Sulfonated Aromatic Polymers and Organically Modified Montmorillonite Nanocomposite Membranes for Fuel Cells Applications

Aromatic polymers, such as sulfonated poly(2,6-dimethyl-1,4-phenylene oxide) (SPPO), sulfonated poly(ether ether ketone) (SPEEK), and sulfonated poly(ether sulfone) (SPES), at the optimum degrees of sulfonation (DS), are suggested and evaluated as alternatives to Nafion for direct methanol fuel cells (DMFCs) applications. To reduce the methanol cross-over, which decreases the efficiency of the cell, organically modified montmorillonite nanoclays (OMMT) were added at 1 wt% to the sulfonated matrices with the optimum DS. The X-ray diffraction (XRD) patterns of nanocomposite membranes proved that the nanoclay layers were exfoliated. The proton conductivity and methanol permeability of the membranes, as well as the ion-exchange capacity (IEC), were measured. The selectivity parameter, ratio of proton conductivity to methanol permeability, was identified at 25°C for the nanocomposite membranes and the results were compared with Nafion117. Finally, the DMFC performance tests were investigated at 70°C and 5 M methanol feed for the manufactured nanocomposite polyelectrolyte membranes (PEMs). The SPEEK-based nanocomposite membrane showed the highest maximum power density in comparison with Nafion 117 and SPES and SPPO nanocomposite membranes. The results indicated that the nanocomposite membranes were promising PEMs for DMFC applications.     

Novel nanocomposite membranes based on polybenzimidazole and Fe<Subscript>2</Subscript>TiO<Subscript>5</Subscript> nanoparticles for proton exchange membrane fuel cells

In this work, Fe₂TiO₅ nanoparticles were used for improving the proton conductivity, and water and acid uptake of polybenzimidazole (PBI)-based proton exchange membranes. The nanocomposite membranes have been prepared using different amounts of Fe₂TiO₅ nanoparticles and dispersed into a PBI membrane with the solution-casting method. The prepared membranes were then physico-chemically and electrochemically characterized for use as electrolytes in high-temperature PEMFCs. The PBI/Fe₂TiO₅ membranes (PFT) showed a higher acid uptake and proton conductivity compared with the pure PBI membranes. The highest acid uptake (156 %) and proton conductivity (78 mS/cm at 180 °C) were observed for the PBI nanocomposite membranes containing 4 wt% of Fe₂TiO₅ nanoparticles (PFT₄). The PFT₄ composite membrane showed 380 mW/cm² power density and 760 mA/cm² current density in 0.5 V at 180 °C at dry condition. The above results indicated that the PFT₄ nanocomposite membranes could be utilized as proton exchange membranes for high-temperature fuel cells.     

Preparation and properties of crosslinked hybrid proton exchange membrane based on sulfonated poly (arylene ether nitrile) with improved selectivity for fuel cell application

Novel sulfonated poly (arylene ether nitrile) with pendant carboxylic group copolymers have been prepared as proton exchange membranes which were applied in direct methanol fuel cells (DMFCs). Compared with others, this work shows two main advantages: the crosslinked method is uncomplicated and the membranes were prepared via the hydroquinonesulfonic acid potassium salt (SHQ) as crosslinker mingled in sulfonated poly (arylene ether nitrile) (SPEN) to avoid the decrease of proton conductivity. The obtained crosslinked membranes exhibited improved dimensional stability; larger tensile strength than that of pure SPEN; and good thermal, mechanical properties. Furthermore, after crosslinking, the membranes had low methanol permeability values (0.78–3.4 × 10^?7 cm² s^?1) and displayed good proton conductivities in the range of 0.0328–0.0385 S·cm^?1 at room temperature. The sample of SPEN-SHQ-5 % showed highest selectivity value of 4.205 × 10⁵ S·s cm^?3, which was 11.9 times higher than that of Nafion 117. All of these results indicated that these membranes would be the potential candidates as proton exchange membranes (PEMs) in DMFCs.     

