Tuned polymer electrolyte membranes based on aromatic polyethers for fuel cell applications

Poly(arylene ether sulfone)-based ionomers containing sulfofluorenyl groups have been synthesized for applications to polymer electrolyte membrane fuel cells (PEMFCs). In order to achieve high proton conductivity and chemical, mechanical, and dimensional stability, the molecular structure of the ionomers has been optimized. Tough, flexible, and transparent membranes were obtained from a series of modified ionomers containing methyl groups with the ion-exchange capacity (IEC) ranging from 1.32 to 3.26 meq/g. Isopropylidene tetramethylbiphenylene moieties were more effective than the methyl-substituted fluorenyl groups in giving a high-IEC ionomer membrane with substantial stability to hydrolysis and oxidation. Dimensional stability was significantly improved for the methyl-substituted ionomer membranes compared to that of the non-methylated ones. This new ionomer membrane showed comparable proton conductivity to that of the perfluorinated ionomer membrane (Nafion 112) under a wide range of conditions (80-120 degrees C and 20-93% relative humidity (RH)). The highest proton conductivity of 0.3 S/cm was obtained at 80 degrees C and 93% RH. Although there is a decline of proton conductivity with time, after 10 000 h the proton conductivities were still at acceptable levels for fuel cell operation. The membranes retained their strength, flexibility, and high molecular weight after 10 000 h. Microscopic analyses revealed well-connected ionic clusters for the high-IEC membrane. A fuel cell operated using the polyether ionomer membrane showed better performance than that of Nafion at a low humidity of 20% RH and high temperature of 90 degrees C. Unlike the other hydrocarbon ionomers, the present membrane showed a lower resistance than expected from its conductivity, indicating superior water-holding capability at high temperature and low humidity.     

Water-Nafion equilibria. absence of Schroeder's paradox

Water-Nafion phase equilibria and proton conductivities were measured in two ways. First, Nafion was in contact with saturated water vapor. Second, Nafion was in contact with liquid water at the same temperature. At 29 degrees C, for preboiled, vapor-equilibrated Nafion exposed to water with an activity = 1 and air pressures ranging from 0 to 0.96 bar, the water content was lambda = 23 +/- 1 mol H(2)O/mol SO3-. For the preboiled, liquid-equilibrated membrane, lambda = 24 +/- 2. At 100% relative humidity (RH), the water content of preboiled Nafion decreased as the temperature rose from 30 to 80 degrees C but did not recover its initial water content when the temperature returned to 30 degrees C. The water content of predried Nafion at 1 atm and 30 degrees C was lambda = 13.7 +/- 0.2 when vapor-equilibrated and lambda = 13.1 +/- 0.5 when liquid-equilibrated. A Nafion membrane originally boiled in water had much higher liquid- and 100% RH vapor-equilibrated proton conductivities than the same membrane originally dried at 110 degrees C with a RH less than 2%. The liquid-equilibrated and 100% RH vapor-equilibrated membrane conductivities were the same when the membrane had the same thermal history. The conductivity data was fit to a model, and the water content was determined at different temperatures. The predried membrane water content increased with temperature, and the preboiled membrane's water content changed slightly with temperature. Both water sorption and proton-conductivity data do not exhibit Schroeder's paradox. These studies and previous results suggest that Schroeder's paradox is resolved when attention is given to the thermal history of the absorbing polymer.     

Relationships of Acid and water content to proton transport in statistically sulfonated proton exchange membranes: variation of water content via control of relative humidity

An in-depth analysis for proton exchange membranes to examine the effects of acid concentration and effective proton mobility upon proton conductivity as well as their relationship to water content was carried out on two main-chain, statistically sulfonated polymers at 25 degrees C. These polymer systems consisted of poly(ethylenetetrafluoroethylene-graft-polystyrenesulfonic acid) (1) and sulfonated trifluorostyrene (BAM) membrane (2). Nafion (3) was used for comparison. Water content (as represented by Xv, the water volume fraction, where Xv = volume of water in hydrated PEM / volume of hydrated PEM), for each sample was varied by adjusting the relative humidity (RH) of the membrane environment from 50% to 98%. It was found that, at low RH (RH < 70%), the major factor determining proton conductivity is proton mobility. In order to remove the differences in acid strength for the membranes, proton mobility values at infinite dilution (Xv = 1.0) and 25 degrees C were calculated and found to be 2.6 +/- 0.2 x 10-3 (average of 1a-c), 1.6 +/- 0.3 x 10-3 (average of 2a-e), and 2.32 +/- 0.01 x 10-3 cm2 s-1 V-1 (3). These were then compared to the theoretical value for the mobility of a free proton at infinite dilution and to previously reported data. Possible differences in tortuosity and the juxtaposition of acid groups are proposed in order to account for the significant deviations of all samples from the theoretical value.     

