Effect of montmorillonite and chain extender on rheological,morphological and biodegradation behavior of PLA/PBAT blends

The effect of montmorillonite clay (MMT) and/or chain extender (CE) on rheological, morphological and biodegradation properties of PLA/PBAT blend was investigated. The biodegradation behavior was evaluated by CO₂ evolution in soil burial. CE incorporation resulted in an increase in the complex viscosity of PLA/PBAT blends, an increase in PLA crystallinity and a decrease in the dispersed phase diameter. MMT incorporation resulted in an increase in the complex viscosity, more pronounced shear-thinning behavior and a decrease in the dispersed phase diameter. CE incorporation resulted in a slight effect in the rheological properties of PLA/PBAT blend in the presence of MMT. Unfilled PLA/PBAT blend presented the highest amount of evolved CO₂, and the micrographs indicated that degradation tends to occur on the surface. MMT delayed biodegradation of PLA/PBAT blends even although their surfaces presented some cracks and holes in a few localized regions. PLA/PBAT + CE blend presented the lowest amount of evolved CO₂.     

Thermal degradation of poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) and their blends upon melt processing

Poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) are biodegradable aliphatic polyesters, which being semicrystalline and thermoplastic can be processed by conventional methods. Their blends give interesting materials for industrial packaging applications, due to their increased ductility as PBAT content increases. However, like many aliphatic polyesters, the PLA matrix degrades upon melt processing thus affecting the thermo-mechanical features of the blended material. In this work, we studied the effect of processing at high temperature on the molecular weight distribution, morphology, and thermo-mechanical properties of both homopolymers, as well as the PLA/PBAT 75/25 blend. Notably, different processing conditions were adopted in terms of temperature (range 150-200 °C) and other relevant processing parameters (moisture removal and nitrogen atmosphere). Analysis of PLA/PBAT blends indicated that intermolecular chain reactions took place under strong degradative conditions of PLA, yielding PLA/PBAT mixed chains (copolymers). Increasing amounts of copolymers resulted in improved phase dispersion and increased ductility, as SEM and mechanical tests indicated. Conversely, reduced PLA degradation with less copolymer formation, afforded higher modulus materials, owing to poorer dispersion of the soft phase (PBAT) into the PLA matrix.     

Morphology and properties of biodegradable poly (lactic acid)/poly (butylene adipate-co-terephthalate) blends with different viscosity ratio

Phase morphology exerts a tremendous influence on the properties of polymer blends. The development of the blend morphology depends not only on the intrinsic structure of the component polymers but also on extrinsic factors such as viscosity ratio, shearing force and temperature in the melt processing. In this study, various poly (butylene adipate-co-terephthalate) (PBAT) materials with different melt viscosity were prepared, and then poly (lactic acid) (PLA)/PBAT blends with different viscosity ratio were prepared in a counter-rotating twin-screw extruder under constant processing conditions. The influence of viscosity ratio on the morphology, mechanical, thermal and rheological properties of PLA/PBAT (70/30 w/w) blends was investigated. The experimental results showed that the morphology and properties of PLA/PBAT blends strongly depended on the viscosity ratio. Finer size PBAT phase were observed for viscosity ratio less than 1 (λ < 1) compared to samples with λ > 1. It was found that the interfacial tensions of PLA and PBAT were significantly different when the viscosity ratio was changed, the lowest interfacial tensions (0.12 mN/m) was obtained when the viscosity was 0.77. Additionally, the maximal tensile strength in PLA/PBAT blends were obtained when the viscosity ratio was 0.44, while the maximal impact properties were obtained when the viscosity ratio was 1.95.     

