A two‐phase flow interface capturing finite element method

A new interface capturing algorithm is proposed for the finite element simulation of two‐phase flows. It relies on the solution of an advection equation for the interface between the two phases by a streamline upwind Petrov–Galerkin (SUPG) scheme combined with an adaptive mesh refinement procedure and a filtering technique. This method is illustrated in the case of a Rayleigh–Taylor two‐phase flow problem governed by the Stokes equations. Copyright © 2006 John Wiley & Sons, Ltd.     

Moving grid method for numerical simulation of stratified flows

We develop a second‐order accurate Navier–Stokes solver based on r‐adaptivity of the underlying numerical discretization. The motion of the mesh is based on the fluid velocity field; however, certain adjustments to the Lagrangian velocities are introduced to maintain quality of the mesh. The adjustments are based on the variational approach of energy minimization to redistribute grid points closer to the areas of rapid solution variation. To quantify the numerical diffusion inherent to each method, we monitor changes in the background potential energy, computation of which is based on the density field. We demonstrate on a standing interfacial gravity wave simulation how using our method of grid evolution decreases the rate of increase of the background potential energy compared with using the same advection scheme on the stationary grid. To further highlight the benefit of the proposed moving grid method, we apply it to the nonhydrostatic lock‐exchange flow where the evolution of the interface is more complex than in the standing wave test case. Naive grid evolution based on the fluid velocities in the lock‐exchange flow leads to grid tangling as Kelvin–Helmholtz billows develop at the interface. This is remedied by grid refinement using the variational approach. Copyright © 2012 John Wiley & Sons, Ltd.     

A hybrid scheme based on finite element/volume methods for two immiscible fluid flows

We have successfully extended our implicit hybrid finite element/volume (FE/FV) solver to flows involving two immiscible fluids. The solver is based on the segregated pressure correction or projection method on staggered unstructured hybrid meshes. An intermediate velocity field is first obtained by solving the momentum equations with the matrix‐free implicit cell‐centered FV method. The pressure Poisson equation is solved by the node‐based Galerkin FE method for an auxiliary variable. The auxiliary variable is used to update the velocity field and the pressure field. The pressure field is carefully updated by taking into account the velocity divergence field. This updating strategy can be rigorously proven to be able to eliminate the unphysical pressure boundary layer and is crucial for the correct temporal convergence rate. Our current staggered‐mesh scheme is distinct from other conventional ones in that we store the velocity components at cell centers and the auxiliary variable at vertices. The fluid interface is captured by solving an advection equation for the volume fraction of one of the fluids. The same matrix‐free FV method, as the one used for momentum equations, is used to solve the advection equation. We will focus on the interface sharpening strategy to minimize the smearing of the interface over time. We have developed and implemented a global mass conservation algorithm that enforces the conservation of the mass for each fluid. Copyright © 2009 John Wiley & Sons, Ltd.     

A stabilized Nitsche‐type extended embedding mesh approach for 3D low‐ and high‐Reynolds‐number flows

This paper presents a stabilized extended finite element method (XFEM) based fluid formulation to embed arbitrary fluid patches into a fixed background fluid mesh. The new approach is highly beneficial when it comes to computational grid generation for complex domains, as it allows locally increased resolutions independent from size and structure of the background mesh. Motivating applications for such a domain decomposition technique are complex fluid‐structure interaction problems, where an additional boundary layer mesh is used to accurately capture the flow around the structure. The objective of this work is to provide an accurate and robust XFEM‐based coupling for low‐ as well as high‐Reynolds‐number flows. Our formulation is built from the following essential ingredients: Coupling conditions on the embedded interface are imposed weakly using Nitsche's method supported by extra terms to guarantee mass conservation and to control the convective mass transport across the interface for transient viscous‐dominated and convection‐dominated flows. Residual‐based fluid stabilizations in the interior of the fluid subdomains and accompanying face‐oriented fluid and ghost‐penalty stabilizations in the interface zone stabilize the formulation in the entire fluid domain. A detailed numerical study of our stabilized embedded fluid formulation, including an investigation of variants of Nitsche's method for viscous flows, shows optimal error convergence for viscous‐dominated and convection‐dominated flow problems independent of the interface position. Challenging two‐dimensional and three‐dimensional numerical examples highlight the robustness of our approach in all flow regimes: benchmark computations for laminar flow around a cylinder, a turbulent driven cavity flow at Re = 10000 and the flow interacting with a three‐dimensional flexible wall. Copyright © 2016 John Wiley & Sons, Ltd.     

