Synthesis and characterization of the physical, chemical and mechanical properties of isocyanate-crosslinked vanadia aerogels

A strong lightweight material (X-VOx) was formulated by nanocasting a conformal 4 nm thin layer of an isocyanate-derived polymer on the entangled worm-like skeletal framework of typical vanadia aerogels. The mechanical properties were characterized under both quasi-static loading conditions (dynamic mechanical analysis, compression and flexural bending testing) as well as high strain rate loading conditions using a split Hopkinson pressure bar (SHPB). The effects of mass density, moisture concentration and low temperature on the mechanical properties were determined and evaluated. Digital image correlation was used to measure the surface strains through analysis of images acquired by ultra-high speed photography, indicating nearly uniform compression at all stages of deformation during compression. The energy absorption of X-VOx was plotted as a function of the density, strain rate and temperature, and compared with that of plastic foams. X-VOx remains ductile even at ?180 °C, a characteristic not found in most materials. This unusual ductility is derived from interlocking and sintering-like fusion of nanoworms during compression. X-VOx emerges as an ideal material for force protection under impact.     

Influence of strain rate on the compressive yield stress of CMDB propellant at low,intermediate and high strain rates

The mechanical properties of composite modified double base (CMDB) propellant significantly depend on the strain rate. In particular, the yield stress increases dramatically at higher strain rates. To study this behaviour, low, intermediate and high strain rate compression testing (1.7 × 10⁻⁴ to 4 × 10³ s⁻¹) of CMDB propellant at room temperature was conducted by using a universal testing machine, a hydraulic testing machine and a split Hopkinson pressure bar (SHPB) system, respectively. The yield stress was observed to increase bilinearly with the logarithm of strain rate, with a sharp increase in slope at a strain rate of 5 × 10¹ s⁻¹, which was supported by dynamic mechanical analysis (DMA) testing. The Ree-Eyring model, involving two rate-activated processes, was employed to predict the yield behaviour of CMDB propellant over a wide range of strain rates. The predictions are in excellent agreement with the experimental data.     

Tensile properties of semi-crystalline thermoplastic polymers: Effects of temperature and strain rates

This work deals with the study of temperature and time dependency of tensile properties of a PA 12-based polymer. The range of variation of parameters in experiments was linked to in-service conditions of components manufactured with this material (temperature interval from ?25 °C to 50 °C and average strain-rate magnitudes from 0.00028 s^?1 to 9.4 s^?1). For tests with different temperatures and low speed, an electro-mechanical machine, Zwick Z250, equipped with an incremental extensometer was used. To study the effect of strain rate at medium speeds, a servo-hydraulic system, Schenk PC63M, equipped with a strain-gauge extensometer was used, while at high speeds a servo-hydraulic machine, Instron VHS 160/20, equipped with a high-speed camera for strain evaluation by digital image correlation was employed. The changes of the rate of deformation with strain as well as elastic modulus variation with strain were studied. An increase in the elastic modulus and yield strength was observed with a drop in temperature and an increase in the strain-rate, temperature having a stronger influence on the variation of mechanical properties. The collected data was assembled in an elasto-plastic material model for finite-element simulations capable of rendering temperature- and strain-rate-dependency. The model was implemented in the commercial software Abaqus, yielding accurate results for all tests.     

Experimental investigation and modeling of the mechanical behavior of PC/ABS during monotonic and cyclic loading

The purpose of this work is to characterize the mechanical behavior of blends of polycarbonate (PC) and acrylonitrile-butadiene-styrene (ABS) during monotonic and cyclic loading. Compression experiments were performed using a SHIMADZU universal testing machine (10⁻⁴ to 10⁻² s⁻¹) and a split Hopkinson pressure bar (1600–5000 s⁻¹), with, the test temperatures ranging from 293 to 353 K. The influence of the rate and temperature on the deformation of PC/ABS is discussed in detail. Based on the investigation of numerous constitutive models, a phenomenological model called DSGZ was chosen to describe the compression behavior of PC/ABS. This model could not accurately reproduce the deformation of polymers at high strain rates when utilizing the same material coefficients for the low and high strain–rate deformations. In addition, this model was unable to capture the deformation features during unloading and subsequent reloading when adopting the original stress–strain updating algorithm. Hence, some improvements to the model have been implemented to better predict the deformation. Finally, the model predictions are shown to be consistent with the experimental results.     