Melt processing of maleic anhydride grafted poly(lactic acid) and its compatibilizing effect on poly(lactic acid)/poly(butylene adipate-<Emphasis Type="Italic">co</Emphasis>-terephthalate) blend and their composite

Poly(lactic acid) (PLA)/poly(butylene adipate-co-terephthalate) (PBAT) blends were prepared using melt processing. The effects of maleic anhydride grafted PLA (PLA-g-MA) and calcium carbonate (CaCO₃) content on mechanical, thermal, and morphological properties of the blends were investigated. PLA-g-MA was synthesized by varying monomer and initiator contents using a reactive melt-grafting process. Tensile properties of PLA/PBAT blend were enhanced with adding 2 phr of PLA-g-MA. SEM micrographs exhibited the improvement of interfacial adhesion between PLA and PBAT in the compatibilized blend. Moreover, thermal stability of the blends improved with presence of PLA-g-MA. With increasing CaCO₃ content, Young’s modulus of the composites increased.     

Chemical modification of poly(lactic acid) and its use as matrix in poly(lactic acid) poly(butylene adipate-co-terephthalate) blends

Poly(lactic acid), PLA, was chemically modified with maleic anhydride (MA) by reactive extrusion. The effect of this modification on molar mass (MM) and acidity was assessed by means of size-exclusion chromatography (SEC) and titration, respectively. PLA MM decreased in the presence of MA solely and of MA and peroxide. Reduction in MM was monitored by the increase in acidity. PLA blends containing poly(butylene adipate-co-terephthalate) (PBAT) were prepared through different mixing protocols, PLA/PBAT, PLA-g-MA/PBAT and PLA/PBAT/MA/peroxide (PLA/PBAT in situ). SEC results and rheological properties revealed reduction in MM and viscosity of the modified blends. PLA/PBAT presented increase in MM and bimodal MM distribution. The calculated interfacial tension was significantly lower for the modified blends, despite the lower average particle area of PLA/PBAT. Surprisingly, the modified blends presented higher yield strength than that predicted by the rule of mixtures, which might indicate interfacial reactions.     

脂肪族聚碳酸酯(PPC)与聚乳酸(PLA)共混型生物降解材料的热学性能、力学性能和生物降解性研究

通过溶液浇铸法制备了脂肪族聚碳酸酯与聚乳酸的共混物(PPC/PLA).采用示差热分析(DSC)和热重分析(TG)研究了材料的热性能.采用拉伸力学试验研究了共混物的力学性能.通过土壤悬浊拟环境培养降解实验法和扫描电子显微镜分析(SEM)对共混材料的生物降解性能进行了研究.实验结果表明,随着PPC含量的增加,共混物的拉伸强度和杨氏模量降低,而生物降解速率却显著提高.但是,在一定的降解时间内,某些比例共混物的降解速率比100%PPC还要快.综合分析表明,PPC/PLA是力学性能和降解性能可以互补的共混体系.     

Microcellular foaming of polylactide and poly(butylene adipate‐co‐terphathalate) blends and their CaCO3 reinforced nanocomposites using supercritical carbon dioxide

Foamed polylactide (PLA), PLA–PBAT (poly (butylene adipate‐co‐terphathalate)) blend and their composites with CaCO₃ were prepared in a batch process using supercritical carbon dioxide (CO₂) at 12 MPa and 45°C. The solubility of CO₂ and its diffusion patterns in different PLA samples was investigated. PLA systems had a relatively high CO₂ solubility related to the carboxyl groups. CO₂ desorption behaviors in PLA systems first followed the Fickian diffusion mechanism in short time and then decreased slowly to a plateau. The addition of both PBAT and CaCO₃ into PLA impeded the desorption of CO₂. In the presence of second phase PBAT, nanoparticles CaCO₃ and dissolved CO₂, the PLA crystallization behavior investigated by DSC technique was greatly changed. As the desorption time increased, the gas induced crystallinity slightly decreased in consequence of less CO₂ content in each system and thus less plasticization effect. The cell morphology of foamed PLA and PLA composites showed interesting microstructure patterns. The prepared pure PLA foam exhibits a typical bimodal structure because of the foaming in both the amorphous and crystalline zones. With PBAT and CaCO₃ into PLA, the composite foam presented significant increase in cell uniformity and cell density. With less CO₂ content in each PLA sample, the cell structure showed interesting variation. Pure PLA foam presented transition from bimodal structure to more uniform cell structure with decreased cell density. In contract, PLA–PBAT foam show unfoamed regions because of none CO₂ left in the separated PBAT phase. Copyright © 2016 John Wiley & Sons, Ltd.     