Numerical simulation of droplet ejection of thermal inkjet printheads

In this study, we present a method to predict the droplet ejection in thermal inkjet printheads including the growth and collapse of a vapor bubble and refill of the firing chamber. The three‐dimensional Navier–Stokes equations are solved using a finite‐volume approach with a fixed Cartesian mesh. The piecewise‐linear interface calculation‐based volume‐of‐fluid method is employed to track and reconstruct the ink–air interface. A geometrical computation based on Lagrangian advection is used to compute the mass flux and advance the interface. A simple and efficient model for the bubble dynamics is employed to model the effect of ink vapor on the adjacent ink liquid. To solve the surface tension‐dominated flow accurately, a hierarchical curvature‐estimation method is proposed to adapt to the local grid resolution. The numerical methods mentioned earlier have been implemented in an internal simulation code, CFD3. The numerical examples presented in the study show good performance of CFD3 in prediction of surface tension‐dominated free‐surface flows, for example, droplet ejection in thermal inkjet printing. Currently, CFD3 is used extensively for printhead development within Hewlett‐Packard. Copyright © 2015 John Wiley & Sons, Ltd.     

Two‐dimensional implicit time‐dependent calculations on adaptive unstructured meshes with time evolving boundaries

An implicit multigrid‐driven algorithm for two‐dimensional incompressible laminar viscous flows has been coupled with a solution adaptation method and a mesh movement method for boundary movement. Time‐dependent calculations are performed implicitly by regarding each time step as a steady‐state problem in pseudo‐time. The method of artificial compressibility is used to solve the flow equations. The solution mesh adaptation method performs local mesh refinement using an incremental Delaunay algorithm and mesh coarsening by means of edge collapse. Mesh movement is achieved by modeling the computational domain as an elastic solid and solving the equilibrium equations for the stress field. The solution adaptation method has been validated by comparison with experimental results and other computational results for low Reynolds number flow over a shedding circular cylinder. Preliminary validation of the mesh movement method has been demonstrated by a comparison with experimental results of an oscillating airfoil and with computational results for an oscillating cylinder. Copyright © 2005 John Wiley & Sons, Ltd.     

Consistent and efficient particle tracking on curvilinear grids for environmental problems

Particle‐tracking models are often used for near field short‐term subgrid transport of substances. The consistency demand at the discrete level does not show up so dominantly for these applications. This demand refers to the use of a numerical advection scheme for particles that is fully compatible with the local mass conserving advection properties of the underlying flow field at the discrete level of that field. A noncompatible scheme will produce both local convergence and local divergence of particles in different parts of the model area and thus erroneous advection results and erroneous concentration patterns. This compatibility in particle tracking is especially important if smooth distributions over larger areas are modelled for longer times. These applications did not occur that often in the past because they require many particles and thus much computation time. These applications occur more frequently nowadays especially for environmental assessment such as for the modelling of transport of fish larvae growing during their journey in the model to juvenile stages. The advection scheme that is developed in this paper is shown to be exactly compatible with hydrodynamic flow fields computed by mass conserving curvilinear grid models. It is not only exact, it is fortunately also very simple to implement and fast, allowing for modelling a huge amount of particles with moderate computation time. Copyright © 2012 John Wiley & Sons, Ltd.     