Acid-base high temperature proton exchange membranes prepared from phosphonic acid functionalized siloxane

One kind of acid-base high temperature proton exchange membranes has been prepared from amino trimethylene phosphonic acid (ATMP), epoxycyclohexyethyltrimethoxysilane (EHTMS), and 3-aminopropyltriethoxysilane (APTES) by sol-gel process. The structural characteristics of these membranes with different amount of APTES were investigated by FT-IR, XRD, and SEM. These membranes showed excellent dimensional stability in water with the contribution of flexible ionic network structure and were thermally stable up to about 200 °C. In addition, the proton conductivity of the membranes increased with increasing temperature over the range of 20 to 140 °C, up to a maximum of 2.63 × 10^?2 S cm^?1 at 140 °C under anhydrous condition. The high proton conductivity was attributed to the formation of hydrogen bond network through the synergistic effect of N and P. The activation energy value of membranes became lower from 0.46 to 0.30 eV because of the acid-base pairs. The variable-temperature FT-IR further proved the formation of hydrogen bond network in the membrane.     

The influence of sulfonated polyethersulfone (SPES) on surface nano-morphology and performance of polyethersulfone (PES) membrane

In this research, firstly sulfonation of polyethersulfone (PES) was carried out and then polyethersulfone (PES)/sulfonated polyethersulfone (SPES) blend membranes were prepared with phase inversion induced by immersion precipitation technique. polyvinylpyrrolidone (PVP, 2 wt% concentration) was added in the casting solution as pore former. SPES was characterized by FT-IR and UV-visible spectra, ion exchange capacity and swelling ratio. The characterization of SPES polymer indicates that the sulfonic acid groups were produced on PES polymer. Also, the prepared PES/SPES blend membranes were characterized by contact angle, AFM, SEM and cross-flow filtration for milk concentration. The contact angle measurements indicate that the hydrophilicity of PES membrane is enhanced by increasing the SPES content in the casting solution. The SEM and AFM images show that the addition of SPES in the casting solution results in a membrane with larger surface pore size and higher sub-layer porosity. The mean pore size of the membrane increased from 98 nm for PES membrane to 240 and 910 nm for 50/50 and 0/100 PES/SPES blend membranes, respectively. The pure water flux and milk water permeation through the prepared membranes are increased by blending PES with SPES. Moreover, the protein rejection of PES/SPES blend membranes was lower than PES membrane.     

Preparation and Characterization of Nafion/Sulfonated SiO2 Molecular Sieve Composite Membranes

A Nafion/sulfonated SiO₂ molecular sieve composite membrane was prepared by solution casting with sulfonated SiO₂ molecular sieve as the modifier. The ATR/FT-IR results showed that sulfonated SiO₂ molecular sieve did not change the structure of the membrane. The SEM and XRD results showed that the molecular sieve was distributed uniformly in the membrane. The proton conductivity, methanol permeability, water content, and swelling degree were measured. Compared with Nafion membrane, the composite membrane had higher water content and proton conductivity and lower methanol permeability. The overall performance was the best when the content of sulfonated SiO₂ molecular sieve was 5 wt%. These results indicated that Nafion/sulfonated SiO₂ molecular sieve composite membranes would be excellent candidate membrane materials for direct methanol fuel cell (DMFC) applications.     

Hybrid Nafion–inorganic oxides membrane doped with heteropolyacids for high temperature operation of proton exchange membrane fuel cell

Performance of the proton exchange membrane fuel cell (PEMFC) with composite Nafion–inorganic additives such as silicon oxide (SiO₂), titanium dioxide (TiO₂), tungsten oxide (WO₃), and SiO₂/phosphotungstic acid (PWA) has been studied for the operation of temperature of above 100 °C. These composite membranes are prepared by the way of blending of the inorganic oxides with Nafion solution by the recasting procedure. The physico-chemical properties studied by means of scanning electron microscopy (SEM) and X-ray diffraction (XRD) techniques have proved the uniform and homogeneous distribution of these oxides and the consequent enhancement of crystalline character of these membranes. The thermogravimetry analysis (TGA) results have indicated that the additives TiO₂ and WO₃ have accelerated decomposition of the membrane at an earlier temperature than that of the Nafion membrane. The modified membranes have shown higher uptake of water relative to that of the unmodified membranes. The proton conductivity of the modified membranes, except that of the Nafion/TiO₂, is found to be close to that of the native Nafion membrane at high temperature and at 100% relative humidity (RH), however, it was much higher at low RH. The performance of these modified membranes in the PEMFC operated at 110 °C and 70% RH is better than that of Nafion membrane and is found in the order of Nafion/SiO₂/PWA > Nafion/SiO₂ > Nafion/WO₃ > Nafion/TiO₂.     