Preparation of PLA-based nanocomposites modified by nano-attapulgite with good toughness-strength balance

Polylactic acid (PLA) was modified by poly (butylene adipate-co-terephthalate) (PBAT) and nano-attapulgite (AT) using the melt blending technique. Ethylene-butyl acrylate-glycidyl methacrylate (E-BA-GMA) was used as a compatibilizer which can bond the AT nanoparticles with PLA/PBAT matrix by interaction between the epoxy and hydroxyl groups. The effects of the AT content on the mechanical properties, thermal properties, crystallinity and morphology of PLA/PBAT/ATT nanocomposites were investigated. The results showed that the tensile strength, elongation at break and impact strength of PLA/PBAT could be simultaneously increased by incorporating AT nanoparticles. PLA/PBAT/AT nanocomposites possessed higher thermal stability than pure PLA/PBAT. In the ternary composite system of PLA/PBAT/AT, AT acted as a heterogeneous nucleating agent and was able to increase the crystallization temperature. When the AT content was low (≤2.5 wt%), AT nanoparticles could uniformly disperse in the PLA/PBAT matrix. In general, AT was an effective filler to reinforce and toughen PLA/PBAT blend simultaneously, and the PLA/PBAT/AT nanocomposite with 2.5 wt% AT exhibited a good combination of strength and toughness.     

Effect of different starch contents on physical,morphological, mechanical,barrier, and biodegradation properties of tapioca starch and poly(butylene adipate-co-terephthalate) blend film

Study on degradation behaviors of biodegradable poly(butylene adipate-co-terephthalate) (PBAT) blended with different compositions of thermoplastic starch (TPS) under soil burial and natural weathering environments is vital in order to predict the product service-life and planning for in situ biodegradation after product disposal. In this article, different compositions of TPS (0%, 20%, 40%, 50%, and 60%) were compounded with PBAT using single screw extruder. The samples were characterized for their tensile properties, fractured surface morphology, water barrier and surface hydrophorbicity properties in order to investigate the effect of starch fractions in PBAT blends. The degradation behavior under natural weathering and soil burial conditions was also determined during the 9 months duration by observing the change of physical appearance, weight loss, surface morphology, chemical structural, and tensile properties. The findings showed that the addition of TPS (20%, 40%, 50%, and 60%) had led to a reduction in tensile strength (41.47%, 60.53%, 63.43%, and 68.53%), and reduction in elongation at break (42.92%, 92.1%, 92.23%, and 93.22%, respectively) and water barrier properties. The findings also showed that there were distinct degradation behavior under both conditions. Upon exposure to natural weathering, photodegradation and Norrish type I & II occurred whereas under the soil burial condition, hydrolytic, and enzymatic degradation take places. Sample with the highest starch contents underwent the highest weight loss and reduction in tensile properties under both environments. The findings in this study are useful in order to investigate the feasibility of PBAT/Tapioca starch blends for biodegradable plastic film for various industrial applications especially in packaging and agricultural mulch.     

Properties stability and biodegradation behaviors of soy protein isolate/poly (vinyl alcohol) blend films

The objective of this work was to investigate the color, transparency, water sensitivity and mechanical properties stability in air under photo-oxidative degradation influencing consumer acceptance and biodegradation behaviors in soil of soy protein isolate (SPI)/poly (vinyl alcohol) (PVA) blend packaging films during 30 days. The results showed that PVA could dilute the yellow color and make the SPI-based films less darkness in application and the transparency of SPI/PVA films at various stages of degradation was improved. The addition of PVA decreased the ability of SPI protein molecules to absorb water and enhanced the mechanical properties of blend films comparing to pure SPI film in 30 days. Aerobic biodegradation of films in soil proved that the PVA compound interacting with protein imposed negative effects on biodegradation of blend films prolonging their decomposing time. The SPI/PVA blend films decomposed into small fragments of less complex molecules along with surface completely digested after 30 days.     