Phosphotungstic acid functionalized silica nanocomposites with tunable bicontinuous mesoporous structure and superior proton conductivity and stability for fuel cells

A novel proton exchange membrane using phosphotungstic acid (HPW) as proton carrier and cubic bicontinuous Ia3d mesoporous silica (meso-silica) as framework material is successfully developed as proton exchange membranes for fuel cells. Meso-silica is functionalized by 80wt% HPW using a vacuum impregnation method. The HPW-functionalized meso-silica (HPW-meso-silica) nanocomposites are characterized by transmission electron microscopy (TEM), small angle X-ray scattering (SAXS), N(2) adsorption/desorption isotherms, thermogravimetric analysis (TGA), water uptake and four-probe conductivity. The results show that the mesoporous structure of silica hosts can be altered by the hydrothermal temperature. Conductivity measurements indicate that meso-silica host with pore diameter of 5.0 nm has the highest proton conductivity of 0.11 S cm(-1) at 80 °C and 100% relative humidity (RH) with an activation energy of ～14 kJ mol(-1) and better stability as compared to that with large mesopores. The proton conductivity and performance of HPW-meso-silica nanocomposites also increase with the RH, but it is far less sensitive to RH changes as compared to conventional perfluorosulfonic acid (PFSA) polymers such as Nafion. The maximum power density of the cell with HPW-meso-silcia nanocomposite membranes is 221 mW cm(-2) at 80 °C and 100% RH and decreases to 171 mW cm(-2) when RH is reduced to 20%, a 20% decrease in power output. In the case of a cell with Nafion 115 membranes, the decrease in power density is 95% under identical test conditions. The results demonstrate that the HPW-meso-silica nanocomposite has an exceptionally high water retention capability and is a promising proton exchange membrane material for fuel cells operating at reduced humidity and elevated temperatures.     

Synthesis and properties of polyimide ionomers containing sulfoalkoxy and fluorenyl groups

A series of sulfopropylated and sulfobutylated polyimide copolymers containing fluorenyl groups, SPI‐4, were synthesized to investigate the effect of alkyl side chains on the properties (stability, mechanical strength, water uptake, and proton conductivity) of the polymimide electrolyte membranes. SPI‐4 showed much better hydrolytic stability (in 10% MeOH aq at 100 °C) than the main chain sulfonated polyimide, SPI‐1. Tough, flexible, and ductile membranes were obtained from these copolymers. At high relative humidity all the SPI‐4 membranes showed high mechanical properties (>34 MPa of the maximum stress) and proton conductivity (>0.1 Scm^?1). These properties are comparable to or even better than those of the perfluorosulfonic acid ionomer (Nafion 112). The new polyimide ionomers have proved to be a possible candidate as polymer electrolyte membrane for PEFCs and DMFCs. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4439–4445, 2005     

磺化聚芳醚砜/磺化聚酰亚胺复合质子交换膜的制备与性能研究

利用溶液浇铸法制备了一系列双磺化型磺化聚芳醚砜/磺化聚酰亚胺(SPAES/SPI)复合质子交换膜.扫描电子显微镜(SEM)结果显示复合膜不存在明显的相分离,表明二者具有很好的相容性.由于SPI的引入,复合膜在甲醇中稳定性较纯SPAES具有大幅的提高,比Nafion112低得多的甲醇吸收率表明了这些复合膜具有比后者更低的甲醇透过率.复合膜显示了与单组分膜相类似的高温分解稳定性,磺酸基团的分解温度达到了290℃以上.复合膜显示出远高于纯SPAES膜的尺寸稳定性能,在130℃高温中200h处理后,所有的复合膜均保持了高的机械性能,而此时纯SPAES膜已经溶解于水中.而且由于两种磺化聚合物间的复合,复合膜维持了较高的IEC水平,显示了较高的质子导电率,在80%相对湿度时的质子导电率与Nafion112相近,而在水中的质子导电率均高于Nafion112.     