Preparation and Characterization of Poly(Vinyl Alcohol) (PVA)/SiO2, PVA/Sulfosuccinic Acid (SSA) and PVA/SiO2/SSA Membranes: A Comparative Study

Abstract

New organic–inorganic nanocomposites based on PVA, SiO₂ and SSA were prepared in a single step using a solution casting method, with the aim to improve the thermomechanical properties and ionic conductivity of PVA membranes. The structure, morphology, and properties of these membranes were characterized by Raman spectroscopy, small- and wide-angle X-ray scattering (SAXS/WAXS), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), water uptake (Wu) measurements and ionic conductivity measurements. The SAXS/WAXS analysis showed that the silica deposited in the form of small nanoparticles (～ 10?nm) in the PVA composites and it also revealed an appreciable crystallinity of pristine PVA membrane and PVA/SiO₂ membranes (decreasing with increasing silica loading), and an amorphous structure of PVA/SSA and PVA/SSA/SiO₂ membranes with high SSA loadings. The thermal and mechanical stability of the nanocomposite membranes increased with the increasing silica loading, and silica also decreased the water uptake of membranes. As expected, the ionic conductivity increased with increasing content of the SSA crosslinker, which is a donor of the hydrophilic sulfonic groups. Some of the PVA/SSA/SiO₂ membranes had a good balance between stability in aqueous environment (water uptake), thermomechanical stability and ionic conductivity and could be potential candidates for proton exchange membranes (PEM) in fuel cells.     

Preparation and properties of sulfonated polybenzimidazole-polyimide block copolymers as electrolyte membranes

Sulfonated polybenzimidazole-polyimide block copolymers are synthesized through condensation polymerization at high temperature. The length of the polyimide chain is varied to give a series of block copolymers with various block lengths. The as-synthesized block polymers are used to prepare the corresponding membranes through the solvent evaporation method. The structure of the block copolymers is characterized by Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance spectroscopy (NMR). Their mechanical strength, thermal behavior, water uptake, swelling ratio, and proton conductivity, as well as oxidative stability are also investigated. All the block copolymers exhibit good thermal stability, dimensional stability, mechanical strength, and proton conductivity. Compared to the random sulfonated polyimide-containing benzimidazole membranes with the same degree of sulfonation, the membranes prepared from the block copolymers show higher proton conductivities. The proton conductivities of the block copolymer membranes range from 6.2?×?10^?4 to 1.1?×?10^?2?S cm^?1 at 105 °C. The block copolymer membrane doped with phosphoric acid exhibits proton conductivity higher than 0.2 S cm^?1 at 160 °C, indicating its potential applications in proton exchange membrane fuel cells operated under high temperature and low humidity conditions.     

Hybrid inorganic–organic proton conducting membranes for fuel cells and gas sensors

We developed new fast proton conducting membranes based on a hybrid inorganic–organic phosphosilicate polymer synthesized from othophosphoric acid, dichlorodimethylsilane, and tetraethoxysilane. The membranes were amorphous, translucent, and flexible. A high concentration of –OH groups and short distances between them promoted fast proton conductivity in dry atmosphere at increased temperatures. The proton conductivity was measured using the electrochemical impedance spectroscopy. Its value increased with rising temperature following the Arrhenius dependence with the activation energy 20 kJ/mol. In dry conditions at 120 °C, the conductivity was 1.6 S/m. The tests in a H₂/O₂ fuel cell confirmed that the membrane was able to operate at temperatures from 100 to 130 °C using dry input gas streams. The cell performance significantly improved with increasing temperature. The membrane was also tested in a potentiometric gas sensor with the TiH_x reference electrode and the Pt sensing electrode. The sensor exhibited fast, stable, and reproducible response to dry H₂ and O₂ gases at temperatures above 100 °C. We expect the application of our membrane in intermediate temperature fuel cells and gas sensors operating in dry conditions.     