Temperature and variable strain rate sensitivity in recycled HDPE

The recycling of post-consumer plastics and their utilization as raw materials to develop value-added products has become an important goal worldwide. The present work is concerned with the thermo-mechanical analysis of recycled high-density polyethylene (HDPE) under uniaxial tensile loading. The main focus is to propose a one-dimensional phenomenological model able to describe the influence of temperature and strain rate on the mechanical behavior. Tensile tests were performed over a wide range of temperatures (from 25°C to 100°C). Each experiment was performed under controlled strain rate varying from 7.25 × 10⁻⁵ s⁻¹ to 7.25 × 10⁻³ s⁻¹ in steps. It is shown that only one tensile test performed at three different temperatures is necessary to fully identify experimentally all material parameters that arise in the theory. Thus, with this experimental procedure, the number of tests used to evaluate the mechanical properties of recycled HDPE is significantly reduced. The experiments are compared with the model predictions and show good agreement.     

Characterizing the constitutive response and energy absorption of rigid polymeric foams subjected to intermediate-velocity impact

As an optimum energy-absorbing material system, polymeric foams are needed to dissipate the kinetic energy of an impact, while maintaining the impact force transferred to the protected object at a low level. Therefore, it is crucial to accurately characterize the load bearing and energy dissipation performance of foams at high strain rate loading conditions. There are certain challenges faced in the accurate measurement of the deformation response of foams due to their low mechanical impedance. In the present work, a non-parametric method is successfully implemented to enable the accurate assessment of the compressive constitutive response of rigid polymeric foams subjected to impact loading conditions. The method is based on stereovision high speed photography in conjunction with 3D digital image correlation, and allows for accurate evaluation of inertia stresses developed within the specimen during deformation time. Full-field distributions of stress, strain and strain rate are used to extract the local constitutive response of the material at any given location along the specimen axis. In addition, the effective energy absorbed by the material is calculated. Finally, results obtained from the proposed non-parametric analysis are compared with data obtained from conventional test procedures.     

Mechanical properties of fluorinated ethylene propylene (FEP) foils in use for neutrino detector project

The use of fluorinated ethylene propylene (FEP) foils as engineering materials for aerospace, solar thermal collector and neutrino detector applications has attracted considerable attention in recent decades. Mechanical properties are indispensable for analyzing corresponding structural behavior to meet the demands of safety and serviceability. In this paper, uniaxial tensile tests taking into account loading speeds, uniaxial tensile cyclic tests in terms of stress amplitude and loading cycles and creep tests considering loading stress and time were carried out to characterize mechanical properties. For uniaxial tensile properties, elastic modulus, yield stress, breaking strength and elongation were analyzed in detail. It is found that these mechanical properties except breaking elongation increased with loading speeds and that mechanical properties obtained in transverse direction were more sensitive than those obtained in machine direction. For cyclic properties, elastic modulus and ratcheting strain tended to be stable after certain cycles, demonstrating that cyclic elastic moduli were more suitable for analyzing structural behavior than those obtained in uniaxial tensile experiments. For creep properties, apparent strain at 6 MPa suggested that special attention was necessary for analyzing structural behavior if maximum stress was larger than 6 MPa. In general, this study could provide useful observations and values for understanding mechanical properties of FEP foils.     

