The bifunctionality of poly[(R)-3-hydroxybutyrate] in self-reinforced composite materials

The poly[(R)-3-hydroxybutyrate] (PHB) is a highly crystalline, biosourced polymer. The advantages of the PHB are its biodegradability and biocompatibility; however, the brittleness caused by its high crystallinity decreases the application ability of the PHB in comparison with the polyolefins. Excellent results were observed for the reactive extrusion of PHB in the presence of peroxides in many investigations of the modifications of PHB mechanical properties. The disadvantage must be considered to be the thermal degradation of PHB during extended extrusion and its limitation in natural composite preparation. The peroxides are highly reactive with natural fillers, and this causes a decrease of the filler's mechanical properties. Consequently, the reactive extrusion may be a useful tool for the production of additives only. The results we present of this investigation is based on a different material preparation strategy. The two-stage method incorporated additives preparation via reactive extrusion of PHB and the blending of the obtained product with neat PHB. Theself-reinforced composite material obtained in this way revealed significantly higher values of stress and strain compared to neat PHB. The thermal degradation of the PHB matrix was retarded and total crystallinity of the composite was decreased. The materials were characterized using DSC, SEM and SEC techniques. The samples were also investigated employing tensile and impact strength tests.     

IFSS, TG, FT-IR spectra of impregnated sugar palm (Arenga pinnata) fibres and mechanical properties of their composites

This study aimed to investigate the effect of resin impregnation on the interfacial shear strength (IFSS), thermogravimetric (TG) and fourier transform infrared (FT-IR) of sugar palm (Arenga pinnata) fibres. In addition, the effect of resin impregnation on the mechanical properties of sugar palm fibre reinforced unsaturated polyester (UP) composites was also studied. The fibres were impregnated with UP via vacuum resin impregnation process at a pressure of 600 mmHg for 5 min. Composites of 10, 20, 30, 40 and 50 % fibre loadings were fabricated and tested for tensile and flexural properties. It was observed that the impregnation process caused the fibres to be enclosed by UP resin and this gave a strong influence to the increase of its interfacial bonding by the increase of its IFSS from single fibre pull-out test. It was also observed with TG and FT-IR spectra that the impregnated fibre had lower moisture uptake than the control and there was no significant increase in thermal stability of the impregnated fibre. The sequence of fibre decomposition started from the evaporation of moisture, hemicelluloses, cellulose, lignin and finally ash content and the presence of these components were proven by FT-IR spectra. For the composite specimens, due to the high interfacial bonding of the impregnated fibre and the matrix, the impregnated composites showed consistently higher tensile strength, tensile modulus, elongation at break, flexural strength, flexural modulus and toughness than the control samples. It was also observed that 30 % fibre loading gave optimum properties.     

Influence of poly (ethylene glycol) on the thermal, mechanical, morphological, physical-chemical and biodegradation properties of poly (3-hydroxybutyrate)

Blends of poly (3-hydroxybutyrate) (PHB) with poly (ethylene glycol) (PEG), (PHB/PEG), in different proportions of 100/0, 98/2, 95/5, 90/10, 80/20 and 60/40 wt%, respectively, were investigated for their thermal properties (using differential scanning calorimetry and thermogravimetric analysis), tensile properties, water vapor transmission rate, enzymatic biodegradation (using light microscopy) and mass retention. The addition of plasticizer did not alter the thermal stability of the blends, although an increase in the PEG content reduced the tensile strength and increased the elongation at break of pure PHB.     

Mechanical properties of hybrid glass/sugar palm fibre reinforced unsaturated polyester composites

A research has been carried out to investigate the mechanical properties of composites made by hybridizing sugar palm fibre (Arenga pinnata) with glass fibre into an unsaturated polyester matrix. Hybrid composites of glass/sugar palm fibre were fabricated in different weight ratios of strand mat glass fibres: sugar palm fibres 4:0, 4:1, 4:2, 4:3, 4:4, and 0:4. The hybrid effects of glass and sugar palm fibre on tensile, flexural and impact properties of the composites were evaluated according to ASTM D5083, ASTM D790 and ASTM D256 respectively. Results have been established that properties of hybrid glass/sugar palm composites such as tensile strength, tensile modulus, elongation at break, toughness, flexural strength, flexural modulus and impact strength are a function of fibre content. The failure mechanism and the adhesion between fibres/matrix were studied by observing the scanning electron micrographs of impact fracture samples. In general, the incorporation of both fibres into unsaturated polyester matrix shows a regular trend of increase in the mechanical properties.     