Strong correlation between membrane effective fixed charge and proton conductivity in the sulfonated polysulfone cation-exchange membranes

The effectiveness of fixed charge in sulfonated polysulfone membranes and its correlation with proton conductivity and physicochemical properties have been investigated in this work. The membranes were prepared with various concentrations of sulfonating agent (6% to 10% v/v) and followed by the characterizations that include membrane potential measurements, proton conductivity, and physicochemical properties (contact angle, water uptake, and ion-exchange capacity). Here, the effective fixed-charge concentrations of the membranes were obtained based on the data of membrane potential measurements using the Teorell–Meyer–Siever equation. The analysis results exhibit that a strong correlation between effective charge concentration and proton conductivity, which is expressed by the linear increase of proton conductivity with QX. This correlation is also supported by the membranes physicochemical data, such as water uptake, ionic exchange capacity, surface contact angle against water and functional analysis using FTIR. Finally, it was also developed an ionic conductivity equation that describes the correlation between proton conductivity and QX values.     

A comparative analysis of graphene oxide films as proton conductors

The electrical conductivity of graphene oxide (GO) films in vapors of water and acid solutions is found to be close to the conductivity of a film formed after drying the solution of phenol-2,4-disulfonic acid in polyvinyl alcohol, which is known to be a proton conductor. We found that the conductivity of a GO film in vapors of the H₂O–H₂SO₄ electrolyte possesses a sharp maximum at ~1 % by weight of sulfuric acid. The highest conductivity of GO films can be expected when placing the films over acid vapors where the acid concentration is essentially lower than in the acid solutions at their maximum conductivity. Since the conductivity of the H₂O–H₂SO₄ electrolyte itself has a maximum at ~30 % by weight of sulfuric acid, the use of intermediate concentrations of H₂SO₄ is recommended in practical applications. The GO films permeated with water or acid solution in water are expected to possess the proton-exchange properties similar to those of other proton-exchanging membranes.     

An improved understanding of the dispersion of multi-walled carbon nanotubes in non-aqueous solvents

Regenerable antimicrobial N-halamine/silica hybrid nanoparticles (NPs) containing chlorinated 5,5-dimethylhydantoinyl (Cl-DMH) groups, Cl-DMH/SiO₂ hybrid NPs, have been prepared by a co-condensation reaction between N-(3-triethoxysilylpropyl)-5,5-dimethylhydantoin (TS-DMH) and tetraethoxysilane (TEOS) and then a chlorination reaction in NaClO solution. The as-synthesized Cl-DMH/SiO₂ NPs were characterized by transmission electron microscopy, Scanning electron microscopy, X-ray photoelectron spectra, Specific surface area, Differential scanning calorimetry, and Fourier transform infrared. Experimental results showed that the size of the as-synthesized Cl-DMH/SiO₂ NPs could be well adjusted by changing the mass ratio of TS-DMH/TEOS and the volume ratio of 28 % NH₄OH/H₂O. Antimicrobial tests showed that the as-prepared Cl-DMH/SiO₂ hybrid NPs had excellent antimicrobial activities against both Escherichia coli and Staphylococcus aureus. The minimum inhibitory concentration and minimum bactericidal concentration values of the as-prepared Cl-DMH/SiO₂ hybrid NPs are 15 and 20 μg/mL for S. aureus, 25 and 30 μg/mL for E. coli, respectively. Paper disk diffusion assay showed that smaller-sized Cl-DMH/SiO₂ hybrid NPs have bigger inhibition zone diameters, indicating stronger antimicrobial efficacies. Also, the storage stability and regenerability of Cl-DMH/SiO₂ hybrid NPs were investigated.     

