A, the optimal shapes are those which give the maximum pull-off force sigma(th)A where sigma(th) is the theoretical strength of interactive forces between the two solids. Here we study closed form solutions to the optimal shapes for adhesive binding over a small circular region where slip is allowed whenever shear stress along the contact interface exceeds a critical value.     

Pull-off force measurements between rough surfaces by atomic force microscopy

Direct measurements of the pull-off (adhesion) forces between pharmaceutical particles (beclomethasone dipropionate, a peptide-type material, and lactose) with irregular geometry and rough polymeric surfaces (series of polypropylene coatings, polycarbonate, and acrylonitrile-butadiene-styrene) were carried out using the atomic force microscope. These measurements showed that roughness of the interacting surfaces is the significant factor affecting experimentally measured pull-off forces. A broad distribution of pull-off force values was noted in the measurements, caused by a varying adhesive contact area for a particle located on rough substrate. The possibility of multiple points of contact between irregularly shaped pharmaceutical particles and substrate surfaces is demonstrated with nanoindentations of the particle in a fluoro-polymer film. Force-distance curves showing the "sawtooth" pattern are additional evidence that particles make contact with substrates at more than one point. Reduced adhesion of 10- to 14-microm-diameter lactose and peptide material particles to the polypropylene coatings with a roughness of 194 nm was found in this study. Similar pull-off force versus roughness relationships are also reported for the model spherical particles, silanized glass particle with a size of 10 microm and polystyrene particle with a diameter of 9 microm, in contact with polypropylene coatings of varying roughness characteristics. It was found that the model recently proposed by Rabinovich et al. (J. Colloid Interface Sci. 232, 1-16 (2000)) closely predicts the pull-off forces for glass and lactose particles. On the other hand, the adhesion of the peptide material and polystyrene particle to polypropylene is underestimated by about an order of magnitude with the theoretical model, in which the interacting substrates are treated as rigid materials. The underestimate is attributed to the deformation of the peptide material and polystyrene particles.     

Chemical force microscopy study of adhesive properties of polypropylene films: influence of surface polarity and medium

The adhesive properties of untreated and corona treated polypropylene (PP) films were studied in polar (water) and nonpolar (hexadecane) liquid medium by using chemical force microscopy. A gold-coated colloidal probe was sequentially modified with self-assembled monolayers (SAMs) of omega-functionalized alkanethiols. The same colloidal probe was used for the force measurements, to avoid influence of determination accuracy of the spring constant and sphere radius on the obtained results. The thermodynamic work of adhesion was determined from the measured pull-off force using the Johnson-Kendall-Roberts (JKR) adhesion theory. Rabinovich's model was applied for the consideration of an effect of roughness when calculating the work of adhesion. It was found that the work of adhesion correlates with the hydrophilic properties of the PP surface and SAMs as well as with the polarity of the liquid medium. The observed correlations agree well with those found for the work of adhesion calculated from contact angle measurement.     

The mechanics of contact and adhesion of periodically rough surfaces

An analytical model based on the Johnson–Kendall–Roberts (JKR) theory of adhesion was used to study the contact mechanics and adhesion of periodically rough surfaces. The relation of the applied load to the contact area and the work of adhesion W was found in closed form for arbitrary surface profiles. Our analysis showed that when the parameter [where α* is a numerical constant of order one, β is the aspect ratio of a typical surface profile (or asperity), and ρ is the number of asperities per unit length], the surfaces will jump into contact with each other with no applied load, and the contact area will continue to expand until the two surfaces are in full contact. The theory was then extended to the non‐JKR regime in which the region where the surface forces act is no longer confined to a small region near the contact zone. Exact solution was also obtained for this case. An exact analysis of the effect of entrapped air on the mechanics of adhesion and contact was also enacted. The results showed that interaction between asperities should be taken into consideration in contact‐mechanics models of adhesion or friction. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1195–1214, 2001     

General Equations Describing Elastic Indentation Depth and Normal Contact Stiffness versus Load

Continuum mechanics models describing the contact between two adhesive elastic spheres, such as the JKR and DMT models, provide a relationship between the elastic indentation depth and the normal load, but the general intermediate case between these two limiting cases requires a more complex analysis. The Maugis-Dugdale theory gives analytical solutions, but they are difficult to use when comparing to experimental data such as those obtained by scanning force microscopy. In this paper we propose a generalized equation between elastic indentation depth and load that approximates Maugis' solution very closely. If the normal contact stiffness can be described as the force gradient, that is the case of the force modulation microcopy, then a generalized equation between normal contact stiffness and load can be deduced. Both general equations can be easily fit to experimental data, and then interfacial energy and elastic modulus of the contact can be determined if the radius of the indenting sphere is known. Copyright 2000 Academic Press.     

Use of the JKR model for calculating adhesion between rough surfaces

A simple method for using the JKR model to determine interfacial adhesion between two ideal rough surfaces is demonstrated for individual asperity-asperity and asperity-flat contacts both in air and in water. The model takes into account the effect of a modified contact area at separation due to viscoelastic effects. The equilibrium version of the model significantly underestimates the measured adhesion, whereas the viscoelastic version of the model is much closer to the measured data. The asperity-flat geometry used with the viscoelastic version of the model seems to fit the experimental results best. This was thought to be due to the unlikely occurrence of direct asperity-asperity contacts. Instead, it would seem that the asperities have a far higher chance of fitting between each other on opposing surfaces, leading to correspondingly higher pull-off forces measured on separation. Many possible extensions to the roughness model described here may be made, allowing a much-improved understanding of the contact mechanics between two rough surfaces.     

Using the Dugdale approximation to match a specific interaction in the adhesive contact of elastic objects

In the Maugis-Dugdale model of the adhesive contact of elastic spheres, the step cohesive stress sigma(0) is arbitrarily chosen to be the theoretical stress sigma(th) to match that of the Lennard-Jones potential. An alternative and more reasonable model is proposed in this paper. The Maugis model is first extended to that of arbitrary axisymmetric elastic objects with an arbitrary surface adhesive interaction and then applied to the case of a power-law shape function and a step cohesive stress. A continuous transition is found in the extended Maugis-Dugdale model for an arbitrary shape index n. A three-dimensional Johnson-Greenwood adhesion map is constructed. A relation of the identical pull-off force at the rigid limit is required for the approximate and exact models. With this requirement, the stress sigma(0) is found to be k(n)Deltagamma/z(0), where k(n) is a coefficient, Deltagamma the work of adhesion, and z(0) the equilibrium separation. Hence we have sigma(0) = 0.588Deltagamma/z(0), especially for n=2. The prediction of the pull-off forces using this new value shows surprisingly better agreement with the Muller-Yushchenko-Derjaguin transition than that using sigma(th) = 1.026Deltagamma/z(0), and this is true for other values of shape index n.