The morphological,mechanical, rheological,and thermal properties of PLA/PBAT blown films with chain extender

Biodegradable poly(lactic acid) (PLA)/poly(butylene adipate‐co‐terephthalate) (PBAT) blends and films were prepared using melt blending and blowing films technique in the presence of chain extender‐Joncryl ADR 4370F. The ADR contains epoxy functional groups and used as a compatibilizer. The morphological, mechanical, rheological, thermal, and crystalline properties of the PLA/PBAT/ADR blown films were studied. Scanning electron microscopy micrographs of the films revealed more ductile deformation with increasing PBAT content. The addition of PBAT enhanced the toughness of the PLA film. Tensile tests indicated that the elongation at break increased from 20.5% to 334.6% in the machine direction and from 7.1% to 715.9% in the transverse direction. The Young modulus increased from 2690.5 to 395.6 MPa in the machine direction and from 2623.5 to 154.0 MPa in the transverse direction. The sealing strength of 40/60/0.15 PLA/PBAT/ADR film was the highest among all the samples up to 9.4 N 15 mm⁻¹. These findings gave important implications for designing and manufacturing polymer packaging materials.     

Improvement of compatibility,mechanical, thermal and dielectric properties of poly(lactic acid) and poly(butylene adipate-co-terephthalate) blends and their composites with porous clay heterostructures from mixed surfactant systems

In this study, nanocomposite poly(lactic acid) and poly(butylene adipate-co-terephthalate) (PLA/PBAT) blends were prepared through polymer blending in the presence of multi-functional epoxy as a compatibilizer that could react with epoxy group and terminated end group of two phases to increase interfacial adhesion between PLA and PBAT and improve the toughness of PLA. The effects of porous clay heterostructure from mixed CTAB:CTAC surfactant in the mole ratio of 1:2 (B1C2-PCH) were also investigated. The elongation at break of the blends reached 38%, which was eight times that of neat PLA. The cryo-fractured surface demonstrated the interfacial adhesion caused by the interaction of the epoxy group of the reactive compatibilizer with the terminal carboxyl and hydroxyl groups of PLA and PBAT. Moreover, PBAT reduced the crystallization rate and percent crystallinity of the PLA matrix and further decreased when compatibilizer was used. Alternatively, B1C2-PCH accelerated the heterogeneous nucleation and crystallization of the nanocomposite films. After adding small amount of B1C2-PCH, the nanocomposite films demonstrated excellent dielectric properties. Therefore, the improvement of PLA/PBAT nanocomposite blends are capable to be further developed as polymeric capacitor films.     

Mechanical,thermal and rheological properties and morphology of poly (lactic acid)/poly (propylene carbonate) blends prepared by vane extruder

In this study, the poly (lactic acid) (PLA) and poly (propylene carbonate) (PPC) blends with different compositions were prepared by a novel vane extruder based on elongation rheology. The mechanical properties, morphologies, crystallization behavior, thermal stability, and rheological properties of the blends were investigated. Mechanical test showed that PLA could be toughened by PPC to some extent, and the impact strength of the PLA was maximized when PPC content was about 30%. Differential scanning calorimetry analysis revealed that PPC had little effect on the melting process, the crystallization behavior of PLA component in the blend was improved, and the cold crystallizability of PLA decreased with the increase of PPC content when the PPC content was less than 50%. Thermogravimetry analysis showed that the thermal stability of the blends was improved by compounding with PLA. Scanning electron microscope showed that the dispersion of PLA droplets in PPC matrix was better than that of PPC droplets in PLA matrix. Rheological test showed that the melt viscosity of the pure PLA and the blend with 10% PPC was insensitive to shear rate, and the blends melt appeared shear thinning phenomenon with the increase of PPC content. It also showed that the blends microstructure changed with the addition of PPC and the blends with PPC content in a certain range had similar stress relaxation mechanism. Copyright © 2016 John Wiley & Sons, Ltd.     