An unfitted interior penalty discontinuous Galerkin method for incompressible Navier–Stokes two‐phase flow

A discontinuous Galerkin method for the solution of the immiscible and incompressible two‐phase flow problem based on the nonsymmetric interior penalty method is presented. Therefore, the incompressible Navier–Stokes equation is solved for a domain decomposed into two subdomains with different values of viscosity and density as well as a singular surface tension force. On the basis of a piecewise linear approximation of the interface, meshes for both phases are cut out of a structured mesh. The discontinuous finite elements are defined on the resulting Cartesian cut‐cell mesh and may therefore approximate the discontinuities of the pressure and the velocity derivatives across the interface with high accuracy. As the mesh resolves the interface, regularization of the density and viscosity jumps across the interface is not required. This preserves the local conservation property of the velocity field even in the vicinity of the interface and constitutes a significant advantage compared with standard methods that require regularization of these discontinuities and cannot represent the jumps and kinks in pressure and velocity. A powerful subtessellation algorithm is incorporated to allow the usage of standard time integrators (such as Crank–Nicholson) on the time‐dependent mesh. The presented discretization is applicable to both the two‐dimensional and three‐dimensional cases. The performance of our approach is demonstrated by application to a two‐dimensional benchmark problem, allowing for a thorough comparison with other numerical methods. Copyright © 2012 John Wiley & Sons, Ltd.     

An adaptive numerical scheme for solving incompressible 2‐phase and free‐surface flows

In this paper, we present a numerical scheme for solving 2‐phase or free‐surface flows. Here, the interface/free surface is modeled using the level‐set formulation, and the underlying mesh is adapted at each iteration of the flow solver. This adaptation allows us to obtain a precise approximation for the interface/free‐surface location. In addition, it enables us to solve the time‐discretized fluid equation only in the fluid domain in the case of free‐surface problems. Fluids here are considered incompressible. Therefore, their motion is described by the incompressible Navier‐Stokes equation, which is temporally discretized using the method of characteristics and is solved at each time iteration by a first‐order Lagrange‐Galerkin method. The level‐set function representing the interface/free surface satisfies an advection equation that is also solved using the method of characteristics. The algorithm is completed by some intermediate steps like the construction of a convenient initial level‐set function (redistancing) as well as the construction of a convenient flow for the level‐set advection equation. Numerical results are presented for both bifluid and free‐surface problems.     

An explicit level set approach for generalized shape optimization of fluids with the lattice Boltzmann method

This study is concerned with a generalized shape optimization approach for finding the geometry of fluidic devices and obstacles immersed in flows. Our approach is based on a level set representation of the fluid–solid interface and a hydrodynamic lattice Boltzmann method to predict the flow field. We present an explicit level set method that does not involve the solution of the Hamilton–Jacobi equation and allows using standard nonlinear programming methods. In contrast to previous works, the boundary conditions along the fluid–structure interface are enforced by second‐order accurate interpolation schemes, overcoming shortcomings of flow penalization methods and Brinkman formulations frequently used in topology optimization. To ensure smooth boundaries and mesh‐independent results, we introduce a simple, computationally inexpensive filtering method to regularize the level set field. Furthermore, we define box constraints for the design variables that guarantee a continuous evolution of the boundaries. The features of the proposed method are studied by two numeric examples of two‐dimensional steady‐state flow problems. Copyright © 2009 John Wiley & Sons, Ltd.     

Mesh adaptation for simulation of unsteady flow with moving immersed boundaries

In this work, an approach for performing mesh adaptation in the numerical simulation of two‐dimensional unsteady flow with moving immersed boundaries is presented. In each adaptation period, the mesh is refined in the regions where the solution evolves or the moving bodies pass and is unrefined in the regions where the phenomena or the bodies deviate. The flow field and the fluid–solid interface are recomputed on the adapted mesh. The adaptation indicator is defined according to the magnitude of the vorticity in the flow field. There is no lag between the adapted mesh and the computed solution, and the adaptation frequency can be controlled to reduce the errors due to the solution transferring between the old mesh and the new one. The preservation of conservation property is mandatory in long‐time scale simulations, so a P1‐conservative interpolation is used in the solution transferring. A nonboundary‐conforming method is employed to solve the flow equations. Therefore, the moving‐boundary flows can be simulated on a fixed mesh, and there is no need to update the mesh at each time step to follow the motion or the deformation of the solid boundary. To validate the present mesh adaptation method, we have simulated several unsteady flows over a circular cylinder stationary or with forced oscillation, a single self‐propelled swimming fish, and two fish swimming in the same or different directions. Copyright © 2012 John Wiley & Sons, Ltd.     