High rate test method for fiber-matrix interface characterization

A new test method to directly characterize fiber-matrix interface properties under high rate of loading has been developed. A tensile Hopkinson bar with a modified incident bar is used to load a microdroplet test specimen. Numerical simulations were carried out to design the test specimen geometry and validate data reduction procedures for the dynamic interface experiments. Stress wave propagation in an S-2 Glass/Epoxy microdroplet specimen was studied with different droplet sizes (100 μm–200 μm) and fiber gage lengths (2 mm–6 mm). Simulation results indicate that dynamic equilibrium can be maintained up to a displacement rate of 10 m/s. Dynamic microdroplet experiments were conducted at a displacement rate of 1 m/s on S-2 glass/epoxy interface. Experimental results and post-failure inspection of the fiber matrix interface showed that the new test method is effective in measuring high rate interface properties of composites.     

X-ray CT microtomography and mechanical response of foamed polysiloxane elastomers

3D X-ray computer microtomography (CT) experiments have been performed to assess the microstructure of scaled cellular polysiloxane elastomers and to predict how key morphological features alter as a function of compressive loading. In the work reported here, full scale (nominally 600 μm pore size) and half scale (nominally 300 μm pore size) polydimethylsiloxane foams (M97) were prepared using extractable urea particles, and tested. CT test methodology was developed to image foam microstructure at different levels of compression. 1D magnetic resonance imaging (MRI) experiments have also been performed on full scale foams for baseline characterisation. Material porosity, bulk density and dynamic mechanical analysis (DMA) stress/strain responses as a function of compression were recorded. Our results show that undesirable engineering stress responses are evident when the material microstructure (cell size and shape) is non-uniform and complex. This is particularly evident when non-spherical urea particles are used, leading to undesirable scaled foam microstructures with mechanical responses that do not match that shown by ‘full scale’ versions. Through the use of X-ray CT and MRI, our studies have provided insights into the link between manufacturing, polymer architecture (cell size/shape) and mechanical response of scaled M97 cellular materials. The data collected will support materials FEA (finite element model) code development activities, as well as help identify how the material architecture can be modified to achieve more controlled and uniform mechanical responses.     

Development of porous,antibacterial and biocompatible GO/n-HAp/bacterial cellulose/β-glucan biocomposite scaffold for bone tissue engineering

Due to their potential renewable materials-based tissue engineering scaffolds has gained more attention. Therefore, researchers are looking for new materials to be used as a scaffold. In this study, we have focused on the development of a nanocomposite scaffold for bone tissue engineering (using bacterial cellulose (BC) and β-glucan (β-G)) via free radical polymerization and freeze-drying technique. Hydroxyapatite nanoparticles (n-HAp) and graphene oxide (GO) were added as reinforcement materials. The structural changes, surface morphology, porosity, and mechanical properties were investigated through spectroscopic and analytical techniques like Fourier transformation infrared (FT-IR), scanning electron microscope (SEM), Brunauer–Emmett-Teller (BET), and universal testing machine Instron. The scaffolds showed remarkable stability, aqueous degradation, spongy morphology, porosity, and mechanical properties. Antibacterial activities were performed against gram -ive and gram + ive bacterial strains. The BgC-1.4 scaffold was found more antibacterial compared to BgC-1.3, BgC-1.2, and BgC-1.1. The cell culture and cytotoxicity were evaluated using the MC3T3-E1 cell line. More cell growth was observed onto BgC-1.4 due to its uniform interrelated pores distribution, surface roughness, better mechanical properties, considerable biochemical affinity towards cell adhesion, proliferation, and biocompatibility. These nanocomposite scaffolds can be potential biomaterials for fractured bones in orthopedic tissue engineering.     