Preparation and properties of the biodegradable graded blend of poly(L‐lactic acid) and poly(ethylene oxide)

We prepared biodegradable poly(ethylene oxide) (PEO)/poly(L ‐lactic acid) (PLLA) graded blends by the dissolution–diffusion process, and discussed the biodegradability and tensile strength of the graded blends by comparing isotropic blend and PLLA only. All the graded blends were degraded more largely than the PLLA only and isotropic blend (PEO: 37.5 wt %), which had the same content as the total content of those graded blends. The graded blend having most excellent wide compositional gradient was degraded most largely with the enzyme. Thus, graded structure of the blends promoted their biodegradabilities large. It was considered that the dissolution of PEO with water increased the surface area attacked by the enzyme, while PEO caught PLLA oligomers to promote the biodegradation of PLLA. Then, the biodegradabilities of the graded blends were suppressed by the increasing crystallinity of PLLA. Furthermore, the strengths of all the graded blends were larger than those of the isotropic blend. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2972–2981, 2007     

Morphology and mechanical properties of poly(vinyl alcohol) and starch blends prepared by gelation/crystallization from solutions

 In an attempt to produce biodegradation materials, poly(vinyl alcohol) (PVA)–starch (ST) blends were prepared by gelation/crystallization from semidilute solutions in dimethyl sulfoxide (Me₂SO) and water mixtures and elongated up to 8 times. The content of mixed solvent represented as Me₂SO/H₂O (volume percent) was set to be 60/40 assuring the greatest drawability of PVA homopolymer films. The PVA/ST compositions chosen were 1/1, 1/3, and 1/5. The elongation up to 8 times could be done for the 1/1 blend but any elongation was impossible for blends whose ST content was beyond 50%. When the blends were immersed in water at 20 or 83 °C, the solubility became considerable for an undrawn blend with 1/5 composition and a drawn 1/1 blend with λ=8. To avoid this phenomenon, cross-linking of PVA chains was carried out by formalization under formaldehyde vapor. Significant improvement could be established by the cross-linking of PVA chains. For the 1/1 blend, the amount of ST dissolved in water at 23 °C was less than 3% for the undrawn state and 25% for the drawn film. The decrease in the ST content was enough for use as biodegradation materials. Namely, the water content relating to the biodegradation in soil is obviously different from such a serious experimental condition that a piece of blend film was immersed in a water bath. At temperatures above 0 °C, the storage modulus of the formalization blends became slightly higher than those of the nonformalization blends. The Young's modulus of the drawn films with a draw ratio of 8 times was 2 GPa at 20 °C. Received: 23 June 2000 Accepted: 30 October 2000     

Biodegradation of plasticized poly(vinyl chloride) containing cellulose

The plasticized poly(vinyl chloride) (PVC‐P) and its blend with cellulose (PVC‐P/cell) were prepared by means of extrusion. The samples were then biodegraded in forest soil as well as in soil enriched with cellulolytic microorganisms. Moreover, the samples were vaccinated with chosen species of fungi whose direct effect on polymer was then observed. The course of biodegradation was monitored in terms of, and by means of the following: weight loss, carbon dioxide evolved, attenuated total reflectance infrared (FTIR‐ATR) spectroscopy, gel permeation chromatography (GPC), as well as visual and microscopic observation (OM, SEM). The mechanical properties of samples were studied using the standard tensile tests. It was found that biodegradation in soil occurs in PVC‐P and this process is accelerated in the composition of PVC‐P with cellulose. The biodecomposition yield of PVC‐P/cellulose blends (calculated as relative percentage weight loss) is several dozen times higher than that of PVC‐P. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 903–919, 2007     

Evaluation and comparison of mid-infrared,Raman and near-infrared spectroscopies for characterization and determination of the compositions in fully biodegradable poly(lactic acid)/poly(propylene carbonate)/poly(butylene adipate-co-terephthalate) blends combined with chemometrics