Adaptive VOF with curvature‐based refinement

Adaptive refinement is implemented in the context of the volume‐of‐fluid (VOF) methodology in order to study the efficacy of resolving interfaces adaptively based on the local value of curvature. The usual uniform mesh VOF implementation is modified slightly to ensure accurate advection of fluxes between cells at different resolutions. Normals and curvatures are calculated accurately via height functions. Results of a series of tests indicate that in most instances the use of adaptive refinement (when compared to uniform refinement with a similar number of cells) leads to more accurate VOF advection. The results also clearly show that curvature‐based adaptive refinement leads to a distribution of errors along an interface that is nearly independent of curvature. Copyright © 2007 John Wiley & Sons, Ltd.     

Interface‐fitted moving mesh method for axisymmetric two‐phase flow in microchannels

A boundary‐fitted moving mesh scheme is presented for the simulation of two‐phase flow in two‐dimensional and axisymmetric geometries. The incompressible Navier‐Stokes equations are solved using the finite element method, and the mini element is used to satisfy the inf‐sup condition. The interface between the phases is represented explicitly by an interface adapted mesh, thus allowing a sharp transition of the fluid properties. Surface tension is modelled as a volume force and is discretized in a consistent manner, thus allowing to obtain exact equilibrium (up to rounding errors) with the pressure gradient. This is demonstrated for a spherical droplet moving in a constant flow field. The curvature of the interface, required for the surface tension term, is efficiently computed with simple but very accurate geometric formulas. An adaptive moving mesh technique, where smoothing mesh velocities and remeshing are used to preserve the mesh quality, is developed and presented. Mesh refinement strategies, allowing tailoring of the refinement of the computational mesh, are also discussed. Accuracy and robustness of the present method are demonstrated on several validation test cases. The method is developed with the prospect of being applied to microfluidic flows and the simulation of microchannel evaporators used for electronics cooling. Therefore, the simulation results for the flow of a bubble in a microchannel are presented and compared to experimental data.     

Fringe element reconstruction for front tracking for three‐dimensional incompressible flow analysis

Fringe element reconstruction technique for tracking the free surface in three‐dimensional incompressible flow analysis was developed. The flow field was calculated by the mixed formulation based on a four‐node tetrahedral element with a bubble function at the centroid (P1+/P1). Since an Eulerian approach was employed in this study, the flow front interface was advected by the flow through a fixed mesh. For accurate modelling of interfacial movement, a fringe element reconstruction method developed can provide not only an accurate treatment of material discontinuity but also surface tension across the interface. The effect of surface tension was modelled by imposing tensile stress directly on the constructed surface elements at the flow front interface. To verify the numerical approach developed, the developed algorithm was applied to two examples whose solutions are available in references. Good agreement was obtained between the simulation results and these solutions. Copyright © 2005 John Wiley & Sons, Ltd.     

Compressive advection and multi‐component methods for interface‐capturing

This paper develops methods for interface‐capturing in multiphase flows. The main novelties of these methods are as follows: (a) multi‐component modelling that embeds interface structures into the continuity equation; (b) a new family of triangle/tetrahedron finite elements, in particular, the P₁DG‐P₂(linear discontinuous between elements velocity and quadratic continuous pressure); (c) an interface‐capturing scheme based on compressive control volume advection methods and high‐order finite element interpolation methods; (d) a time stepping method that allows use of relatively large time step sizes; and (e) application of anisotropic mesh adaptivity to focus the numerical resolution around the interfaces and other areas of important dynamics. This modelling approach is applied to a series of pure advection problems with interfaces as well as to the simulation of the standard computational fluid dynamics benchmark test cases of a collapsing water column under gravitational forces (in two and three dimensions) and sloshing water in a tank. Two more test cases are undertaken in order to demonstrate the many‐material and compressibility modelling capabilities of the approach. Numerical simulations are performed on coarse unstructured meshes to demonstrate the potential of the methods described here to capture complex dynamics in multiphase flows. Copyright © 2015 John Wiley & Sons, Ltd.     