Accelerated weathering of unbleached and bleached Kraft wood fibre reinforced polypropylene composites

In this paper, combined moisture/ultraviolet (UV) weathering performance of unbleached and bleached Kraft wood fibre reinforced polypropylene (PP) composites was studied. Composites containing 40 wt% fibre with 3 wt% of a maleated polypropylene (MAPP) coupling agent were fabricated using extrusion followed by injection moulding. Composite mechanical properties were evaluated, before and after accelerated weathering for 1000 h, by tensile and impact testing. Differential scanning calorimetry (DSC), X-ray diffraction (XRD), thermogravimetric analysis (TGA) and scanning electron microscopy (SEM) were also carried out to assess the changes occurring during accelerated weathering. Bleached fibre composites initially showed higher tensile and impact strengths, as well as higher thermal stability and greater crystallinity. During accelerated weathering, both unbleached and bleached fibre composites reduced tensile strength (TS) and Young's modulus (YM), with the extent of the reduction found to be similar for both unbleached and bleached fibre composites. Evidence supported that the reduction of TS and YM was due to PP chain scission, degradation of lignin and reduced fibre-matrix interfacial bonding.     

Biodegradable Poly(3-hydroxybutyrate) Nanocomposite

This work seeks bringing a technological and social contribution by searching blends and composites of poly(3-hydroxybutyrate) (PHB) and polyethylene widely used in packaging films, and colloidal silica. The mixtures were prepared by extrusion using a single-screw extruder and were analyzed regarding their thermal and mechanical properties and morphology. The results have shown PHB toughness in the studied compositions, which elongation at break was in the range 5–80% compared to 2% for neat PHB. The small amount (0.2 to 0.4%) of added silica seemed to increase in 20% the tensile strength. The thermal degradation by thermogravimetry from room temperature to 800 °C revealed a mixed behavior for the composites between PHB and polyethylene.     

Kapok/cotton fabric–polypropylene composites

Kapok/cotton fabric has been used as reinforcement for conventional polypropylene and maleic anhydride grafted polypropylene resins. Treating the reinforcement with acetic anhydride and sodium hydroxide has modified the fabric (fibres). Thermal and mechanical properties of the composites were investigated. Results show that fibre modification gives a significant improvement to the thermal properties of the plant fibres, whereas tests on the mechanical properties of the composites showed poor tensile strength. Mercerisation and weathering were found to impart toughness to the materials, with acetylation showing slightly less rigidity compared to other treatments on either the fibre or composites. The modified polypropylene improved the tensile modulus and had the least toughness of the kapok/cotton reinforced composites. MAiPP reinforced with the plant fibres gave better flexural strength and the same flexural modulus at lower fibre content compared with glass fibre reinforced MAiPP.     

Liquid crystal polymers. I. Preparation and properties of p-hydroxybenzoic acid copolyesters

High molecular weight copolyesters were prepared by the acidolysis of poly(ethylene terephthalate) with p-acetoxybenzoic acid and polycondensation through the acetate and carboxyl groups. The mechanical properties of the injection-molded copolyesters containing 40–90 mole-% p-hydroxybenzoic acid (PHB) were highly anisotropic and dependent upon the PHB content, polyester molecular weight, injection-molding temperature, and specimen thickness. As the injection-molding temperature increased and the specimen thickness decreased, the tensile strength, stiffness, and Izod impact strength increased when measured along the direction of flow of the polymer melt, and the coefficient of thermal expansion was zero. In some compositions these properties were superior to those of commercial glass fiber reinforced polyesters. Maximum tensile strengths, flexural moduli, notched Izod impact strengths, and minimum melt viscosities were obtained with polyesters containing 60–70 mole-% PHB. Higher oxygen indicies (39–40) and heat deflection temperatures (150–220°C) were obtained with 80–90 mole-% PHB.     