Highly phosphonated poly(N‐phenylacrylamide) for proton exchange membranes

A novel highly phosphonated poly(N‐phenylacrylamide) ( PDPAA ) with an ion‐exchange capacity (IEC) of 6.72 mequiv/g was synthesized by the radical polymerization of N‐[2,4‐bis(diethoxyphosphinoyl)phenyl]acrylamide ( DEPAA ), followed by the hydrolysis with trimethylsilyl bromide. Then, the crosslinked PDPAA membrane was successfully prepared by the electrophilic substitution reaction between the aromatic rings of PDPAA and the carbocation formed from hexamethoxymethylmelamine (CYMEL) as a crosslinker in the presence of methanesulfonic acid. The crosslinked PDPAA membrane had high oxidative stability against Fenton's reagent at room temperature. The proton conductivity of the crosslinked PDPAA membrane was 8.8 × 10^?2 S/cm at 95% relative humidity (RH) and 80 °C, which was comparable to Nafion 112. Under low RH, the crosslinked PDPAA membrane showed the proton conductivity of 1.9 × 10^?3 and 4.7 × 10^?5 S/cm at 50 and 30% RH, respectively. The proton conductivity of the crosslinked PDPAA membrane lied in the highest class among the reported phosphonated polymers, and, consequently, the very high local concentration of the acids of PDPAA (IEC = 6.72 mequiv/g) achieved high and effective proton conduction under high RH. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Highly durable proton exchange membranes for low temperature fuel cells

A novel method has been proposed to fabricate Nafion/poly(tetrafluoroethylene) (PTFE) composite proton exchange membranes (PEMs) with high durability and high chemical stability. In this method, Nafion ionomers were first converted into the Na(+) form, they were then fixed on PTFE frame micropores, and then the polymer was heat-treated at 270 degrees C. The chemical stability tests of the novel composite PEMs by Fenton's reagent demonstrate the significant improvement in the chemical durability. The Nafion/PTFE composite PEMs also show an excellent physical stability, and its RH-generated stress is 0.6 MPa at 25 RH% and 90 degrees C, substantially smaller than 3.1 MPa for pure Nafion membrane under the same conditions. In an in situ accelerating RH cyclic experiment, the degradation in the open circuit voltage (OCV) of the fuel cell assembled with the novel composite PEMs is 3.3 mV/h, significantly lower than 13.2 mV/h for a fuel cell assembled with the commercial Nafion membrane.     

Highly sulfonated multiblock copoly(ether sulfone)s for fuel cell membranes

Highly sulfonated multiblock copoly(ether sulfone)s applicable to proton electrolyte fuel cells (PEFCs) were synthesized by the coupling reaction of corresponding hydroxyl‐ terminated oligomers in the presence of highly reactive decafluorobiphenyl (DFB) as a chain extender, followed by postsulfonation with concentrated sulfuric acid. Their molecular weights were reasonably high as determined by viscosity measurement (η_inh = 0.72–1.58 dL/g). It was also confirmed that postsulfonation selectively took place in hydrophilic segments to yield highly sulfonated multiblock copolymers (IEC = 1.90–2.75 mequiv/g). The resulting polymers gave transparent, flexible, and tough membranes by solution casting. The 4b membrane, as a representative sample, demonstrated good mechanical strength in the dry state regardless of high IEC value (2.75 mequiv/g). The 4a–c membranes with higher IEC values (IEC = 2.75–2.79 mequiv/g) maintained high water uptake (13.7–17.7 wt %) at 50% RH and it was still high (7.4–8.5 wt %) at 30% RH. Proton conductivity of all membranes at 80 °C and 95% RH was higher than that of Nafion 117. Furthermore, the 4a membrane showed high proton conductivity, comparable with Nafion 117 in the range of 50–95% RH, and maintained high proton conductivity (2.3 × 10^?3 S/cm) even at 30% RH. Finally, the surface morphology of the membrane was investigated by tapping mode atomic force microscopy, which showed well‐connected hydrophilic domains that could work as proton transportation channel. This phase separation and the high water uptake behavior probably contributed to high and effective proton conduction in a wide range of relative humidity. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2757–2764, 2010     