In this work, mid-infrared (MIR), Raman and near-infrared (NIR) spectroscopies were evaluated and compared for characterization and determination of the compositions in poly(lactic acid)/poly(propylene carbonate)/poly(butylene adipate-co-terephthalate) (PLA/PPC/PBAT) blends via chemometrics. Qualitative analysis of MIR, Raman, and NIR spectra of the three compositions was performed. Partial least squares (PLS) models were developed based on each spectroscopy for quantitative determination of the concentrations. The data suggested that MIR and Raman have an advantage over NIR in terms of qualitative recognition of the three compositions. The data also showed that Raman and NIR succeeded in determining the concentrations, while the concentration determined via MIR was inaccurate. Hence, Raman is the optimal analytical tool for qualitative characterization and quantitative determination of the compositions in fully biodegradable PLA/PPC/PBAT blends. The characteristic bands in the Raman spectra clearly identify PLA, PPC, and PBAT to be 392 cm^?1 (δ CCO), 948 cm^?1 (ν C?O?C) and 1600 cm^?1 (ν C ? C in benzene ring), respectively. The optimal calibration models based on Raman for PLA, PPC, and PBAT exhibited root mean square error of prediction (RMSEP) values of 3.140%, 3.576%, and 2.538%, respectively.     

Influence of carbon black on the properties of plasticized poly(lactic acid) composites

Using acetyl tributyl citrate (ATBC) and poly(1,3-butylene adipate) (PBA) as the plasticizer of poly(lactic acid) (PLA) and carbon black (CB) as reinforced filler, high performance composites were prepared in melting blend. Fourier transform infrared spectroscopy revealed that the interaction existed between PLA and CB, and plasticizer could improve this interaction. The rheology showed that plasticizer could obviously improve the fluidity of the composites, but just the reverse for CB. Scanning electron microscopy revealed that the addition of plasticizer facilitated the dispersion of the CB in PLA. With the increasing of CB content, the enforcement effect, storage modulus and glass transition temperature increased. The elongation at break of PLA/PBA (30 wt%) could be above 600%, which was higher than the same weight ATBC plasticized PLA. Moreover, CB could restrain the thermally induced migration of plasticizer in plasticized PLA. Compared with ATBC, PBA was a thermal stable plasticizer for PLA.     

醋酸淀粉/聚乳酸的制备及性能的影响研究

采用自设计的双螺杆结构挤出制备聚乳酸(PLA)/醋酸淀粉(AS)的全生物降解材料,考察材料的AS的含量和取代度对复合材料动态流变性能、机械性能的影响。研究结果表明,AS含量明显影响复合材料的力学性能、复合黏度和储能模量:当AS含量从45%增加到70%,材料的拉伸强度下降,复数黏度和储能模量则提高。随着AS取代度由1.0上升为3.0,复合材料的复数黏度和储能模量下降,拉伸强度由12.0MPa上升为15.5MPa。对复合材料进行电镜扫描分析发现,AS以海岛结构形式分散在PLA的连续相中,取代度2.0的AS与PLA相容性最好,当其质量含量达到70%,材料的拉伸强度仍然不低于10.0MPa,具有较好的机械强度。     

Biodegradation and thermal decomposition of poly(lactic acid)-based materials reinforced by hydrophilic fillers

The effect of hydrophilic fillers (starch and wood-flour) on the degradation and decomposition of poly(lactic acid) (PLA) based materials was investigated. Biodegradation was evaluated by composting under controlled conditions in accordance with AS ISO 14855. Thermal decomposition was studied by thermogravimetry (TGA). Morphological variations during biodegradation were investigated by SEM examination. It was found that biodegradation rates of PLA/starch blends and PLA/wood-flour composites were lower than that of pure cellulose but higher than that of pure PLA. The biodegradation rate was increased from about 60% to 80% when the starch content was increased from 10% to 40% after 80 days. Both starch and wood-flour accelerated thermal decomposition of PLA, and starch exhibited a relatively stronger affect then wood-flour. The decomposition temperature of PLA was decreased about 40 °C when the filler content was increased to 40%. Small polar molecules released during thermal decomposition of starch and wood-flour were attributed to the thermal decomposition behaviours of the PLA based blends and composites and their role is further discussed in this paper.