Assessment of PHB with varying hydroxyvalerate content for potential packaging applications

Poly-(hydroxybutyrate) (PHB) is biodegradable aliphatic polyester that is produced by a wide range of microorganisms. Basic PHB has relatively high glass transition and melting temperatures. To improve flexibility for potential packaging applications, PHB is synthesized with various co-polymers such as poly-(3-hydroxyvalerate) (HV) leading to a decrease of the glass transitions and melting temperatures. In addition, the HV broadens the processing window since there is improved melt stability at lower processing temperatures. In this study, PHB synthesized with different valerate contents (5%, 12%, and 20%) and varying in molecular weights were characterized. All PHBV materials displayed a glass transition between −10 and 20 °C. The two melting transitions found for Aldrich 5%, 12%, and Tianan 20%, resulted from crystals formed during cooling of the samples. The complex viscosity decreased with increasing temperature due to a decrease in molecular weights of the samples. These results suggest that processing the co-polymer below 160 °C would be beneficial with low screw speed. The mechanical results indicate all PHBV materials had high elastic modulus and flexural strength with low tensile strength and elongation at break. The WVTR results indicated the polymer to be very hydrophilic, resulting in higher water transmission rates.     

Thermal properties and applications of low molecular weight polyhydroxybutyrate

The properties of the low molecular weight polyhydroxybutyrate (LMWPHB) and LMWPHB plasticized polyhydroxybutyrate (PHB) are studied using differential scanning calorimetry (DSC), thermogravimetric analysis, wide-angle X-ray diffraction (WAXD), polarized optical microscope (POM), mechanical, and biodegradation tests. The results of DSC, WAXD, and POM indicate that LMWPHB has a lower glass transition temperature (T _g), crystallinity, crystallization rate, melting temperature (T _m), and crystal size than PHB due to its much smaller molecular weight. The tensile strength, T _g, T _m, crystallinity, crystallization rate, and thermal stability of LMWPHB plasticized PHB decrease, while the flexibility and biodegradation rate increase with the increasing content of the added LMWPHB. It is confirmed that LMWPHB can be used to improve the brittleness and control the biodegradation rate of PHB.     

Liquid crystal polymers. I. Preparation and properties of p-hydroxybenzoic acid copolyesters

High molecular weight copolyesters were prepared by the acidolysis of poly(ethylene terephthalate) with p-acetoxybenzoic acid and polycondensation through the acetate and carboxyl groups. The mechanical properties of the injection-molded copolyesters containing 40–90 mole- % p-hydroxybenzoic acid (PHB) were highly anisotropic and dependent upon the PHB content, polyester molecular weight, injection-molding temperature, and specimen thickness. As the injection-molding temperature increased and the specimen thickness decreased, the tensile strength, stiffness, and Izod impact strength increased when measured along the direction of flow of the polymer melt, and the coefficient of thermal expansion was zero. In some compositions these properties were superior to those of commercial glass fiber reinforced polyesters. Maximum tensile strengths, flexural moduli, notched Izod impact strengths, and minimum melt viscosities were obtained with polyesters containing 60–70 mole-% PHB. Higher oxygen indicies (39-40) and heat deflection temperatures (150-220°C) were obtained with 80–90 mole-% PHB.     

Functional Properties and Molecular Degradation of Schizostachyum Brachycladum Bamboo Cellulose Nanofibre in PLA-Chitosan Bionanocomposites

The degradation and mechanical properties of potential polymeric materials used for green manufacturing are significant determinants. In this study, cellulose nanofibre was prepared from Schizostachyum brachycladum bamboo and used as reinforcement in the PLA/chitosan matrix using melt extrusion and compression moulding method. The cellulose nanofibre(CNF) was isolated using supercritical carbon dioxide and high-pressure homogenisation. The isolated CNF was characterised with transmission electron microscopy (TEM), FT-IR, zeta potential and particle size analysis. The mechanical, physical, and degradation properties of the resulting biocomposite were studied with moisture content, density, thickness swelling, tensile, flexural, scanning electron microscopy, thermogravimetry, and biodegradability analysis. The TEM, FT-IR, and particle size results showed successful isolation of cellulose nanofibre using this method. The result showed that the physical, mechanical, and degradation properties of PLA/chitosan/CNF biocomposite were significantly enhanced with cellulose nanofibre. The density, thickness swelling, and moisture content increased with the addition of CNF. Also, tensile strength and modulus; flexural strength and modulus increased; while the elongation reduced. The carbon residue from the thermal degradation and the glass transition temperature of the PLA/chitosan/CNF biocomposite was observed to increase with the addition of CNF. The result showed that the biocomposite has potential for green and sustainable industrial application.     