Experimental characterization of dynamic behaviour of gelatin-based material using DIC

In this paper, the dynamic response of gelatin-based soft material under impact loading is investigated. The dynamic tests are principally performed by the classical SHPB (Split Hopkinson Pressure Bars) technique. However, due to the very low mechanical impedance of the specimen compared with the Hopkinson bars, the feeble impact forces are measured by highly sensitive piezoelectric polyvinylidene fluoride (PVDF) pressure sensors instead of SHPB measurement system. The PVDF pressure sensors are placed on the interfaces between the specimen and the bars. During the impact test, the non-equilibrium stress state and inhomogeneous strain fields are developed in the specimen; a digital image correlation (DIC) technique is proposed to identify the inhomogeneous displacement fields using high speed photography. A non-parametric approach based on the DIC technique is developed to deduce the transient stress fields in the longitudinal and transverse directions from the displacement fields measured by DIC. The validation of the calculated stress fields is performed by comparing them with the stress measurements from the PVDF pressure sensor at the bottom end of the specimen. Furthermore, stress-strain response is carried out using this approach throughout the specimen. It is clearly shown that the average highest strain rate varies with position in the specimen. This lead to multiple stress-strain relations determined at different strain rates by only one impact test. The significant strain rate sensitivity is observed at the tested rate range from 81/s to 269/s. Under compression loading, the axial stress state is developed as a simple compression only in the central part of the specimen due to the friction at the interfaces between the specimen and the bars. According to the calculated results based on movement of “long waves”, the region of the simple compression stress state in the central part of the specimen is localized. It is observed that the axial stress is much more important than the transverse stress in the central part and this confirms the assumption of uni-axial compression stress state in the specimen.     

Experimental and numerical investigation of yielding phenomena in a shape memory polymer subjected to cyclic tension at various strain rates

This paper presents experimental and numerical results of a polyurethane shape memory polymer (SMP) subjected to cyclic tensile loading. The goal was to investigate the polymer yielding phenomena based on the effects of thermomechanical coupling. Mechanical characteristics were obtained with a testing machine, whereas the SMP temperature accompanying its deformation process was simultaneously measured in a contactless manner with an infrared camera. The SMP glass transition temperature was approximately 45 °C; therefore, when tested at room temperature, the polymer is rigid and behaves as solid material. The stress and related temperature changes at various strain rates showed how the SMP yield limit evolved in subsequent loading-unloading cycles under various strain rates. A two-phase model of the SMP was applied to describe its mechanical response in cyclic tension. The 3D Finite Element model of a tested specimen was used in simulations. Good agreement between the model predictions and experimental results was observed for the first tension cycle.     

Low density polyethylene,expanded polystyrene and expanded polypropylene: Strain rate and size effects on mechanical properties

Polymeric foam materials may be used as energy absorbing materials for protection in impact scenarios, and design with these materials requires the mechanical properties of foams across a range of deformation rates, where high deformation rate testing often requires small samples for testing. Owing to their cellular macrostructure, and the large deformations that occur during loading of foams, the measured stress-strain response of a foam material may be influenced by the sample size. In this study, the mechanical properties of three closed-cell polymeric foams (Low Density Polyethylene, Expanded Polystyrene and Expanded Polypropylene) at two different densities were investigated over a range of deformation rates from 0.01 s⁻¹ to 100 s⁻¹. For each foam material, three different nominal sample sizes (10 mm, 17 mm and 35 mm) were tested. On average, the polymeric foam materials exhibited increasing stress with increasing deformation rate, for a given amount of strain.Density variation was identified at the sample level, with smaller samples often exhibiting lower density. Expanded Polystyrene demonstrated the highest variability in sample density and corresponding variability in mechanical response, qualitatively supported by observed variations in the macrostructure of the foam. Expanded Polypropylene exhibited variability in density with sample size, and observable variability in the material macrostructure; however, the dependence of the measured mechanical properties on sample size was modest. Low Density Polyethylene was found to have a relatively consistent cell size at the macrostructure level, and the material density did not vary significantly with sample size. In a similar manner, the dependence of measured mechanical properties on sample size was modest. The effect of sample size was identified to be material specific, and it is recommended that this be assessed using sample-specific density measurements and considering different sized samples when testing foam materials.     