Sulfonated poly(arylene ether sulfone) ionomers containing fluorenyl groups for fuel cell applications

A series of sulfonated poly(arylene ether sulfone)s (SPEs) containing fluorenyl groups as bulky components were synthesized and characterized for fuel cell applications. Introduction of disodium 3,3′-disulfo-4,4′-difluorophenyl sulfone (SFPS) monomer gave ionomers with high acidity and accordingly high proton conductivity as well as high proton diffusion coefficient (D_σ) at low humidity. The membrane of SPE60 (where the number denotes mole percentage of the component containing sulfonic acid groups; IEC (ion exchange capacity) = 1.68 mequiv./g) exhibited high proton conductivity of 4.6 × 10⁻³ S/cm at 40% RH and 80 °C, which is one order of magnitude higher than that (6 × 10⁻⁴ S/cm) of our previous SPE (SPE-1, IEC = 1.58 mequiv./g). D_σ of SPE60 membrane was ca. 4 times higher than that of the SPE-1 membrane at low water volume fraction. SPE membranes showed good oxidative and hydrolytic stability as well as favorable thermal and mechanical properties. Small-angle X-ray scattering analyses showed that the phase separation of SPE membranes was much less developed than that of the perfluorinated Nafion membrane which accounts for lower hydrogen and oxygen permeability of the former membranes.     

Chemically modified proton‐conducting membranes based on sulfonated polyimides: Improved water stability and fuel‐cell performance

A series of branched/crosslinked sulfonated polyimide (B/C‐SPI) membranes were prepared and evaluated as proton‐conducting ionomers based on the new concept of in situ crosslinking from sulfonated polyimide (SPI) oligomers and triamine monomers. Chemical branching and crosslinking in SPI oligomers with 1,3,5‐tris(4‐aminophenoxy)benzene as a crosslinker gave the polymer membranes very good water stability and mechanical properties under an accelerated aging treatment in water at 130 °C, despite their high ion‐exchange capacity (2.2–2.6 mequiv g^?1). The resulting polymer electrolytes displayed high proton conductivities of 0.2–0.3 S cm^?1 at 120 °C in water and reasonably high conductivities of 0.02–0.03 S cm^?1 at 50% relative humidity. In a single H₂/O₂ fuel‐cell system at 90 °C, they exhibited high fuel‐cell performances comparable to those of Nafion 112. The B/C‐SPI membranes also displayed good performances in a direct methanol fuel cell with methanol concentrations as high as 50 wt % that were superior to those of Nafion 112. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3751–3762, 2006     

Highly Stable,Low Gas Crossover,Proton‐Conducting Phenylated Polyphenylenes

Two classes of novel sulfonated phenylated polyphenylene ionomers are investigated as polyaromatic‐based proton exchange membranes. Both types of ionomer possess high ion exchange capacities yet are insoluble in water at elevated temperatures. They exhibit high proton conductivity under both fully hydrated conditions and reduced relative humidity, and are markedly resilient to free radical attack. Fuel cells constructed with membrane‐electrode assemblies containing each ionomer membrane yield high in situ proton conductivity and peak power densities that are greater than obtained using Nafion reference membranes. In situ chemical stability accelerated stress tests reveal that this class of the polyaromatic membranes allow significantly lower gas crossover and lower rates of degradation than Nafion benchmark systems. These results point to a promising future for molecularly designed sulfonated phenylated polyphenylenes as proton‐conducting media in electrochemical technologies.     