Gamma Irradiation Effects on Mechanical and Thermal Properties and Biodegradation of Poly(3-hydroxybutyrate) Based Films

Summary: Their biodegradable properties make polyhydroxyalkanoates (PHAs) ideal candidates for innovative applications. Many studies have been primarily oriented to poly(3-hydroxybutyrate) (PHB) and poly(3-hydroxybutyrate-co-3-valerate) (PHBV) and afterwards to blends of PHAs with synthetic biodegradable polymers, such as poly(ε-caprolactone) (PCL). Medical and pharmaceutical devices require sterilization and γ irradiation could provide a proper alternative since it assures storage stability and microbiological safety. This contribution presents the effect of γ irradiation on the mechanical and thermal properties and on the biodegradation of PHB, PHBV and a commercial PHB/PCL blend. Samples, prepared by compression moulding, were irradiated in air at a constant dose rate of 10 kGy/h, from 10 to 179 kGy. Polymer chain scission was assessed by changes in the molecular weight, thermal properties and tensile behaviour. The correlation between absorbed dose and changes in the mechanical properties and biodegradation is discussed in detail. The optimum dose to guarantee microbiological sterilization without damage of the structure or meaningful loss of the mechanical properties is also reported.     

Effect of PHB on the properties of biodegradable PLA blends

Blends of biodegradable polymers polylactic acid/thermoplastic starch/polyhydroxybutyrate (PLA/TPS/PHB) were prepared using a twin-screw extruder. The TPS content was constant (50 %) and the PHB content in the blends was gradually changed from 0 mass % to 20 mass %. TPS was prepared by melting, where a mixture of native starch, water and glycerol was fed into the twinscrew extruder. Average temperature of extrusion was 180°C and the concentration of glycerol was 40 mass %. Influence of the PHB concentration in the blend and that of the processing technology on the mechanical and rheological properties of the PLA/PHB composition containing TPS were studied. Mechanical properties were measured 24 h after the film and monofilament preparation and also after the specific storage time to study the effect of storage on the properties. The results indicate that differences in morphology strongly influence the mechanical properties of the studied materials with identical material composition.     

Extrusion,fiber formation,and characterization of thermotropic copolyesters

The flow behavior and the effect of the spinning conditions on the fiber properties and structure of poly(ethylene terephthalate) modified with 60 mol% p-hydroxybenzoic acid (PET/60PHB) were investigated. PET and its copolyesters with 28 and 80 mol% PHB were used as control samples. The melt of PET/60PHB at temperatures above 265°C exhibited extremely low viscosity and low flow activation energy. High birefringence, indicating the presence of a mesophase, was observed between 265 and 300°C on a hot-stage polarizing light microscope. The maximum tensile strength and initial modulus, 438 MPa and 37 GPa, respectively, were obtained at 275°C for a 0.69 IV polymer. The fiber strength and modulus were significantly lowered when extrusion was conducted at temperatures below 265°C. The fiber properties could also be improved when a high extrusion rate and/or a high draw down ratio was used. Scanning electron microscopy revealed that the fibers spun at temperatures above 265°C had a well-developed, highly oriented fibrillar structure. The fibers spun at lower temperatures, however, were poorly oriented and nonfibrillar in character. The high orientation and superior mechanical performance achieved at high temperatures were attributed to the presence of the nematic mesophase in the polymer melt.     

Three‐dimensional printing of poly(lactic acid) bio‐based composites with sugarcane bagasse fiber: Effect of printing orientation on tensile performance

The cellulose fiber was extracted from the abandoned crop sugarcane bagasse (SCB) by means of chemical treatment methods. Poly(lactic acid) (PLA) bio‐based composites with SCB were prepared through fused deposition modeling (FDM) 3D‐printing technology, and the morphologies, mechanical properties, crystallization properties, and thermal stability of 3D‐printed composites were investigated. Compared with the neat PLA, the incorporation of SCB into PLA reduces the tensile strength and flexural strength of 3D‐printed samples but increases the flexural modulus. The difference in tensile performance and bending performance is that the tensile strength of 3D‐printed samples is best when the SCB content is 6 wt%, while the flexural modulus continuously decreases as the SCB content increases. Furthermore, the effects of various printing methods on the tensile performance of 3D‐printed samples were explored via modifying G‐code of 3D models. The results indicate that the optimum SCB fiber content is identical for all printing methods except method “vertical.” Due to the fibers and molecular chains are oriented to varying degrees with altering raster angle in 3D‐printed samples, the fully oriented sample printed by method “parallel” has a better tensile strength. Besides, SCB exhibits enough high thermal decomposition temperature to meet requirements for melt extrusion processing of PLA composites, and SCB fiber is capable of promoting the crystallization of PLA.     