Mechanical behavior of polyester polymer concrete under low strain rate loading conditions

Polymer concrete (PC) has superior mechanical properties in comparison with cement concrete. In this research, the mechanical behavior of polyester polymer concrete (PPC) and its polyester resin were studied at different loading rates. Special specimens for testing the PPC and the polyester resin under low strain rate loading conditions were fabricated. Experiments were performed under different strain rates, from 0.00033 to 0.15 s⁻¹, and results for the PPC and the polyester resin were compared. Furthermore, the influence of strain rate on the mechanical response of the neat polyester and the PPC was investigated. The results show a maximum 40% increase in tensile strength of the neat polyester, while the elastic modulus does not change significantly. The compressive strength of the PPC increases by 25%. These results show that the mechanical behavior of the polyester resin and its PC is extremely sensitive to the strain rate.     

Morphology and strain rate effects on heat generation during the plastic deformation of polyethylene/carbon black nanocomposites

The phenomenon of internal heat generation during the plastic deformation of polyethylene/carbon black nanocomposites at high strain rates was investigated using a high resolution thermal camera. Material morphology, strain rate and carbon black (CB) content were found to be critical factors that affected heat generation during tensile testing, and consequently changed the mechanical behaviour. Two processing methods (M1 and M2) were used to prepare the materials, with CB contents of 0.5, 1 and 3 wt.%. The results showed a significant increase in internal heat generation after yielding, with temperatures exceeding 70 °C for materials processed using M1 and 55 °C for materials processed using M2. The temperature increase was dependent on the processing method, the CB content and the strain rate. The increase in temperature due to plastic heat generation affected the properties of the material, reducing the plastic hardening and reducing the tensile strength at high strain rates. This is of significance when considering the use of these materials in applications involving high strain rates, such as impact protection.     

Uniaxial tensile tests and dynamic mechanical analysis of satin weave reinforced epoxy shape memory polymer composite

The utilization of epoxy shape memory polymer composite (SMPCs) as engineering materials for deployable structures has attracted considerable attention in recent decades due to high strength and satisfactory stiffness in comparison with shape memory polymers (SMPs). Knowledge of static and dynamic mechanical properties is essential for analyzing structural behavior and recovery properties, especially for new epoxy SMPCs. In this paper, a new weave reinforced epoxy shape memory polymer composite was prepared with satin weave technique and resin transfer molding technique. Uniaxial tensile tests and dynamic mechanical analysis were carried out to obtain basic mechanical properties and glass transition temperatures, respectively.The tensile strength and breaking elongation of warp specimens were comparable with those of weft specimens. The increment of elastic modulus and hysteresis loop areas became smaller with loading cycles, meaning that cyclic tests could obtain approximate stable mechanical properties. For dynamic mechanical properties, glass transition temperature (T_g) obtained from storage modulus curves was lower than that determined from tan delta curves and T_gs in the warp and weft directions were similar (29.4 °C vs 29.7 °C). Moreover, the storage modulus in response to T_g was two orders of magnitude less than that with respect to low temperature, which demonstrated the easy processibility of epoxy SMPCs near glass transition temperature. In general, this study could provide useful observations and basic mechanical properties of new epoxy SMPCs.     

Rate sensitivity and deformation mechanism of semi-crystalline polymers during instrumented indentation

Instrumented indentation tests using both constant loading rate (CLR) and continuous stiffness measurement (CSM) operation modes were performed to investigate the deformation mechanism and their sensitivity to the deformation rate in semi-crystalline polymers through the quantitative analysis of load-depth loading and unloading curves. The strain rate was constant during the CSM tests, while the strain rate decreased with the increasing of loading time in CLR tests. The mechanical response mechanism of the semi-crystalline polymers to these tests was very complicated because of the combined effects of strain-hardening in the crystal phase and strain-softening in the amorphous phase. Results show that the loading index m reflects the strain-hardening or strain-softening response during indentation. When m > 2, the mechanical response was due to the strain-hardening, and when m < 2, the response was due to strain-softening. A method based on the measured contact hardness was proposed to obtain the unloading stiffness, and the other mechanical parameters could then be determined according to the unloading stiffness.     