磺化酚酞型聚醚砜膜的制备及其阻醇和质子导电性能

直接甲醇燃料电池 (Directmethanolfuelcell,DMFC)以高效、清洁和燃料储运方便等优点适宜于作为各种用途的可移动动力源 ,成为 2 0世纪 90年代以来研究与开发的热点[1,2 ] .目前 ,这种电池的研究难点主要集中在催化剂不稳定和质子交换膜透醇上 .一张好的DMFC膜不但要可传递质子、绝缘电子 ,还应具有良好的阻醇性能 .如果膜的阻醇性能不好 ,甲醇会穿过膜到达阴极 ,与氧直接反应而不产生电流 ,不但造成燃料的浪费 ,同时也影响阴极的正常反应 ,使电池效率下降[3 ] .目前广泛应用于燃料电池中的Nafion 系列膜是由美国DuPont公司生产的一种…     

Preparation of Nafion/sulfonated poly(phenylsilsesquioxane) nanocomposite as high temperature proton exchange membranes

Nafion/sulfonated poly(phenylmethyl silsesquioxane) (sPPSQ) composite membranes are fabricated using homogeneous dispersive mixing and a solvent casting method for direct dimethyl ether fuel cell (DDMEFC) applications operated above 100 °C. The inorganic conducting filler, sPPSQ significantly affects the characteristics in the nanocomposite membranes by functionalization with an organic sulfonic acid to PPSQ. Moreover, sPPSQ content plays an important role in membrane properties such as microstructure, proton conductivity, fuel crossover, and single cell performance test. With increasing sPPSQ content in the nanocomposite membrane, the proton conductivity increased and fuel crossover decreased. However, in a higher temperature range above 110 °C, Nafion/sPPSQ 5 wt.% composite membrane has the highest proton conductivity. Also, the DME permeability for the composite membrane with higher sPPSQ content increased sharply. The excessive sPPSQ content caused a large aggregation of inorganic fillers, leading to the deterioration of membrane properties. In this study, the optimal sPPSQ content for maximizing the DDMEFC performance was 5 wt.%. Our nanocomposite membranes demonstrated proton conductivities as high as 1.57 × 10⁻¹ S/cm at 120 °C, which is higher than that of Nafion. The cell performances were compared to Nafion/sPPSQ composite membrane with Nafion 115, and the composite membrane with sPPSQ yielded better cell performance than Nafion 115 at temperatures ranging from 100 to 120 °C and at pressures from 1 to 2 bar.     

Highly proton conductive polyimide electrolytes containing fluorenyl groups

Novel sulfonated polyimides containing fluorenyl groups show good thermal and oxidative stability as well as a high proton conductivity of 1.67 S cm(-1) at 120 degrees C and 100% RH.     

Optimal method for preparing sulfonated polyaryletherketones with high ion exchange capacity by acid-catalyzed crosslinking for proton exchange membrane fuel cells

Sulfonated polyaryletherketones (SPAEK) bearing four sulfonic acid groups on the phenyl side groups were synthesized. The benzophenone moiety of polymer backbone was further reduced to benzydrol group with sodium borohydride. The membranes were crosslinked by acid-catalyzed Friedel-Crafts reaction without sacrifice of sulfonic acid groups and ion exchange capacity (IEC) values. Crosslinked membranes with the same IEC value but different water uptake could be prepared. The optimal crosslinking condition was investigated to achieve lower water uptake, better chemical stability (Fenton's test), and higher proton conductivity. In addition, the hydrophilic ionic channels from originally course and disordered could be modified to be narrow and continuous by this crosslinking method. The crosslinked membranes, CS4PH-40-PEKOH (IEC = 2.4 meq./g), reduced water uptake from 200 to 88% and the weight loss was reduced from 11 to 5% during the Fenton test compared to uncrosslinked one (S4PH-40-PEK). The membrane showed comparable proton conductivity (0.01–0.19 S/cm) to Nafion 212 at 80°C from low to high relative humidity (RH). Single H₂/O₂ fuel cell based on the crosslinked SPAEK with catalyst loading of 0.25 mg/cm² (Pd/C) exhibited a peak power density of 220.3 mW/cm², which was close to that of Nafion 212 (214.0 mW/cm²) at 80°C under 53% RH. These membranes provide a good option as proton exchange membrane with high ion exchange capacity for fuel cells.     