Fabrication and electrochemical property modification of mixed matrix heterogeneous cation exchange membranes filled with Fe<Subscript>3</Subscript>O<Subscript>4</Subscript>/PAA core-shell nanoparticles

In the current research, iron oxide nanoparticles were functionalized by acrylic acid polymerization. The Fe₃O₄/PAA core-shell nanoparticles were utilized for the modification of cation exchange membranes. Ion exchange membranes were prepared by solution casting technique using cation exchange resin powder as functional group agent and tetrahydrofuran as solvent. FTIR analysis proved the formation of PAA on nanoparticles. The SOM images also showed uniform particle distribution for the prepared membrane relatively. The membrane water content was declined from 30 to 17 % by increase of nanoparticle content ratio in membrane matrix. The contact angle measurements showed that membrane surface hydrophilicity was improved by utilizing of nanoparticles in the membrane matrix. The membrane potential, permselectivity, and transport number were improved initially by increase of nanoparticle concentration in the casting solution and then began to decrease by more additive concentration. Membrane ionic flux and permeability were enhanced initially by increase of nanoparticle loading ratio up to 0.5 %wt in membrane matrix and then showed decreasing trend by more increase of nanoparticle concentration from 0.5 to 4 %wt. Membrane areal electrical resistance was decreased sharply by utilization of nanoparticles up to 0.5 %wt in membrane matrix then began to increase by more additive concentration. The prepared membranes exhibited superior selectivity and low ionic flux at neutral condition compared to other acidic and alkaline environments.     

The influence of α-ZrP coat on proton transfer resistance of cation exchange membrane-solution interface

In this work, the effect of surface modification on proton transfer resistance of the membrane and/or membrane surface interface is investigated. Cation exchange membranes, PE01 and Nafion1135, were modified by zirconium phosphate (ZrP) and inorganic-organic composite membranes were prepared. α-ZrP (α-Zr(HPO₄)₂ · H₂O) was deposited on the composite membrane surface as verified by XRD and SEM. Zeta potential of the composite membrane decreases with the increase of immersion time, indicating that the deposition α-ZrP results in a decrease of membrane surface charge density. The proton transfer resistance measured by AC impedance technique in 0.05 mol/L H₂SO₄ solution shows an interesting result: the proton transfer resistance of membrane-solution (Z_e) sharply reduces while proton transfer resistance of membrane (Z_m) increases slightly with the immersion time for both of the membranes. The slight increase of Z_m is due to the deposit of ZrP on membrane surface, and the sharp decrease of Z_e is attributed to the decrease in the static electrical interaction strength between counterions and the charged groups of the membrane, which is caused by interact of α-ZrP with the ion exchange groups resulting in a reduction of membrane surface charge density. The equivalent circuit models for electrode/solution/membrane/solution/electrode system and electrode/solution system were examined. The results observed in this work seem very interesting in the ion transfer study between phase interfaces.     

PVdF-HFP membranes for fuel cell applications: effects of doping agents and coating on the membrane’s properties

Poly(vinylidene fluoride-co-hexafluoropropene)–hexafluoropropylene (PVdF-HFP; M _n, 130,000)-based membranes were prepared by means of phase inversion technique by coagulating with water and MeOH and then doping with H₃PO₄ and H₂SO₄. In order to improve the electrochemical properties of the PVdF-HFP membranes, coagulated membranes were also coated with polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene (PSEBS) and sulfonated with chlorosulfonic acid in the second stage. The effects of the type of coagulant, coagulation time, doping agents, coating, and sulfonation on the membrane properties were investigated. Membranes were thermally stable up to 400 °C. The conductivity values were measured to be between 1.10E???01 and 6.00E???03 mS/cm for uncoated samples. The proton conductivity value of the PSEBS-coated and sulfonated membrane was increased from 6.00E???03 to 92.1 mS/cm. Water uptake values varied from 0 to 38 % for uncoated samples and from 11.5 to 65.2 % for coated samples. Chemical degradation of PVdF-HFP membranes was investigated via Fenton test. All membranes were found to be chemically stable. Morphology of the membranes was examined by scanning electron microscopy. Different membrane morphologies were observed, depending on different membrane preparation procedures.     