Refined fixture design for effective essential work of fracture toughness characterization of m-LLDPE thin films

Characterization of Mode-I fracture toughness of ductile polymeric thin films is nontrivial. Proper specimen preparation and experimental procedures are required to ensure in-plane tensile loading. In this study, a custom-built double-edge notched tensile test fixture was employed to characterize the Mode-I essential work of fracture (EWF) toughness of metallocene linear low-density polyethylene (m-LLDPE) films. Effects of specimen geometry, strain rate and film orientation on the specific essential work of fracture, w_e, and the specific non-essential work of fracture, w_p, were investigated. Results indicate both EWF parameters are independent of the crosshead speed, gauge length (distance between upper and lower clamps) and specimen width within the ranges tested. w_e is significantly higher for thinner films and for crack propagation perpendicular to the blown film machine direction (MD). The usefulness of EWF for evaluating m-LLDPE fracture toughness is discussed.     

A new high frequency dynamic mechanical analysis system: An approach to direct high frequency testing of tire tread rubber

Dynamic Mechanical Analysis (DMA) systems are measurement devices for obtaining master curves and complex modules of viscoelastic materials, such as rubbers. The conventional DMAs measurement systems in market have several limitations, which restrict their ability for operating at high frequencies. Thus, Williams, Landel and Ferry (WLF) relation is used to produce master curves and predict the material properties at high frequencies. In conventional DMAs, experiments are done in a range of temperatures, and then a master curve is made for a chosen reference temperature by shifting the measurements data to high frequencies. Therefore, the obtained results, which are not based on direct measurements, can be inaccurate. In order to overcome this problem a new simple shear high-frequency DMA (HFDMA) system is designed and built to directly measure the dynamic mechanical properties of viscoelastic material at high frequencies and the strain levels sufficient for tire manufacturers. The new HFDMA can be used to test any viscoelastic materials which have glass transmission temperature (Tg) lower than room temperature (about 23 °C) such as the Styrene-butadiene rubber (SBR). The SBR is the base material for tire tread. The designing process of this new HFDMA is presented in this paper. The rubber specimen shape is chosen by taking into account the shear elastic wave effect, bending, buckling effect and heat generation in the specimen. The repeatability test is accomplished to ensure that the results obtained from the new HFDMA are repeatable and the repeatability uncertainty is about 0.04%. The new HFDMA is validated by comparing to the direct test results of conventional DMA at 100 Hz. The direct high frequency (5 kHz) complex shear modulus and damping factor are compared with the master curve of the conventional DMA developed by the use of WLF relation for SBR. This comparison revealed that the complex shear modulus and damping factor of the SBR obtained from the HFDMA at 5 kHz and 0.05% strain amplitude are about 7% and 6.5% higher than those obtained from the conventional DMA, respectively.     

Tensile mechanical properties of basalt fiber reinforced polymer composite under varying strain rates and temperatures

High-strength woven fabrics and polymers are ideal materials for use in structural and aerospace systems. It is very important to characterize their mechanical properties under extreme conditions such as varying temperatures, impact and ballistic loadings. In this present work, the effects of strain rate and temperature on the tensile properties of basalt fiber reinforced polymer (BFRP) were investigated. These composites were fabricated using vacuum assisted resin infusion (VARI). Dynamic tensile tests of BFRP coupons were conducted at strain rates ranging from 19 to 133 s⁻¹ using a servo-hydraulic high-rate testing system. Additionally, effect of temperature ranging from −25 to 100 °C was studied at the strain rate of 19 s⁻¹. The failure behaviors of BFRP were recorded by a Phantom v7.3 high speed camera and analyzed using digital image correlation (DIC). The results showed that tensile strength, toughness and maximum strain increased 45.5%, 17.3% and 12.9%, respectively, as strain rate increased from 19 to 133 s⁻¹. Moreover, tensile strength was independent of varying temperature up to 50 °C but decreased at 100 °C, which may be caused by the softening of epoxy matrix and weakening of interfaces between fibers and matrix when the glass transition temperature was exceeded.