Enhancing proton conductivity of proton exchange membrane with SPES nanofibers containing porous organic cage

Effective proton conducting sites and establishing proton channels are two critical factors in developing high‐performance proton exchange membranes. This study first establishes a strategy in designing effective proton conducting channels for Nafion by using solution blowing of sulfonated polyethersulfone (SPES) nanofibers containing CC3, which is an emerging porous organic cage that possesses the advantages of dissolvable organic solvents and high proton conduction from its interconnected three‐dimensional pore structure. Our strategy results in SPES nanofiber networks with CC3 uniformly involved in and composite membranes with Nafion‐filled interfiber voids. Benefiting from such structural features, the composite membrane exhibits high proton conductivity (0.315 S cm^?1 at 80°C and 100% RH), low methanol permeability (0.69 × 10^?7 cm² S^?1), excellent water absorption, thermal and dimensional stability, and single‐cell performance. This study provides not only a valuable reference for the application of CC3 but also a new idea for establishment of proton transfer channels.     

分散溶剂对PEMFC催化层中超薄Nafion离聚物质子传导的影响

质子交换膜燃料电池(PEMFC)商业化应用的瓶颈仍然是贵金属催化剂导致的成本问题。然而,目前对于催化层中纳米尺度全氟磺酸离聚物(以Nafion为代表)薄膜中质子传导的问题研究不足,无法完善三相界面的成型规律,进而指导催化层设计。在催化层浆料制备过程中,分散溶剂对Nafion的分散形态有直接影响,可能对催化层成型后附着在催化剂颗粒表面Nafion薄膜的微观结构有潜在影响,进而影响Nafion薄膜的质子传导能力。因此,在本文中利用分子自组装技术模拟催化层离聚物薄膜的聚集过程,于模型基底上制备厚度精确可控的纳米尺度Nafion薄膜,并通过微观测试表征技术探索并建立纳米尺度Nafion离聚物的微观结构模型,阐明分散溶剂对Nafion薄膜微观结构及质子传导的影响。研究发现Nafion薄膜在纳米尺度下的质子电导率比体相膜的质子电导率低一个数量级,使用介电常数较小的醇类溶剂可以使Nafion薄膜形成更有利于质子传导的微观结构,使Nafion薄膜的质子电导率得到提高。相关研究结果为优化PEMFC催化层结构,改善PEMFC催化层中质子传导问题提供给了依据。     

Enhanced proton conductivity of polymer electrolyte membrane doped with titanate nanotubes

Nafion-titanate nanotubes composite membranes were prepared through a casting process. With the addition of 5 wt.%, the nanotubes were homogenously distributed in Nafion solution. The formed composite membrane showed a comparable mechanical strength to Nafion membrane. The proton conductivity of the composite membrane without external humidification is higher than that of the Nafion membrane, reaching 0.034 Scm^?1 and 0.01 Scm^?1 at 100 °C and 120 °C, respectively. The improved proton conductivity was attributed to the great water retention ability of the doped nanotubes.     

Investigations of the ex situ ionic conductivities at 30 degrees C of metal-cation-free quaternary ammonium alkaline anion-exchange membranes in static atmospheres of different relative humidities

This article presents the first systematic study of the effect of Relative Humidity (RH) on the water content and hydroxide ion conductivity of quaternary ammonium-based Alkaline Anion-Exchange Membranes (AAEMs). These AAEMs have been developed specifically for application in alkaline membrane fuel cells, where conductivities of >0.01 S cm(-1) are mandatory. When fully hydrated, an ETFE-based radiation-grafted AAEM exhibited a hydroxide ion conductivity of 0.030 +/- 0.005 S cm(-1) at 30 degrees C without additional incorporation of metal hydroxide salts; this is contrary to the previous wisdom that anion-exchange membranes are very low in ionic conductivity and represents a significant breakthrough for metal-cation-free alkaline ionomers. Desirably, this AAEM also showed increased dimensional stability on full hydration compared to a Nafion-115 proton-exchange membrane; this dimensional stability is further improved (with no concomitant reduction in ionic conductivity) with a commercial AAEM of similar density but containing additional cross-linking. However, all of the AAEMs evaluated in this study demonstrated unacceptably low conductivities when the humidity of the surrounding static atmospheres was reduced (RH = 33-91%); this highlights the requirement for continued AAEM development for operation in H(2)/air fuel cells with low humidity gas supplies. Preliminary investigations indicate that the activation energies for OH(-) conduction in these quaternary ammonium-based solid polymer electrolytes are typically 2-3 times higher than for H(+) conduction in acidic Nafion-115 at all humidities.