Biodegradable polyhydroxybutyrate as a polyol for elastomeric polyurethanes

In the proposed work, new elastomeric bio-polyol based polyurethanes (bio-PUs) with specific mechanical properties were prepared by a one-shot process without the presence of a solvent. Commercial non-degradable polyether polyol derived from petrochemical feed stock was partly (in the amount of 1 mass %, 5 mass %, and 10 mass %) substituted by the biodegradable polyhydroxybutyrate (PHB). Morphology of elastomeric PU composites was evaluated by scanning electron microscopy and mechanical properties of the prepared samples were obtained by both tensile measurements and prediction via the Mooney-Rivlin equation. Electron microscopy proved that the prepared materials have the character of a particle filled composite material, where PHB particles are regular with their size of about 1?C2 ??m in diameter. Tensile measurements demonstrated that the Young??s modulus, tensile stress at break, and tensile strain at break of each sample increase with the increase of the volume fraction of the filler. From the measured stress-strain data, the first and the second term of the Mooney-Rivlin equation were calculated. The obtained constants were applied to recalculate the stress-strain curves. It was found that the Mooney-Rivlin equation corresponds well with the stress-strain behavior of the prepared specimens.     

Biodegradable polymer/clay systems for highly controlled release of NPK fertilizer

The aim of this work was to obtain biodegradable polymeric systems based on poly(hydroxybutyrate) (PHB) for use in the controlled release of agrochemicals and to analyze the relationship between the properties of polymers and the rates of release of active compounds. Two types of systems were obtained: one using nitrogen, phosphorous, and potassium (NPK) fertilizer directly mixed within the polymer matrix and another with the fertilizer previously incorporated in bentonite (Bent) and mixed with the polymer. The systems were obtained by melt processing and then evaluated by their properties. The release of the active compounds was analyzed by conductometric analysis using an aqueous solution as release medium for 240 hours. The obtained results were correlated with the biodegradation process of PHB. All of the systems presented a significant reduction in the active compounds released to the environment as compared with the direct application of NPK. The PHB/NPK systems showed a release of up to 37% of the compounds, while the PHB/m‐Bent showed greater control, with a release between 4% and 11% after 240 hours. In addition, the properties of the polymer systems presented a direct relationship with the rate of active compounds released. The type of production process, properties, and biodegradability indicate interesting potential of these systems for application in the controlled release of active compounds.     

Crystallization behavior, thermal property and biodegradation of poly(3-hydroxybutyrate)/poly(ethylene glycol) grafting copolymer

The poly(3-hydroxybutyrate)(PHB)/poly(ethylene glycol)(PEG) grafting copolymer was successfully prepared by PHB and acrylate groups ended PEGM using AIBN as initiator. The crystallization behavior, thermal stability and environmental biodegradability of PHB/PEG grafting copolymers were investigated with differential scanning calorimetry (DSC), Thermogravimetric analysis (TGA), wide angle X-ray diffraction (WAXD), scanning electron microscopy (SEM), and Biodegradation test in vitro. In the results, all the grafting copolymers were found to show the X-ray diffraction arising from the PHB crystal lattice, while none of the PEG crystallized peaks could be found even though the graft percent reached 20%. This result indicated that PEG molecules were randomly grafted onto PHB chain. The thermal properties measured by DSC showed that the melting temperature(T_m) and glass transition temperature (T_g) were both shifted to lower temperature with the graft percent increasing, and this broadened the narrow processability window of PHB. According to TGA results, the thermal stability of the grafting copolymers is not changed compared to pure PHB. From the biodegradation test, it could be concluded that degradation occurred gradually from the surface to the inside and that the degradation rate could be adjusted by the PEG grafting ratio. In another words, the biodegradation profiles of PHB/PEG grafting copolymer can be controlled. These properties make PHB/PEG grafting copolymer have promising potential applications especially in agriculture fields.     

PET/R‐PP/PC blends by two‐stage reactive extrusion: effect of polypropylene reactively functionalized with an oxazoline group on morphology and mechanical properties

A series of PET/R‐PP/PC blends was studied in a chemical modification involving reactive extrusion with a ricinyl‐2‐oxazoline maleinate. The interfacial reaction between blend components were studied by the differential scanning calorimetry (DSC) and the scanning electron microscopy (SEM). The static tensile and flexural properties, and impact resistance response of the blends were tested. The phase morphology of the blends was of interpenetrating network (IPN) type according to SEM results. The blends offer excellent mechanical properties and improved impact strength as an effect of chemical reactions on reactive extrusion, even if PET waste and low PC contents (below 20%) have been used.