Preparation and characterization of zirconium sulfophenyl phosphate-doped sulfonated poly(phthalazinone ether sulfone) composite proton exchange membrane

Polymer composite membranes based on sulfonated poly(phthalazinone ether sulfone) (SPPES) and zirconium sulfophenyl phosphate (ZrSPP) were prepared. Three ZrSPP concentrations were used: 10, 20, and 30 wt%. The membranes were characterized by infrared spectroscopy (IR), X-ray diffraction spectroscopy, thermal gravimetric analysis, and scanning electron microscopy (SEM). The IR results indicated the formation of intense hydrogen bonds between ZrSPP and SPPES molecules. The SEM micrographs showed that ZrSPP well dispersed with SPPES and form a lattice structure. The proton conductivity of the SPPES (degree of sulfonation (DS) 64 %)/ZrSPP (10 wt%) composite membrane reached 0.39 S/cm at 120 °C 100 % relative humidity and that of the 30 wt% of SPPES (DS 16.1 %)/ZrSPP composite membrane reached 0.18 S/cm at 150 °C. The methanol permeabilities of the SPPES/ZrSPP composite membranes were in the range of 2.1?×?10^?8 to 0.13?×?10^?8?cm²/s, much lower than that of Nafion®117 (10^?6?cm²/s). The composite membranes exhibited good thermal stabilities, proton conductivities, and good methanol resistance properties.     

Anhydrous proton-conducting organic–inorganic hybrid membranes synthesized from tetramethoxysilane/methyltrimethoxysilane/diisopropyl phosphite and ionic liquid

Inorganic–organic hybrid membranes were prepared by sol–gel process with tetramethoxysilane/methyltrimethoxysilane/diisopropyl phosphite and 1-butyl-3-methylimidazolium tetrafluoroborate (BMIMBF₄) ionic liquid as precursors. The Fourier transform infrared spectroscopy (FT-IR) and ³¹P, ²⁹Si, ¹H, ¹³C, and ¹⁹F nuclear magnetic resonance measurements have shown good chemical stability and complexation of (POH[(CH₃)₂CHO]₂) with [BMIMBF₄] ionic liquid in the fabricated hybrid membranes. The influence of the textural properties of all the prepared composite membranes could be interpreted from nitrogen adsorption–desorption measurements. The average pore size was increased proportionally with the ionic liquid weight percent ratio in the host phosphosilicate matrix from 2.59 to 11.71 nm, respectively. Thermogravimetric analysis and differential thermal analysis measurements confirmed that the hybrid membranes were thermally stable up to 260 °C. Thermal stability of the hybrid membranes was significantly enhanced by the presence of inorganic SiO₂ framework and high stability of [BF₄] anion. For all the composite membranes, the conductivities were measured within the temperature range (−30 °C) to 150 °C, and a maximum conductivity of 7 × 10⁻³ S/cm at 150 °C was achieved for 40 wt.% ionic liquid-based composite membrane under nonhumidified conditions.     

Composite membranes of sulfonated poly(phthalazinone ether ketone) doped with 12-phosphotungstic acid (H3PW12O40) for proton exchange membranes

Sulfonated poly(phthalazinone ether ketone) (SPPEK) and 12-phosphotungstic acid (PWA) composite membranes were prepared by the casting procedure, using SPPEK solution blended with PWA. The physicochemical properties of these composite membranes were studied by means of field-emission scanning electron microscopy (FSEM), X-ray diffraction (XRD) analysis, thermogravimetry analysis (TGA) and Fourier transform infrared attenuated total reflection (FTIR-ATR) spectroscopy. The PWA particles in composite membranes are stable due to the interaction between SO₃H group of SPPEK and PWA particles. The proton conductivity of the composite membrane containing 10% PWA reaches the maximum of 0.17 S/cm at 80 °C under 100% relative humidity.     

Fabrication of Aquivion-type membranes and optimization of their elastic and transport characteristics

The solution casting technology was applied to manufacture thin polymer films (~?20–30 μm) from the ionomer solution of perfluorinated polymer with short side chains (an analogue of the commercial polymer Aquivion®). The influence of annealing temperature on the mechanical properties (elastic limit), proton conductivity, and heat capacity was investigated. The elastic limit, glass transition temperature, and proton conductivity of the samples were found to reach their maximum values at the annealing temperature 170?±?5 °C. Comparative studies of membrane-electrode assemblies (MEA) using the commercial (Nafion NR212) and solution-casted membranes were carried out. MEA with optimized Aquivion-type membranes showed satisfactory values of fuel crossover and maximum output power. The results of the conducted studies show that the prepared Aquivion-type membranes are very promising for practical application in MEA.