A residual‐based Allen–Cahn phase field model for the mixture of incompressible fluid flows

The hydrodynamics of fluid mixtures is receiving more and more attention in many science and engineering applications. Within the techniques for dealing with front displacements and moving boundaries between different density and/or viscosity fluids, phase fields are a class of models in which a diffusive transition region is taken into account instead of a steep interface. Although these models have a physical motivation, they require the definition of extra parameters. In order to make it less parameter dependent, the classic Allen–Cahn phase field model is modified, exploring its similarities with residual‐based discontinuity‐capturing schemes, making the phase field equation dependent on its own residual. We solve the coupling between incompressible viscous fluid flow and the phase field advective–diffusive–reactive transport to simulate the main processes in interface tension and/or buoyancy driven problems. For the solution of the Navier–Stokes and transport equations, we use a stabilized finite element formulation. The implementation has been performed using the libMesh finite element library, written in C++ , which provides support for adaptive mesh refinement and coarsening. A chemical convection benchmark problem is used to validate the proposed model, and then we solve two bubble interaction problems. Copyright © 2014 John Wiley & Sons, Ltd.     

A coupling strategy based on anisotropic mesh adaptation for solving two‐fluid flows

We propose a coupling strategy for solving efficiently bifluid flows based on the Stokes equations. Our approach relies on a level set formulation of the interface‐capturing problem, and involves a finite element discretization for the fluid resolution, the method of characteristics for solving the advection of the interface and the anisotropic mesh adaptation of the computational domain in the vicinity of the interface for better accuracy. Copyright © 2010 John Wiley & Sons, Ltd.     

An ALE finite element method for a coupled Stefan problem and Navier–Stokes equations with free capillary surface

In this article, an ALE finite element method to simulate the partial melting of a workpiece of metal is presented. The model includes the heat transport in both the solid and liquid part, fluid flow in the liquid phase by the Navier–Stokes equations, tracking of the melt interface solid/liquid by the Stefan condition, treatment of the capillary boundary accounting for surface tension effects and a radiative boundary condition. We show that an accurate treatment of the moving boundaries is crucial to resolve their respective influences on the flow field and thus on the overall energy transport correctly. This is achieved by a mesh‐moving method, which explicitly tracks the phase boundary and makes it possible to use a sharp interface model without singularities in the boundary conditions at the triple junction. A numerical example describing the welding of a thin‐steel wire end by a laser, where all aforementioned effects have to be taken into account, proves the effectiveness of the approach.Copyright © 2012 John Wiley & Sons, Ltd.     

A numerical strategy for the direct 3D simulation of the expansion of bubbles into a molten polymer during a foaming process

In the framework of the foam process modelling, this paper presents a numerical strategy for the direct 3D simulation of the expansion of gas bubbles into a molten polymer. This expansion is due to a gas overpressure. The polymer is assumed to be incompressible and to behave as a pseudo‐plastic fluid. Each bubble is governed by a simple ideal gas law. The velocity and the pressure fields, defined in the liquid by a Stokes system, are subsequently extended to each bubble in a way of not perturbing the interface velocity. Hence, a global velocity–pressure‐mixed system is solved over the whole computational domain, thanks to a discretization based on an unstructured first‐order finite element. Since dealing with an Eulerian approach, an interface capturing method is used to follow the bubble evolution. For each bubble, a pure advection equation is solved by using a space–time discontinuous‐Galerkin method, coupled with an r‐adaptation technique. Finally, the numerical strategy is achieved by considering a global mesh expansion motion, which conserves the amount of liquid into the computational domain during the expansion. The expansion of one bubble is firstly considered, and the simulations are compared with an analytical model. The formation of a cellular structure is then investigated by considering the expansion of 64 bubbles in 2D and the expansion of 400 bubbles in 3D. Copyright © 2007 John Wiley & Sons, Ltd.     

3D two phase flows numerical simulations by SL‐VOF method

This paper describes the development of a semi‐Lagrangian computational method for simulating complex 3D two phase flows. The Navier–Stokes equations are solved separately in both fluids using a robust pseudo‐compressibility method able to deal with high density ratio. The interface tracking is achieved by the segment Lagrangian volume of fluid (SL‐VOF) method. The 2D SL‐VOF method using the concepts of VOF, piecewise linear interface calculation (PLIC) and Lagrangian advection of the interface is herein extended to 3D flows. Three different test cases of SL‐VOF 3D are presented for validation and comparison either with 2D flows or with other numerical methods. A good agreement is observed in each case. Copyright © 2004 John Wiley & Sons, Ltd.